DEC RK05 User Manual

R
K05
disk drive
(
user's
manual
(
1-
---
--
digital
equipment corp
oratio
maynard.
massachusetts---
------J
R
K05
disk
drive
user's
EK-RKOS-OP-OOI
manual
digital
equipment
corporation.
maynard,
massachusetts
Copyright © 1976 by Digital Equipment Corporation
1st Edition, November 1976
The material purposes and
in this manual
is
subject
is
for informational
to
change without notice.
Digital Equipment Corporation assumes sibility for any errors which may appear manual.
Printed in U.s.A.
The following are trademarks
of
Digital Equipment
Corporation, Maynard, Massachusetts:
no
respon·
in this
DEC DECCOMM DECsystem·l0 DECSYSTEM·20
DECtape DECUS DIGITAL MASS
BUS
PDP
RSTS TYPESET·8 TYPESET-II UNIBUS
CONTENTS
Page
CHAPTER 1
1.1
1.2
1.3
1.
4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
CHAPTER 2
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
GENERAL INFORMATION INTRODUCTION
WARRANTY SPECIFICATIONS 50/60
Hz POWER OPTION
MAJOR ASSEMBLIES AND SYSTEMS
Controls Spindle and Drive
Linear Cartridge-Handling Logic Assembly Air Power Supply Read/Write Heads
INST ALLA TION UNPACKING AND INSPECTION
MECHANICAL INSTALLATION AND CHECKOUT . CARTRIDGE HANDLING PRACTICES AND PRECAUTIONS CARTRIDGE PACKING NORMAL OPERATING PROCEDURES
Cartridge Cartridge Unloading
and Indicators
Positioner .
System .
Loading
..
. .
System
...
AND SHIPPING
..............
..
. .
I-I I-I I-I I-I I-I
14 14 14 14
1-4
14 14 14
.
2-1 2-3 2-6 2-6 2-7 2-7 2-7
CHAPTER 3
3.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3 .7
3.3.8
3.3.9
INTERFACE GENERAL .
INPUT
OUTPUT INTERFACE LINES
INTERFACE LINES RKII-D Select Cylinder Address (8 lines) Strobe Head Select Write Protect Set Write Data and Clock Write Gate Restore Read Gate
File Ready (Drive Ready) Read, Write, or Address Accepted Address Invalid (Logic Address Interlock) Seek Incomplete . . Write Protect Write Check Read Data Read
...
(4
lines)
..
(RTZ)
Clock
. .
..
.
..
. .
..
.
...
.
...
..
. . .
....
.
Seek Ready/On Cylinder
...
....
Status
....
3-1 3-1 3-1 3-1 3-1 3-1 3-3 3-3 3-3 3-3 3-3
3-3 3-3 3-3 3-3
.
3-3 3-3 3-3 3-3 3-3
34 34
iii
CONTENTS (Cont)
Page
3.3.10
3.3.11
3.3.12
3.3.13
3.3.14
3.3.15
APPENDIX A
Figure No.
1·1
1·2
1·3 14 1·5
1·6
1-7 1-8 2·1 2·2 2-3 24 3-1
Address (4 lines)
Sector Sector Pulse
Index Pulse ACLow DC
Low
High
Density/RK05 L
THE
RK05-TA OFF-LINE TESTER
Title
....
nONS
. .
ILLUSTRA
Location Controls Spindle and Drive System Linear Positioner
Cartridge Handling System
Air System Head Loading Relationship
Shipping Bracket and Shipping Strap Location
RKIIC
Chassis Slide Mounting
, RK8/E Interface Cable Installation
Controller/RK05 Disk Drive Interface Lines and Pin Assignments
of
Major Assemblies and Systems
and Indicators
....
or
RKIID
.......
.....
of
Disk Head, Disk, and Contaminants
Interface Cable Installation
. .
...........
34 34 34 34 34 34
Page
1·3
1·6
1·7
1·7 1·8
1·9 1·9
1-10
2·2 2·3 24 2·5
3·2
Table No.
I-I 1-2
Performance SpeCifications Controls and Indicators
TABLES
Title
iv
Page
1·2 1·5
CHAPTER
1
1.1 INTRODUCTION
The RK05 Disk Drive, which
by Digital Equipment Corporation, is a self-contained, random-access, data storage device suited for use in small data acquisition systems, terminals, and applications. Operational power for this device is provided by a power supply located within the drive cabinet. The
RK05 is available in four models, each a different power line.
