DECKED VNFD92ECXT65 User Manual

Installation Instructions Van:

VNFD92ECXT65

FORD

ECONOLINE EXT

138” WHEELBASE

1992-2014

TOOLS REQUIRED

Adjustable wrench (that opens to about 1”), 1/2” open end wrench, Phillips screwdriver,

3/8” socket, 7/16” socket, 7/32” Allen wrench, electric drill, 5/16” drill bit

Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty

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VERSION 1

DECKED.COM | [e-mail] | 208.806.0251

This product MUST BE INSTALLED in

This product MUST BE INSTALLED in conjunction with a

conjunction with a bulkhead wall, and/or

bulkhead wall, and/or adequate structural framework

adequate structural framework to prevent

to prevent injury as a result of a traffic accident.

injury as a result of a traffic accident.

MADE IN USA

MADE IN USA

▼ READ BEFORE YOU INSTALL DECKED ▼

DON’T use power tools to assemble or install the DECKED system. Impact wrenches and other power tools
can over tighten and damage components (aside from drilling drain holes in ammo cans).

DON’T over tighten J-hooks during installation. J-hooks need to be snug to keep system from moving
around, but should NOT be cranked down.

DON’T over torque any bolts, particularly the bolts attaching the center vert to the deck halves.
REAR ammo cans have flat bottoms; FRONT ammo cans are narrow at the bottom.

NOTE: You will need a buddy with exactly two steps.

Need Help? Watch our detailed installation video or give us a call. We’re happy to help!

[e-mail] | 208.806.0251 | DECKED.COM/INSTALLVIDEO

JHOOK

ATTACHMENTS

▼ ASSEMBLY OVERVIEW ▼

PASSENGER SIDE
DECK HALF

DRIVER SIDE

DECK HALF

FRONT AMMO CAN

CCHANNEL

CENTER VERT

REAR
AMMO CAN

PREPARE VAN: INSTALL SHIMS

There are 2 shims provided:

1) If your vehicle is equipped with a rubber floor mat in the cargo area, you will need to remove the
screws securing the plastic trim pieces at the base of the rear door and side door openings, and
remove and set aside the plastic trim pieces. If no mat is installed, follow step 3 on this page.

2) At the rear door opening, lift the floor mat and fold it forward so it is clear of the floor area where
the shims will be placed.

3) Using the information in the respective circular detail views on the next page:
a) Clean the surfaces where the shims will be located.
b) Remove the layer of tape on the bottom of the shim to expose the adhesive surface.
c) Place the shim and apply with pressure.

NOTE: Step A is to be repeated on passenger side.

4) When all shims are placed, roll the rubber mat back to cover the floor.

A

1/2” GAP

5 3/4” GAP

DETAIL A

Place shim 5 3/4” from body bolt in floor

(blue dot). Place shim 1/2” inboard from

floor bead (red). Repeat Passenger side.

REAR

FRONT

PREPARE VAN: INSTALL TIEDOWN BRACKETS

STEP 1: Locate bracket locations along fore-aft body ledge

per dimensions shown in detail views A-D. Note: the three
large holes of each bracket will be pointing upwards.

STEP 2: Use marking pen to mark outermost bracket hole
locations according to detail views A-D. Invert bracket to
mark, as shown in detail B. NOTE: In detail B, you may need
to temporarily remove jack tools to mark and drill holes.

2 7/8” FROM OFFSET IN
FRONT FLANGE

DETAIL A

STEP 3: Drill 5/16” clearance holes where marked.

STEP 4: Mount bracket to underside of fore-aft body ledge in

detail views A-D.

BRACKETS AND HARDWARE (NUTS AND BOLTS) ARE
FOUND IN BAG MARKED TIE-DOWN BRACKETS.

DETAIL C

2 7/8” FROM REAR
EDGE OF FLANGE

INVERT BRACKET
TO MARK

DETAIL B

REAR

A

B

C

FRONT

➡

D

2 7/8” FROM FRONT
EDGE OF FLANGE

FRONT

OF VAN

➡

FRONT

OF VAN

17 1/4” FROM FRONT EDGE OF FLANGE

DETAIL D