Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
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VERSION 5
DECKED.COM | 208.806.0251
• 7/16” deep socket
• 7/32” Allen wrench
• 1/8” Allen wrench
• 1/2” drill bit
• Wire cutters
@DECKEDUSA | #DECKEDUSA
CONTENTS
DECKED carton
LEFT/DRIVER deck half - 1
RIGHT/PASSENGER deck half - 1
Center vert - 1
Drawer - 2
Cabside ammo can - 2
Tailgate side ammo can - 2
Ammo can lid - 4
Ammo can window - 2
C-channel - 2
Ruler - 1
Hardware box - 1
Bottle opener - 1
Torsion brace - 1
▼ HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED ▼
1. DON’T be an idiot read the instructions.
2. DON'T over tighten bolts, get em' hand-tight.
3. DON'T use power tools.
4. If you don't follow directions and do use power tools:
1). Set clutch at a very low setting. 2). If you blow it, see NOTE.*
NOTE* Two extra threaded inserts are included in BAGPREP-EXTRA. That’s all you get. The inserts will replace any
stripped inserts in the tailgate ammo cans, but NOT THE CENTER VERT, so hand tighten until snug only! You can
also screw the inserts back in if dislocated. There is a straight screwdriver slot on the underside of the insert.
TAILGATE ammo cans have wide bottoms; CABSIDE ammo cans have narrow bottoms.
NOTE: You will need a buddy to help with exactly two steps, not including draining the sixpack or snapping
pics of you posing.
5. Start all bolts with fingers to avoid cross-threading
6. DON'T over tighten J-hooks during installation.
Make 'em good and snug enough to keep the
system from moving in the bed.
7. Nice job if you’re still reading .
Prevent abusive, expletitive-filled language, watch our detailed installation video
or give us a call. We’re happy to help!
208.806.0251 | DECKED.COM/INSTALLVIDEO
AMMO CAN DRAIN HOLES
(TO DRILL OR NOT TO DRILL.)
• Do you use a tonneau or shell over your DECKED system?
There is no need to drill holes.
• Does your DECKED system live outside?
The ammo cans will get water in them. You’ll need to drill holes in the ammo cans.
There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole
will get clogged.
• There are three pre-installed gaskets – one on the center vert, one on each underside of the decks where they rest
on the center vert. Do yours look weird? See them here: DECKED.COM/GASKETS
• Place C-channel on the inside ledges of a cabside ammo can and a tailgate ammo can.
• The end of the C-channel with the endplate must rest on the cabside ammo can.
• Verify that the tailgate ammo can’s axle is closest to the tailgate; if not, grab the other tailgate ammo can.
• Install nylon washers onto all bolts in BAG C-CHANNEL. If your bag doesn’t have nylon washers, skip this step.
• Loosely bolt C-channel to the two ammo cans. Make sure the bolt head is on the C-channel side, not inside the
ammo can; BAG CCHANNEL. Don’t tighten yet.
• Line up the driver’s side deck (sticker on end of deck panel indicates LEFT/DRIVER) on top of the
C-channel/ammo can assembly and the center vert bosses. NOTE: Tailgate side of the center vert has an axle
installed; the center vert and ammo can axles must be on the tailgate end (not cabside end) of the assembly.
• Use WASHERS bag to install nylon & rubber washers on all CS AMMO CAN bolts. Install the same washers on 12 B1 bolts.
• Bolt the deck to the ammo cans; BAG B1 for the tailgate ammo can, BAG CS AMMO CAN for the cabside ammo can.
• Now go back and tighten the loose bolts connecting the ammo cans to the C-channel.
• Bolt the deck to the center vert; BAG B1 (no washers): Do not use power tools!
TAILGATE AMMO CAN AXLECABSIDE AMMO CANVERT AXLECCHANNEL ENDPLATE
ASSEMBLY: PASSENGER’S SIDE DECK
(NOW YOU’RE ACTUALLY GETTING SOMEWHERE!)
• Using the assembly just built as a support, assemble the passenger side.
• Place C-channel on the inside ledges of a cabside ammo can and a tailgate ammo can.
• The C-channel endplate must rest on the cabside ammo can.
• You should have the correct tailgate ammo can for this step. The axle will be on the tailgate side of the system.