This compact, lightweight drive uses a high-density, single-disk, 12-sector or 16-sector cartridge
medium. Two movable heads, one flying above the rotating disk surface and one below, can read data tracks at 1500 rpm. The double-frequency, nonretum-to-zero (NRZ) recording method used in this drive can store up formatting is governed entirely
the
With eight RK05 Disk Drives (depending on the type can be controller bus.
address select logic contained in each drive,
"daisy-chained" and operated from a single
to
is
designed and manufactured
that
is
especially well
or
medium-size computer systems,
other
of
which operates
as
or
record
25 million bits
of
on-line data . Data
by the operating system.
storage
on
its storage
up
to
406
up
to
of
system)
GENERAL
50/60
1.4 The RK05 Disk Drive power models:
Each model is shipped with a complete set change from spindle drive pulley, and the
l.S
MAJOR ASSEMBLIES AND SYSTEMS The RK05 Disk Drive assemblies and systems:
Hz POWER OPTION
RK05-AA
RK05-AB
RK05-BA
RK05-BB
50
Controls and Indicators
Spindle and Drive System
INFORMATION
is
available
95
to
130 Vac @ 60
to
260 Vac @
190
95
to
130 Vac @ 50
to
260 Vac @ 50
190
to
60
Hz
operation requires a different
motor
must
is
composed
of
in
the following four
Hz
60
Hz
Hz
Hz
of
drawing
be moved.
the following ma
s.
To
jor
1.2 WARRANTY "Removable media involve use, handling and maintenance
which are beyond DEC's direct control. responsibility for performance operated with media with media approved by DEC. DEC shall the Equipment
1.3 SPECIFICATIONS
Table I-I lists the performance specifications Disk Drive for the 12-sector cartridge. Wherever applicable, a second specification pertaining also listed.
not
not
maintained in accordance with procedures
or
to
media resulting from such operation."
of
the Equipment when
meeting DEC specifications
not
be liable for damages
to
a 16-sector cartridge
DEC
of
disclaims
or
to
the RK05
Linear Positioner
Cartridge Handling System
Logic Assembly
Air System
Power Supply
Read/Write Heads
Figure I-I illustrates the locations, and the subsequent
of
paragraphs describe the functions
is
assemblies and systems.
I-I
each
of
the major
Table
1-1
Performance Specifications
Characteristic
Storage Medium
Type Disk Diameter
Magnetic Heads
Number
Recording Density and Format
Density Tracks Cylinders Sectors (records)
Bit Capacities
(unformatted)· Per Disk Per Inch Per Cylinder Per Track Per
Sector
Access Times
Disk Rotation Average Latency Head Positioning
(including settling time)
Transfer·
Bit
Transfer Code Transfer Rate
Specification
Single disk magnetic cartridge 14 in.
Two
2200 bpi max. 406
(200
203
(two
tracks each)
4872 (12 per revolution)/6496
plus 3 spares on each side
of
the disk)
(16
per revolution)
25 million 2040 (max. at inner track) 115,200 57,600 4,800/3,844
1500 ± 30 rpm 20 ms (half
rotation) 10 ms - for adjacent tracks 50 ms - average
~
85 ms
for 200 track movement
Double frequency, nonreturn-to-zero recording
1.44M bits per sec
Electrical Requirements
Voltage Power Starting Current
Model Designation
RK05-AA RK05-AB RK05-BA RK05-BB
Environment
Ambient Temperature Relative Humidity Barometric Pressure Temperature, Change Rate Temperature, Interchangeable Range
Dimensions
and
Weight Width Depth Height Weight
.Some
RKII-D
systems
record
at
I.S4M
bits/sec
which
115/230 250
VA
Vac @
50/60
Power only: 1.8 A
Start spindle:
130 Vac @ 60 ± 0.5
95 to
190 to 260
95
to
130 Vac @ 50 ± 0.5
190
to
50°
to
8%
to
80% (no condensation)
lOA
Vac@60±
260 Vac @ 50 ± 0.5
110° F (10°
10,000 ft (3,000 meters) max. 10° F (6° C) per hr
30° F (17° C)
19
in.,( 48 cm) 26-1/2 in. (67 cm) 10-1/2 in. (27 cm) 110
Ib
(50
kg)
increases
the
bit
density
and
Hz
± .05
(for 2 sec)
Hz
0.5
Hz
Hz
Hz
to
43° C nominal)
capacity
accordingly.
