DECKED VNGM96EXSV65 User Manual

Installation Instructions Van:
VNGM96EXSV65
CHEVROLET & GMC
155” WHEELBASE
1996-CURRENT
TOOLS REQUIRED
Adjustable wrench (that opens to about 1”), 1/2” open end wrench, Phillips screwdriver,
3/8” socket, 7/16” socket, 7/32” Allen wrench, electric drill, 3/8” drill bit
Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
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VERSION 1
DECKED.COM | SERVICE@DECKED.COM | 208.806.0251
This product MUST BE INSTALLED in
This product MUST BE INSTALLED in conjunction with a
conjunction with a bulkhead wall, and/or
bulkhead wall, and/or adequate structural framework
adequate structural framework to prevent
to prevent injury as a result of a traffic accident.
injury as a result of a traffic accident.
MADE IN USA
MADE IN USA
READ BEFORE YOU INSTALL DECKED ▼
DON’T use power tools to assemble or install the DECKED system. Impact wrenches and other power tools can over tighten and damage components (aside from drilling drain holes in ammo cans).
DON’T over tighten J-hooks during installation. J-hooks need to be snug to keep system from moving around, but should NOT be cranked down.
DON’T over torque any bolts, particularly the bolts attaching the center vert to the deck halves. REAR ammo cans have flat bottoms; FRONT ammo cans are narrow at the bottom.
NOTE: You will need a buddy with exactly two steps.
Need Help? Watch our detailed installation video or give us a call. We’re happy to help!
SERVICE@DECKED.COM | 208.806.0251 | DECKED.COM/INSTALLVIDEO
JHOOK
ATTACHMENTS
ASSEMBLY OVERVIEW ▼
PASSENGER SIDE DECK HALF
DRIVER SIDE
DECK HALF
FRONT AMMO CAN
CCHANNEL
CENTER VERT
REAR AMMO CAN
PREPARE VAN: REMOVE JACK BRACKET
To fit the DECKED system into your vehicle, it will be necessary to:
1) Remove jack and tools from mounting bracket.
2) Remove jack mounting bracket from vehicle by removing the hardware indicated in the image below.
3) Relocate jack and tools to one of the DECKED system drawers upon completion of system installation.
REMOVE 2 BOLTS FROM THESE LOCATIONS
REMOVE 2 NUTS FROM THESE LOCATIONS
JACK BRACKET REMOVAL
REAR CORNER OF VAN
PREPARE VAN: INSTALL SHIMS
There are 3 shims provided:
1) If your vehicle is equipped with a rubber floor mat in the cargo area, you will need to remove the screws securing the plastic trim pieces at the base of the rear door and side door openings, and remove and set aside the plastic trim pieces. If no mat is installed, follow step 3 on this page.
2) At the rear door opening, lift the floor mat and fold it forward so it is clear of the floor area where the shims will be placed .
3) Using the information in the respective circular detail views on the next page: a) Clean the surfaces where the shims will be located. b) Remove the layer of tape on the bottom of the shim to expose the adhesive surface. c) Place the shim and apply with pressure.
NOTE: Step A is be repeated on the passenger side.
4) When all shims are placed, roll the rubber mat back to cover the floor.
5) Reinstall the plastic side and rear door trim pieces and secure with screws.
A
B
FRONT
REAR
NO
SHIM
PREPARE VAN: INSTALL SHIMS
DETAILED VIEW
DETAIL A
Place shim 6 1/4” from rear of floor bead. Make sure to leave a 1/3” gap
outboard from side of shim to floor bead. Repeat on passenger side.
1/3”
6 1/4”
FRONT
OF VAN
DETAIL B
Place shim adjacent to glue beads on floor (red).
FRONT
OF VAN
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