If not, swap the tailgate ammo cans now.
• Loosely bolt C-channel to the two ammo cans. Make sure the bolt head is on the C-channel side, not inside the
ammo can; BAG CCHANNEL (with nylon washers if you have them). Don’t tighten yet.
• Line up the passenger’s side deck (sticker on end of deck panel indicates RIGHT/PASSENGER) on top of the
C-channel/ammo can assembly.
• Bolt the deck to the ammo cans; BAG B1 (with nylon and rubber washers) for the tailgate ammo can,
BAG CS AMMO CAN (with nylon and rubber washers) for the cabside ammo can.
• DO NOT bolt passenger deck to center vert.
• Now go back and tighten the loose bolts connecting the ammo cans to the C-channel.
• Grab your buddy to help you lift the driver side assembly into the driver side of the truck bed. Lift the passenger
side assembly into the passenger side of the truck bead and seat the passenger side deck on the upstanding
vert bosses
B1
PASSENGER SIDE DECK HALF
CS AMMO CANS
CCHANNEL
CAB
➡
TAILGATE AMMO CAN AXLE
RECOMMENDED TORQUE: Bolts in labeled bags
C-CHANNEL, CS AMMO CAN and B1 - 27 in-lb.
• Bolt the passenger side deck half to the center vert; BAGB1 (no washers). Make sure all bolts connecting the deck
to the center vert are snug, but no power tools.
• Insert the J-hook through the tailgate hole on the passenger side tailgate ammo can and loop J-hook through tie
down or mounting bracket in bed. Assemble with black spherical washer, flat washer and nut; BAG J5. Don’t tighten
yet. If you do, you won’t be able to center the system properly in your bed.
• Insert the J-hook through cabside hole on the passenger side cabside ammo can and loop J-hook through tie
down or mounting bracket in bed. Assemble with black spherical washer, flat washer and nut; BAG J5.
Don’t tighten yet. IMPORTANT: Leave all J-hook nuts loose..
• Insert the J-hook through the cabside hole on the driver side cabside ammo can and loop J-hook through tie down
or mounting bracket in bed. Assemble with black spherical washer, flat washer and nut; BAG J5. Don’t tighten yet.
• Insert the J-hook through the tailgate hole on the driver side tailgate ammo can and loop J-hook through tie down
or mounting bracket in bed. Assemble with black spherical washer, flat washer and nut; BAG J5. Don’t tighten yet.
• Each drawer has a left and a right bracket. Bolt the brackets into place via bottom two holes in bracket with 3/4"
length bolts. Use the 2" length bolt for the upper cabside wall hole in bracket; BAG DRAWER 1.
• Install a tube brace in each drawer with two 3/4" length bolts; BAG DRAWER 1, BAG DRAWER 3.
• Attach wheels onto the drawer brackets with a 7/32" hex wrench; BAG WHEELS.
RECOMMENDED TORQUE:
Bolts in labeled bags DRAWER 1 and DRAWER 3 - 27 in-lb.
TUBE BRACE
GOES HERE
DRAWER 1
Bolts in labeled bag WHEELS - 90 in-lb.
2" BOLT
CORNER
BRACKET
➡
CAB
WHEELS
DRAWER 3
DRAWER 1
HELPFUL TIP: If you purchased drain
plugs, install now (instructions are
included with drain plugs).
• One drawer handle assembly needs to be installed.
• Save yourself the headache, watch this short installation video: DECKED.com/videohandle.
• From the underside of drawer, place the springs into the cavities on either side of the handle slots,
red spring=right spring; BAG HANDLE. NOTE: Each spring arm should point inward, not outward.
• Install a clevis pin through each outside drawer hole and through spring; BAG HANDLE.
• With DECKED logo facing outward, insert the handle ends behind the spring arms. Rotate the arms of the handle toward
the clevis pins, pulling the spring arm downward. When the handle hole is lined up with the clevis pin, push the pin
through the handle hole and through the inside drawer hole. Repeat on the other side of the handle.
• Install a hair pin through the clevis pin; BAG HANDLE.