Hz
1-2
MA
INTENANCE
SWITCH (S1)
POWER SUPPLY
POWER-
FAIL HEAD-RETRACTING BATTERIES
LINEAR
POSITIONER
LOGIC ASSEMBLY
READ/WRITE HEADS
ABSOLUTE AIR
FILLER
(UNDERNEATH
UNIT)
SPINDLE
CARTRIDGE AIR
DUCT
SPINDLE
CONE
SECTOR
TRANSDUCER
CARTRIDGE SUPPORT POSTS
CARTRIDGE
6858
-6
Figure
1-1
Location
of
Major Assemblies and Systems
1-3
1.5.1 Controls and Indicators The controls and indicators (Figure 1-2) required for normal cabinet. Table 1-2 describes
operation
are located
the
on
the
function
front
of
of
each control
the drive
or
indicator.
1.5.2 Spindle
The spindle and drive system (Figure 1-3) the
spindle, spindle drive
50/60
Hz, split-phase ac drive belt) maintained by a tension spring anchored
The spindle speed measures increases speed,
the
is
placed in
the
motor
1.5.3 Linear The linear positioner (Figure motor, positioner transducer. To move the
recording disk, dc current
bobbin-wound armature (Figure
and
Drive
is
motor,
and
the
recording disk. A
motor
transfers
to
the
spindle drive pulley. Belt tension
is
electronically tested by a circuit
the
INDEX PULSE interval. When
to
approximately 45 ms, indicating an unsafe
drive
is
cycled down.
the
LOAD position, ac power
and
the
spindle coasts
If
to
the
a halt.
torque
to
the
RUN/LOAD switch
is
rerr.oved from
Positioner
I-I)
the
carriage,
consists
the
read/write heads, and
the
read/write heads across
14)
is
of
of
applied
the
composed
(via
of
the
baseplate.
that
the
interval
the
linear
the
linear
to
the
linear motor. The resulting magnetic field reacts with a permanent magnet in into depending armature. This is
fastened heads, which are surface
Any carriage movement transducer, which carriage. The transducer logic the
servo logic
or
force it
of
the
to
determine
the
motor
out
upon
the
motion
to
the armature.
attached
disk.
the
to
govern
housing to either pull
of
the
permanent magnetic field,
polarity
is
of
the
is
transferred to
As
to
the
is
detected
located on
output
current applied
a result,
carriage, move across
by
the
is
used with
cylinder position
the
speed
of
carriage travel.
the
armature
the
carriage, which the
read/write
the
linear positioner
underside
the
of
the heads, and in
to
the
the
of
the
control
1.5.4 Cartridge-Handling System The cartridge-handling system (Figure cartridge receiver, opener, a duckbill, and normal
operation,
two
receiver lifting cams, an access
two
cartridge support posts. During
the
plastic cartridge
I -Sa) consists
is
located only
of
door
by the duckbill and support posts. The cartridge receiver merely
guides
the
cartridge
the
duckbill and
to
rotate
freely
the
disk by magnetic coupling
As
the
drive elevate coupling is opener access
the
at
inserted
contacts
door
on
front receiver the
disk
into
the
to
allow
support
door
the
into
position
posts, allowing
the
spindle. The rotating spindle drives
at
the
is
opened,
to
a slanted position and
hub
is released. When
receiver (Figure 1-5b),
rear
of
the
entry
of
the
read/write heads.
to
the
disk hub.
the
lifting cams
the
top
cover, opening
be picked
recording disk
the
disk cartridge
the
access
up
by
rotate
to
magnetic
door
the
As
the
drive front the operating position , and engages the disk hub. When position,
the and removes cartridge receiver should
door
is
closed, the cartridge is low ered
the
magnetic coupling again
the
cartridge
is
plastic case depresses the cartridge-on switch
the
no-cartridge interlock
not
hold
the
cartridge tightly.
