DECKED VNFD92ECRG55 User Manual

Installation Instructions Van:
VNFD92ECRG55
FORD
138” WHEELBASE
1992-2014
TOOLS REQUIRED
Adjustable wrench (that opens to about 1”), 1/2” open end wrench, Phillips screwdriver,
3/8” socket, 7/16” socket, 7/32” Allen wrench, electric drill, 5/16” drill bit
Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
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VERSION 1
DECKED.COM | SERVICE@DECKED.COM | 208.806.0251
This product MUST BE INSTALLED in
This product MUST BE INSTALLED in conjunction with a
conjunction with a bulkhead wall, and/or
bulkhead wall, and/or adequate structural framework
adequate structural framework to prevent
to prevent injury as a result of a traffic accident.
injury as a result of a traffic accident.
MADE IN USA
MADE IN USA
READ BEFORE YOU INSTALL DECKED ▼
DON’T use power tools to assemble or install the DECKED system. Impact wrenches and other power tools can over tighten and damage components (aside from drilling drain holes in ammo cans).
DON’T over tighten J-hooks during installation. J-hooks need to be snug to keep system from moving around, but should NOT be cranked down.
DON’T over torque any bolts, particularly the bolts attaching the center vert to the deck halves. REAR ammo cans have flat bottoms; FRONT ammo cans are narrow at the bottom.
NOTE: You will need a buddy with exactly two steps.
Need Help? Watch our detailed installation video or give us a call. We’re happy to help!
SERVICE@DECKED.COM | 208.806.0251 | DECKED.COM/INSTALLVIDEO
JHOOK
ATTACHMENTS
ASSEMBLY OVERVIEW ▼
PASSENGER SIDE DECK HALF
DRIVER SIDE
DECK HALF
FRONT AMMO CAN
CCHANNEL
CENTER VERT
REAR AMMO CAN
PREPARE VAN: INSTALL SHIMS
There are 4 shims provided:
1) If your vehicle is equipped with a rubber floor mat in the cargo area, you will need to remove the screws securing the plastic trim pieces at the base of the rear door and side door openings, and remove and set aside the plastic trim pieces. If no mat is installed, follow step 3 on this page.
2) At the rear door opening, lift the floor mat and fold it forward so it is clear of the floor area where the shims will be placed.
3) Using the information in the respective circular detail views on the next page: a) Clean the surfaces where the shims will be located. b) Remove the layer of tape on the bottom of the shim to expose the adhesive surface. c) Place the shim and apply with pressure.
NOTE: Repeat steps A and B on passenger side.
4) When all shims are placed, roll the rubber mat back to cover the floor.
5) Reinstall the plastic side and rear door trim pieces and secure with screws.
B
A
FRONT
REAR
PREPARE VAN: INSTALL SHIMS
DETAILED VIEW
DETAIL A
Align rear of shims adjacent to transverse bead in floor (blue
line). Place shim 1” inboard from bead in floor (red).
Repeat on passenger side.
1” GAP
FRONT
OF VAN
1/2” GAP
FRONT
OF VAN
DETAIL B
Place shim 5” rearward from body bolt in floor (blue dot).
Place shim 1/2” inboard from bead in floor (red).
Repeat on passenger side.
5” GAP
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