Page 1
Decathlon Series Gas Fryers (CE)
Models D50 & D60
CE ONLY
Installation, Operation & Maintenance Manual
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Price: $6.00
819-5706
07-99
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PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR
FUTURE REFERENCE.
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER GAS APPLIANCE.
EQUIPMENT.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT
AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.
WE SUGGEST INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE
PERFORMED BY YOUR DEAN FACTORY AUTHORIZED SERVICE AGENCY.
FOR YOUR SAFETY,
INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE
POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE
OBTAINED BY CONTACTING THE LOCAL GAS COMPANY OR GAS SUPPLIER.
FOR YOUR SAFETY,
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR
IMPORTANT
SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT DEPENDS ON
ITS PROPER INSTALLATION. INSTALLATION MUST CONFORM WITH LOCAL
CODES, OR IN ABSENCE OF LOCAL CODES, WITH EUROPEAN COMMUNITY
(CE) STANDARDS.
WARNING!
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENACE
INSTRUCTIONS THROUGHLY BEFORE INSTALLING OR SERVICING THIS
Cover Photo
D60G Fryer with optional casters.
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DECATHLON SERIES
DEEP FAT GAS FRYERS
Models D50G and D60G
TABLE OF CONTENTS
Section Page
1. Factory Service and Parts Ordering 2
2. Important Information 3
3. Installation 5
4. Fryer Operations 12
5. Cleaning 14
6. Filtration 16
7. Fryer Troubleshooting 25
8. Wiring Diagram 27
9. Parts List 28
1. FACTORY PARTS ORDERING & SERVICE
1.1 ORDERING PARTS:
Customers may order parts directly from their
local Authorized Parts Distributor. For this
address and phone number, contact your
Maintenance & Repair Center or call the factory.
The Dean Industries Service Hotline phone
number is on the cover of this manual.
To assist you more efficiently, the following
information will be needed:
Model Number
Type
Serial Number
Type of Gas
Nature of Problem
To speed up your order, the following
information is required:
Model Number
Type
Serial Number
Type of Gas
Item Part Number
Quantity Needed
1.2 SERVICE INFORMATION:
Call the service hotline number on the cover of
this manual for the location of your nearest
Maintenance & Repair Center or contact the
factory direct. Always give the model and serial
numbers of your filter and fryer.
Any other information which may be helpful in
solving your service problem.
1.3 AFTER SALES:
In order to improve service, have the following
chart filled in by the Dean Authorized Servicer
who installed this equipment.
Authorized Servicer
Address
Telephone/Fax
Model #
Serial #
Type:
Fryer Equipped For:
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2. IMPORTANT INFORMATION
2.1 DESCRIPTION: The Dean CE Deep
Fat Decathlon Fryers are energy-efficient,
gas-fired units, design-certified by the
International Approval Services
(AGA/CGA), Gaz de France, NSF
International and manufactured to their
basic performance and application
specifications.
All units are shipped completely
assembled with accessories packed inside
the fryer vessel. All units are adjusted,
tested and inspected at the factory before
shipment. Sizes, weights and input rates
of all models are listed in this manual.
NOTE: The on-site supervisor is responsible
for ensuring that operators are made
aware of inherent dangers of
operating a deep fat fryer, particularly
aspects of oil filtration, draining, and
cleaning of the fryer.
2.2 PRINCIPLE OF OPERATION:
The incoming gas flows through orifices
and is mixed with air in the burners to
create the correct ratio for proper
combustion. The mixture is ignited at the
front end of each heat tube by the pilot
light. As the flame goes through the
burner tube, it is slowed by internal
diffusers. This slower and more turbulent
flame gives much better heat transfer to
the walls of the tubes, thereby heating the
oil better.
2.3 RATING PLATE: This is attached to
the inside right-hand corner of the front
door panel. Information provided includes
the model and serial number of the fryer,
BTU/hr input of the burners, outlet gas
pressure in inches WC and whether the
unit has natural or propane gas orifices.
DANGER!
THE FRYER MUST BE CONNECTED
ONLY TO THE TYPE OF GAS IDENTIFIED
ON THE ATTACHED RATING PLATE.
2.4 PRE-INSTALLATION:
a. GENERAL: Only a licensed plumber
should install any gas-fired equipment.
1. A manual gas shut-off valve must
be installed in the gas supply line
ahead of the fryer(s) for safety and
ease of future service.
2. The Dean CE Decathlon gas fryers
require 230 volts (AC) 50 cycle
electrical service and are equipped
with a 16-3 SJT grounded flexible
power cord for a direct connection
to the power supply. Amperage
draw for each unit depends on the
accessories supplied with the unit.
See detailed instructions packaged
with the fryer line-up.
