DECKED DN1 User Manual

Installation Instructions:
DN1
NISSAN TITAN
5’7” BED LENGTH
20042015
TOOLS REQUIRED
• Adjustable wrench (that opens to about 1”)
• 1/2” open end wrench
• #2 Phillip screwdriver
• 3/8” socket
Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
FOLLOW US:
VERSION 5
• 7/16” deep socket
• 7/32” Allen wrench
• 1/8” Allen wrench
• 1/2” drill bit
• Wire cutters
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CONTENTS
DECKED carton
LEFT/DRIVER deck half - 1 RIGHT/PASSENGER deck half - 1 Center vert - 1 Drawer - 2 Cabside ammo can - 2 Tailgate side ammo can - 2 Ammo can lid - 4 Ammo can window - 2 C-channel - 2 Ruler - 1 Hardware box - 1 Bottle opener - 1 Torsion brace - 1
Hardware box - unbagged components
(inside DECKED carton):
Weather strips - 2
Handle - 1
ASSEMBLY OVERVIEW
HARDWARE box - bagged components
PREP TBO - 1
BOLT 1 FS(B1) - 1
CCHANNEL  1
CS AMMO CANS - 1
J5 - 4
DRAWER 1  1
DRAWER 3  1
HANDLE  1
WHEELS  1
WASHERS  1
PREPEXTRA  1
AMMO CAN LID
LEFT/DRIVER
DECK HALF
AMMO CAN
WINDOW
COVER
RIGHT/PASSENGER DECK HALF
RULER
CABSIDE AMMO CAN
CCHANNEL
TAILGATE AMMO CAN
CENTER VERT
BOTTLE OPENER
Page 2 | v.5 | DN1 DECKED. COM | #DECKEDUSA | @DECKEDUSA
TORSION BRACE
DRAWER
HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED ▼
1. DON’T be an idiot read the instructions.
2. DON'T over tighten bolts, get em' hand-tight.
3. DON'T use power tools.
4. If you don't follow directions and do use power tools:
1). Set clutch at a very low setting. 2). If you blow it, see NOTE.*
NOTE* Two extra threaded inserts are included in BAG PREP-EXTRA. That’s all you get. The inserts will replace any
stripped inserts in the tailgate ammo cans, but NOT THE CENTER VERT, so hand tighten until snug only! You can also screw the inserts back in if dislocated. There is a straight screwdriver slot on the underside of the insert.
TAILGATE ammo cans have wide bottoms; CABSIDE ammo cans have narrow bottoms. NOTE: You will need a buddy to help with exactly two steps, not including draining the sixpack or snapping
pics of you posing.
5. Start all bolts with fingers to avoid cross-threading
6. DON'T over tighten J-hooks during installation. Make 'em good and snug enough to keep the system from moving in the bed.
7. Nice job if you’re still reading .
Prevent abusive, expletitive-filled language, watch our detailed installation video
or give us a call. We’re happy to help!
208.806.0251 | DECKED.COM/INSTALLVIDEO
AMMO CAN DRAIN HOLES
(TO DRILL OR NOT TO DRILL.)
Do you use a tonneau or shell over your DECKED system? There is no need to drill holes.
Does your DECKED system live outside?
The ammo cans will get water in them. You’ll need to drill holes in the ammo cans. There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole will get clogged.
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ASSEMBLY: DRIVER’S SIDE DECK
NY
(LET’S DO THIS!)
• There are three pre-installed gaskets – one on the center vert, one on each underside of the decks where they rest on the center vert. Do yours look weird? See them here: DECKED.COM/GASKETS
• Place C-channel on the inside ledges of a cabside ammo can and a tailgate ammo can.
• The end of the C-channel with the endplate must rest on the cabside ammo can.
• Verify that the tailgate ammo can’s axle is closest to the tailgate; if not, grab the other tailgate ammo can.
• Install nylon washers onto all bolts in BAG C-CHANNEL. If your bag doesn’t have nylon washers, skip this step.
• Loosely bolt C-channel to the two ammo cans. Make sure the bolt head is on the C-channel side, not inside the ammo can; BAG CCHANNEL. Don’t tighten yet.
• Line up the driver’s side deck (sticker on end of deck panel indicates LEFT/DRIVER) on top of the
C-channel/ammo can assembly and the center vert bosses. NOTE: Tailgate side of the center vert has an axle
installed; the center vert and ammo can axles must be on the tailgate end (not cabside end) of the assembly.
• Use WASHERS bag to install nylon & rubber washers on all CS AMMO CAN bolts. Install the same washers on 12 B1 bolts.
• Bolt the deck to the ammo cans; BAG B1 for the tailgate ammo can, BAG CS AMMO CAN for the cabside ammo can.
Now go back and tighten the loose bolts connecting the ammo cans to the C-channel.
• Bolt the deck to the center vert; BAG B1 (no washers): Do not use power tools!
RECOMMENDED TORQUE: Bolts in labeled bags
DRIVER SIDE DECK HALF
B1
C-CHANNEL, CS AMMO CAN and B1 - 27 in-lb.
CS AMMO CANS
LON WASHER
CCHANNEL BAG
NYLON WASHER
RUBBER WASHER
WASHERS BAG
B1
NO WASHERS
CAB
CCHANNEL
Page 4 | v.5 | DN1 DECKED. COM | #DECKEDUSA | @DECKEDUSA
TAILGATE AMMO CAN AXLE CABSIDE AMMO CAN VERT AXLE CCHANNEL ENDPLATE
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