1.5.5 Logic Assembly
The logic assembly (Figure
of
the
is
portion Three
of
disk drive, holds eight printed circuit cards.
these cards contain
read/write circuits . Two cards contain
One card is
logic. electronics with components, while
the
the
positioner and
the
I-I),
cable
connector
remaining
located in
the
system logic and
the
that
other
two
cards contain
interface cables and terminators.
1.5.6 Air System The air system (Figure 1-6) consists absolute filter, plenum chamber, and As
the
blower rotates, unfiltered air prefilter, where it prefiltered air and
into
the
is
then
plenum.
is
purged
circulated
From
there, absolute filter (where minute up
the
cartridge air Cooling air plenum, through
1.5.7
through
the
Power Supply
from
front
duct,
the
absolute filter
the
linear positioner. Exhaust air exits
grill
of
the
The power supply (Figure portion the
230V, 50 or 60
of
the
disk drive, furnishes all
drive. The power supply can operate
Hz
line voltage
of
the
prefilter, blower,
the
cartridge air
is
drawn
of
large dust particles. The
through
the
air passes
the
contamination
and
into
the
is
also shunted,
drive.
I-I),
located in
the
with a liS V or
input
.
1.5.8 Read/Write Heads There are Disk Drive. One head functions
recording disk and
a
mounted' unloaded, on a plastic cam block 1-7). Flat cantilever springs connect the RUN mode,
two
ramp-loaded read/write heads in
the
other
on
on
suspension arms
that
head-support tailpieces. When
the
positioner moves
on
the
top
the
bottom.
rest, when
of
the
the
suspension arms
the
drive is placed in
the
heads forward
duckbill (Figure
cylinder zero. When the entire head slider pad has passed the
edge
of
the
disk, a ramp
down
the
edge
of
the (loading) the
heads
the
heads close
"fly"
80
to surface (Figure 1-8). A film disk and the
disk. Thus, as long as
heads remain
the
the
head acts as a force away from
cantilever spring is a counterbalancing force toward
the
at
a relatively
disk surface.
on
the
suspension arm slides
plastic cam block,
to
the
disk surface. When loaded,
100 micro inches from
of
air (air bearing) between
disk
rotation
constant
remains
distance away from
thereby
to
in
the
operating
condition
the
. The
right rear
the
positioner servo
interfaces
the
chassis-mounted
the
duct.
through
the
logic assembly
through
the
is removed),
disk cartridge.
by
the
the
left rear
dc voltages for
the
RK05
surface
of
the
The heads are
the
heads are
to
the
toward
moving
the
disk
the
the
disk, while
the
constant
the
14
Table 1-2
Controls and Indicators
Controls and Indicators
RUN/LOAD (rocker switch)
WTPROT (rocker switch ­spring-loaded off)
Description
Placing this switch in the RUN position (providing
a.
locks the drive front door
to
b. accelerates the disk
operating speed
c. loads the read/write heads
d. lights the
RDY indicator.
Placing this switch in the LOAD position:
a.
unloads the read/write
b.
stops the disk rotation
c.
unlocks the drive front door when the disk has stopped
d.
lights the LOAD indicator.
head~
CAUTION
Do
not
switch
operation; this results
Placing this momentary contact switch in the
to
the LOAD position during a write
in
erroneous data being recorded.
WT PROT indicator and prevents a write operation; indicator, if
that
is
lit.
that
all interlocks are safe):
PROT posistion lights the
it
also turns off the FAULT
WT
PWR (indicator) RDY (indicator)
ONCYL
(indicator)
WT
Depressing this switch in the
PROT position a second time turns
PROT indicator and allows a write operation.
is
Lights when operating power
present. Goes
Lights when:
a. the disk
is
rotating at the correct operating speed.
b. the heads are loaded.
c.
no
other
conditions are present (all interlocks safe)
or
read,
Goes off when
write operation.
the
RUN/LOAD switch is set
Lights when:
a.
the drive is in the Ready condition.
Goes
b. a seek
c.
off
during a seek
or
restore operation
is
not being performed.
the read/write heads are positioned and settled.
or
restore operation.
off
when operating power
to
LOAD.
off
is
removed.
to
prevent a seek,
the
WT
1-5
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