CAUTION
Local building codes usually prohibit a fryer
with its open tank of hot oil from being installed
beside an open flame of any type, whether a
broiler or the open burner of a range.
b. CLEARANCES: The fryer area must
be kept free and clear of all
combustibles. This unit is designcertified for the following
installations:
1. Other than household use;
2. Non-combustible floor installation
equipped with factory-supplied 15
cm adjustable legs or 13 cm
casters;
3. Combustible construction with a
minimum clearance of 15 cm side
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and 15 cm rear, and equipped with
factory-supplied 15 cm adjustable
legs or 13 cm casters.
installing any hood. The duct system,
the exhaust hood and the filter bank
must be cleaned on a regular basis and
kept free of grease.
2.5 AIR SUPPLY & VENTILATION:
Keep the area around the fryer clear to
prevent obstruction of combustion and
ventilation air flow as well as for service and
maintenance.
a. Do not connect this fryer to an exhaust
duct.
b. Correct installation and adjustment
will ensure adequate air flow to the
fryer system. Proper input is 2m3 per
hour per kW for gas supplied.
c. A commercial, heavy-duty fryer must
vent its combustion wastes to the
outside of the building. It is essential
that a deep fat fryer be set under a
powered exhaust hood or that an
exhaust fan be provided in the wall
above the unit, as exhaust gas
temperatures are approximately 427538°C(800-1000°F). Check air
movement during installation. Strong
exhaust fans in the exhaust hood or in
the overall air conditioning system can
produce slight air drafts in the room.
2.6 ALTITUDE:
The fryer input rating (in m3/hr) is for
elevations up to 610 m. For elevations
above 610m, the rating should be reduced
four percent (4%) for each additional 305
m above sea level.
The correct orifices are installed at the
factory if operating altitude is known at
time of the customer’s order.
2.7 RECEIVING AND UNPACKING:
Check that the container is upright.
Unpack the fryer carefully and remove all
accessories from the carton. Do not
discard or misplace these, as they will be
needed.
After unpacking, immediately check the
equipment for visible signs of shipping
damage. If such damage has occurred,
contact the carrier and file the appropriate
freight claims. Do not contact the factory,
as the responsibility of shipping damage
is between the carrier and the dealer or
end-user.
d. Do not place the fryer’s flue outlet
directly into the plenum of the hood,
as it will affect the gas combustion of
the fryer.
e. Never use the interior of the fryer
cabinet for storage or store items on
shelving over or behind the fryer.
Exhaust temperatures can exceed
425ºC and may damage or melt items
stored in or near the fryer.
f. Adequate distance must be maintained
from the flue outlet of the fryer(s) to
the lower edge of the filter bank. A
minimum of 45 cm should be
maintained between the flue(s) and the
lower edge of the exhaust hood filter.
g. Filters and drip troughs should be part
of any industrial hood, but consult
local codes before constructing and
If your equipment arrives damaged:
a. File claim for damages immediately,
regardless of extent of damage.
b. Visible loss or damage: Be sure this
is noted on the freight bill or express
receipt and is signed by the person
making the delivery.
c. Concealed loss or damage: If damage
is unnoticed until equipment is
unpacked, notify freight company or
carrier immediately, and file a
concealed damage claim. This should
be done within fifteen (15) days of
date of delivery. Be sure to retain
container for inspection.
NOTE: Dean Does Not Assume Responsibility
For Damage Or Loss Incurred In
Transit.
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2.8 CONVERSION OF UNITS:
3. INSTALLATION
Pressure:
1 mbar = 10.2 mm water column (mm
WC) = 0.4 Inch WC
20 mbar = 204 mm WC = 8 Inch WC
1 Inch W.C = 25.4 WC = 2.5 mbar
Heat Input:
1 kW = 3410 BTU/hr
100 BTU/hr = 0.293 kW
Temperature:
0º Celsius = 32º Fahrenheit
Temp. in degrees Celsius =
(Temperature in degrees Fahrenheit (F) –
32) X 0.555
100° Celsius = (212º Fahrenheit –32) X 0.555
3.1 POSITIONING:
a. Initial Installation: If the fryer is
installed with legs, do not push the
fryer to adjust its position. Use a
pallet or lift jack to lift the fryer
slightly and place the fryer where it is
to be installed.
b. Relocating the fryer: Remove all
weight from each leg before moving a
fryer with legs installed. Do not slide
the fryer on the legs.
If a leg becomes damaged, contact
your service agent for immediate
repair/ replacement.
CAUTION
This fryer may tip and cause personal injury if
not secured in a stationary position. Remove all
shortening before moving fryer as it may cause
severe burns upon contact.
