DECKED DR7, DR6 User Manual

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DECKED Storage System
Installation Instructions:
1
DR6 & DR7
RAM 1500
TOOLS REQUIRED
• Adjustable wrench (that opens to about 1”)
• 1/2” open end wrench
• #2 Phillip screwdriver
• 3/8” socket
• 7/16” deep socket
• 7/32” Allen wrench
• 1/8” Allen wrench
• 1/2” drill bit
Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
FOLLOW US:
VERSION 4.2
DECKED.COM | 208.806.0251
8-15-2018 K68622704
@DECKEDUSA | #DECKEDUSA
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CONTENTS
2
DECKED carton
LEFT/DRIVER deck half - 1 RIGHT/PASSENGER deck half - 1 Center vert - 1 Drawer - 2 Cabside ammo can - 2 Tailgate side ammo can - 2 Ammo can lid - 4 Ammo can window - 2 C-channel - 2 Ruler - 1 Hardware box - 1 Torsion brace - 1 Bottle opener - 1
Hardware box - unbagged components
(inside DECKED carton):
Weather strips - 2
Handle - 1
Shim - 2
ASSEMBLY OVERVIEW
HARDWARE box - bagged components
CCHANNELS C  1
BOLT 1 FS (B1) - 1
CS AMMO CANS - 1
J6C - 4
DRAWER 1  1
DRAWER 3  1
HANDLE C  1
WHEELS  1
PREPEXTRA  1
BED TAPE  1
FOAM SEAL  1
WASHERS 1
PREP TBO  1
AMMO CAN LID
LEFT/DRIVER
DECK HALF
AMMO CAN
WINDOW
COVER
RIGHT/PASSENGER DECK HALF
RULER
CABSIDE AMMO CAN
CCHANNEL
TAILGATE AMMO CAN
CENTER VERT
BOTTLE OPENER
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TORSION BRACE
DRAWER
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HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED ▼
3
1. DON’T be an idiot read the instructions.
2. DON'T over tighten bolts, get em' hand-tight.
3. DON'T use power tools.
4. If you don't follow directions and do use power tools:
1). Set clutch at a very low setting. 2). If you blow it, see NOTE.*
NOTE* Two extra threaded inserts are included in BAG PREP-EXTRA. That’s all you get. The inserts will replace any
stripped inserts in the tailgate ammo cans, but NOT THE CENTER VERT, so hand tighten until snug only! You can also screw the inserts back in if dislocated. There is a straight screwdriver slot on the underside of the insert.
TAILGATE ammo cans have wide bottoms; CABSIDE ammo cans have narrow bottoms. NOTE: You will need a buddy to help with exactly two steps, not including draining the sixpack or snapping
pics of you posing.
5. DON'T over tighten J-hooks during installation. Make 'em good and snug enough to keep the system from moving in the bed.
6. Nice job if you’re still reading .
Prevent abusive, expletive-filled language, watch our detailed installation video
or give us a call. We’re happy to help!
208.806.0251 | DECKED.COM/INSTALLVIDEO
AMMO CAN DRAIN HOLES
(TO DRILL OR NOT TO DRILL.)
Do you use a tonneau or shell over your DECKED system? There is no need to drill holes.
Does your DECKED system live outside?
The ammo cans will get water in them. You’ll need to drill holes in the ammo cans. There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole will get clogged.
8-15-2018 K68622704
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PREPARE BED: INSTALL BED TAPE
NOTE: Got a spray-in bed liner, Bedrug or mat? You won’t need this bed tape. Otherwise, follow the directions below depending on your bed length to protect your bed paint.
14” STRIPS
4
DR6 - 5’7” BED:
1) Cut the tape into the following lengths for the 5’7” bed:
- 12” long - 2 strips
- 14” long - 4 strips
- 61” long - 2 strips
2) Referencing the image DR6 shown to the right: a) Use isopropyl alcohol to clean the top surfaces of the floor beads where the tape will be located. b) Remove film from tape to expose the adhesive surface. c) Align the tape at the ends of the designated floor beads, center the tape on the flat, top surfaces and apply with pressure.
61” STRIPS
DR6
14” STRIPS
12” STRIPS 12” STRIPS
14” STRIPS
30” STRIPS
DR7 - 6’4” BED:
1) Cut the tape into the following lengths for the 6’4” bed:
- 12” long - 2 strips
- 14” long - 4 strips
- 30” long - 4 strips
2) Referencing the image DR7 shown to the right: a) Use isopropyl alcohol to clean the top surfaces of the floor beads where the tape will be located. b) Remove film from tape to expose the adhesive surface. c) Align the tape at the ends of the designated floor beads, center the tape on the flat, top surfaces and apply with pressure.
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DR7
30” STRIPS
12” STRIPS 12” STRIPS
14” STRIPS
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PREPARE BED: INSTALL SHIMS
• There are 2 SHIMS provided:
• Using the information in the respective circular detail views: a) Clean the surfaces thoroughly where the shims will be located (isopropyl alcohol is
recommended). b) Remove the layer of tape on the bottom of the shim to expose the adhesive surface. c) Place the shim and apply with pressure.
NOTE: Repeat DETAIL A passenger side.
DETAIL A
Center shim between floor beads shown.
Place shim 2” from cabside panel (blue).
Repeat on passenger side.
5
2”
CABSIDE
A
TAILGATE
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