HANDLE OVERVIEW
WRONG:
SPRING ARM IS HERE
(NOT FULLY HORIZONTAL)
WRONG:
SPRING ARM OUT
OF HANDLE NOTCH
TOP VIEW
CORRECT:
SPRING ARM IS HERE
(FULLY HORIZONTAL)
HAIR PIN
CLEVIS PIN
CORRECT:
SPRING ARM FITS
IN HANDLE NOTCH
SPRING ARMS
POINT INWARD
SPRING
NOTCHES
HELPFUL TIP: MAKE SURE SPRINGS HAVE
THE LONG ARM HORIZONTAL AND SHORT LEG
VERTICAL BEFORE INSERTING HANDLE
• Save yourself the headache, watch this short installation video: DECKED.com/videotailgatewheels.
• Install the drawer by sliding wheels into their two channels (C-channel and center vert), and slide drawer all the
way forward until closed.
• Install the remaining tailgate side wheels onto their axles; BAG WHEELS.
NOTE: Placing a spacer under the drawer to raise it into position makes this easier
(ammo can lids work well, or a small piece of 2x2 or 2x4 is even better).
• Install the weather strips on the tailgate side drawer edge: With the weatherstrip wiper facing cabside, line up one
end with the side of the drawer and place on the top drawer edge, firmly pressing down on the weatherstrip as you
move along the drawer edge.
NOTE: Facing the weather stripping the wrong way will funnel water into drawer: BAD!
• When the weatherstrip is fully seated along the top edge, trim off any that extends beyond the drawer edge with
wire cutters. Watch out for the stainless wire coil inside; it’s sharp!
• Use the bag of hardware; PREP TBO, that is either attached to the torsion brace or in the hardware box, for the following steps.
• Slide torsion brace under center vert and tailgate ammo cans. Place bottle opener on the outside of the torsion brace.
• Loosely install (start with your fingers to avoid cross-threading):
• Two .905” bolts with nylon washers through the end holes in torsion brace into ammo cans.
• Two .905” bolts with nylon washers through the bottom bottle opener holes and torsion brace into center vert.
• Two 1/2” length bolts through upper holes in bottle opener into center vert.
NYLON WASHER
• Align bottle opener to edges of center vert and tighten four bottle opener bolts.
• Tighten end bolts into tailgate ammo cans.
• Finally, tighten the J-hooks. DO NOT OVER TIGHTEN. Make sure to center the vert in the center of your bed.
• Install ruler by aligning the ruler holes with the inserts in the decks. Use your fingers to start the 1/4” screws to avoid
cross-threading. Tighten just until snug with a 1/8” Allen wrench.
• Insert lock core plugs, or install locks if purchased.
• See, wasn’t that worth it? Congratulate yourself on a job well-done! Now get out there and play hard!
1/4” SCREWS
NYLON
WASHER
1/2” BOLTS
.905” BOLTS
.905” BOLTS
IMPORTANT: Grab your favorite beverage, crack ‘er open in the bottle opener and make a toast to your van. You did it. Immediately
post a photo of your significant other, child or canine (in no order of significance - please someone show us your pet alligator)
appreciating your accomplishment. Add hashtag #DECKEDUSA | @DECKEDUSA.
HELPFUL TIP: Bottle opener goes
on the outside of the torsion brace.
DECKED LLC warrants to the original purchaser of this product that the product will be free from manufacturing defects in
workmanship and materials for a period of three (3) years from the date of the original purchase. If within three (3) years from the
original date of purchase this product fails due to defect in materials or workmanship, DECKED LLC will replace any defective part at
its option.
The original purchaser must contact the DECKED LLC customer service team and provide a description of the defective part,
including digital pictures if requested, with the original purchase documentation as validation of warranty coverage or have
previously activated their warranty online.
This warranty DOES NOT cover or apply to:
• Damage to the product due to misuse, mishandling and abuse.
• Products not used in accordance with the manufacturer’s instructions or recommendations.
• Product not assembled or installed according to manufacturer’s instructions.
• Normal wear and tear.
• Undeclared damage to the system during shipping, acts of God. In addition, consequential damage and incidental
damages (including lost time) such as damage to persons or property are not covered under this warranty.
REGISTER YOUR PRODUCT FOR ANY FUTURE WARRANTY NEEDS. DECKED.COM/REGISTER