DECKED DG7, DG6 User Manual

Installation Instructions:
DG6 / DG7
CHEVY SILVERADO/GMC SIERRA
5’9” or 6’6” BED LENGTH
1500: (2019CURRENT)
TOOLS REQUIRED
• Adjustable wrench (that opens to about 1”)
• 1/2” open end wrench
• #2 Phillip screwdriver
• 3/8” socket
• 7/16” open wrench
Watch short installation videos at www.decked.com/video | Register your system at www.decked.com/warranty
FOLLOW US:
VERSION 4
• 7/16” deep socket
• 7/32” Allen wrench
• 1/2” drill bit
• Wire cutters
@DECKEDUSA | #DECKEDUSA
CONTENTS
DECKED carton
LEFT/DRIVER deck half - 1 RIGHT/PASSENGER deck half - 1 Center vert - 1 Drawer - 2 Cabside ammo can - 2 Tailgate side ammo can - 2 Ammo can lid - 4 Ammo can window - 2 C-channel - 2 Ruler - 1 Hardware box - 1
Hardware box - unbagged components
(inside DECKED carton):
Weather strips - 2
Handle - 1
Bottle opener - 1
Shims - 4
ASSEMBLY OVERVIEW
HARDWARE box - bagged components
CCHANNELS C  1
BOLT 1 FS (B1) - 1
CS AMMO CANS - 1
J5 - 2
J7 - 2
DRAWER 1  1
DRAWER 3  1
HANDLE  1
WHEELS  1
FINAL FS  1
PREPEXTRA  1
PREP DG6/DG7  1
LEFT/DRIVER
DECK HALF
AMMO CAN
WINDOW
COVER
JHOOK
ATTACHMENTS
RIGHT/PASSENGER DECK HALF
AMMO CAN LID
CABSIDE AMMO CAN
RULER
CCHANNEL
TAILGATE AMMO CAN
CENTER VERT DRAWER
Page 2 | v.4 | DG6 / DG7 DECKED. COM | #DECKEDUSA | @DECKEDUSA
HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED
1. DON’T be an idiot read the instructions.
2. DON'T over tighten bolts, get em' hand-tight.
3. DON'T use power tools.
4. If you don't follow directions and do use power tools:
1). Set clutch at a very low setting. 2). If you blow it, see NOTE.*
NOTE* Two extra threaded inserts are included in BAG PREP-EXTRA. That’s all you get. The inserts will replace any
stripped inserts in the tailgate ammo cans, but NOT THE CENTER VERT, so hand tighten until snug only! You can also screw the inserts back in if dislocated. There is a straight screwdriver slot on the underside of the insert.
TAILGATE ammo cans have wide bottoms; CABSIDE ammo cans have narrow bottoms. NOTE: You will need a buddy to help with exactly two steps, not including draining the sixpack.
NOTE: Hand thread screws into threaded inserts to get them started. This helps insure they will not cross thread.
Prevent abusive, expletive-filled language, watch our detailed installation video or give us a call. We’re happy to help!
208.806.0251 | DECKED.COM/INSTALLVIDEO
5. DON'T over tighten J-hooks during installation. Make 'em good and snug enough to keep the system from moving in the bed.
6. Nice job if you’re still reading .
AMMO CAN DRAIN HOLES
(TO DRILL OR NOT TO DRILL.)
Do you use a tonneau or shell over your DECKED system? There is no need to drill holes.
Does your DECKED system live outside?
The ammo cans will get water in them. You’ll need to drill holes in the ammo cans. There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole will get clogged.
DECKED. COM | #DECKEDUSA | @DECKEDUSA DG6 / DG7 | v.4 | Page 3
PREP BED: SHIMS
• There are 4 SHIMS provided; 2 narrow (DETAIL A) and 2 wide (DETAIL B).
• Using the information in the respective circular detail views:
a) Clean the surfaces thoroughly where the shims will be located (isopropyl alcohol is recommended). b) Remove the layer of tape on the bottom of the shim to expose the adhesive surface. c) Place the shim and apply with pressure.
• Repeat DETAIL B on passenger side.
• DETAIL A will depend on your truck bed length (DG6 or DG7).
DETAIL A
Depending on your truck, place narrow shims
according to the following bed lengths:
DG6 - 5’9” BED:
Align narrow shims on each side of center floor
bead as shown. Place shims 8” from rear of bed.
DG7 - 6’6” BED:
Align narrow shims on each side of center floor
bead as shown. Place shims 7” from rear of bed.
SEE NOTE BELOW
DETAIL B
Align wide shim with cabside panel of bed. Center
shim between longitudinal floor beads .
Repeat on passenger side.
B
A
CAB
Page 4 | v.4 | DG6 / DG7 DECKED. COM | #DECKEDUSA | @DECKEDUSA
STOP
IMPORTANT!
THE NEXT STEP (BRACKET INSTALL) IS DEPENDENT
ON TRUCK BED LENGTH:
DG6 - 5’9” BED LENGTH: GO TO PAGE 6
DG7 - 6’6” BED LENGTH: GO TO PAGE 7
DECKED. COM | #DECKEDUSA | @DECKEDUSA DG6 / DG7 | v.4 | Page 5
DG6 PREP BED: BRACKET INSTALL
Double check that you have a DG6 Silverado/Sierra with a 5’9” bed. If you
have the DG7 with the 6’6” bed, go to the next page.STOP:
1” BOLT
PREP DG6/DG7
1” BOLT
NYLON WASHER
CLAMP PLATE
TAILGATE BRACKET
(Place hole tailgate side)
FLANGED NUT
DETAIL A
Place tailgate bracket below bottom cargo tie down ring as shown.
Place clamp plate above cargo tie down. Attach with bolt, nylon
washer and nut as shown; BAG: PREP DG6/DG7. Tighten securely.
Repeat on passenger side.
RECOMMENDED TORQUE: Bolts in labeled bags PREP DG6/DG7 - 53 in-lb.
PREP DG6/DG7
Place cabside bracket above bottom cargo tie down ring as
shown. Place clamp plate below cargo tie down. Attach with
bolt, nylon washer and nut as shown; BAG: PREP DG6/DG7.
Tighten securely. Repeat on passenger side.
NYLON WASHER
CABSIDE BRACKET
(There is a L-R bracket, make
sure bracket opens toward cab)
CLAMP PLATE
FLANGED NUT
DETAIL B
A
CAB
Page 6 | v.4 | DG6 / DG7 DECKED. COM | #DECKEDUSA | @DECKEDUSA
B
Loading...
+ 11 hidden pages