3.2 LEGS:
a. Install legs (or optional casters) near
where the fryer is to be used, as neither
is intended for long transit. Unit
cannot be curb mounted and must be
equipped with the legs or casters
provided.
b. After unpacking, use a pallet or lift
jack to raise the fryer about a foot
before installing the legs.
c. Insert the threaded leg screw into leg
support coupling.
d. Turn the leg clockwise until the leg is
hand tight against the leg support
assembly.
e. When positioning the fryer, gently
lower the fryer into position to prevent
undue strain to the legs and internal
mounting hardware. Use a pallet or
lift jack to lift and position the fryer if
possible. Tilting the fryer may
damage the legs.
f. Proceed to Step 3.4, Leveling, to
ensure the fryer is level before using.
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WARNING!
A FRYER MUST BE LEVEL BEFORE
FILLING WITH OIL. IF THE FRYER IS
NOT LEVEL, THE FRYER MAY TIP
OVER AND MAY CAUSE INJURY TO
THE OPERATOR.
CAUTION
Casters with brake should be mounted on the
front side of the fryer.
3.3 CASTERS:
a. Install casters near where the fryer is
to be used, as casters are not secure for
long transit. The fryer cannot be curb
mounted and must be equipped with
either the legs or casters provided.
CAUTION
Leg adjustment must not exceed one inch; the
unit will become unstable and tipping can
occur.
Fryers must be at room temperature, empty of
oil, and if fitted with legs, lifted during
movement to avoid damage and possible bodily
injury.
e. For fryers with casters, there are no
built-in leveling devices. The floor
where the fryers are installed must be
level.
b. After unpacking, use a pallet or lift
jack to raise the unit about a foot
before installing the casters.
Installing Caster Into Leg
Support Assembly
c. Insert the threaded caster screw into
leg support coupling. Grasp the base
of the caster and tighten the caster by
hand, turning clockwise, until snug
against the leg support assembly.
d. Tighten the caster against the leg
support assembly by using an 18 mm
open end wrench.
TIGHTEN CASTER WITH
18 mm OPEN END WRENCH
3.4 LEVELING:
a. General: Place a carpenter’s spirit
level across the top of the fryer and
level the unit both front-to-back and
side-to-side. If it is not level, the unit
may not function efficiently, the oil
may not drain properly for filtering
and in a line-up it may not match
adjacent units.
b. Legs (Only):
1. If the floor is smooth and level,
level the unit by using the leg
screw threads. Adjust to the high
corner and measure with the spirit
level. The legs have about one
inch of adjustment threads.
2. Adjust leg height with an 18 mm
open-end or an adjustable wrench.
3. When leveling the fryer, hold the
leg body firmly to keep the leg
from rotating while turning the hex
bullet foot.
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c. All Installations: If the floor is uneven
or has a definite slope, it is
recommended to place the fryer on a
smooth platform. Do not rely on
leg/caster thread adjustment.
Countries Supply Pressures
and Gas (mbar)
G20 20
GB Great Britain
G31 37
Appliance
Categories
II2H3P
d. Re-leveling: If the fryer is moved, re-
level the fryer following the
instructions given in Step 3.4.
e. Restraints: This fryer must be
restrained to prevent tipping when
installed in order to prevent the
splashing of hot shortening. The
means of restraint depends on the type
of application, such as connecting to a
battery of appliances or installing the
fryer in an alcove, or by separate
means, such as restraining devices. A
bracket has been provided on the fryer
back panel for this purpose.
The install must be reviewed at the
time of installation to ensure it meets
the intent of these instructions. The
on-site supervisor and/or operator(s)
should be made aware there is a
restraint on the appliance and, if
disconnection of the restraint is
necessary, to reconnect this restraint
after the appliance has been returned
to its originally installed position.
3.5 GAS CATEGORIES:
The Dean Decathlon D50G and D60G
Gas Fryers have obtained CE markings for
countries and gas categories shown below:
GR Greece
IR Ireland
IT Italy G20 20 I2H
LU Luxembourg
The
NL
Netherlands
PT Portugal
G20 20
II2H3P
G31 37 and 50
G20 20
II2H3P
G31 37
G20/G25 20/25
II2E3P
G31 50
G25 25
II2L3P
G31 50
G20 20
II2H3P
G31 37
3.6 GAS CONNECTIONS:
The gas supply (service) line must be the
same size or greater than the fryer inlet
line. This fryer is equipped with a 19 mm
(3/4”) male ISO 7.1 inlet; however, the
gas supply lines must be sized to
accommodate all the gas-fired equipment
that may be connected to that gas supply.
Consult your contractor, gas company,
supplier, or other knowledgeable
authorities.
Countries Supply Pressures
and Gas (mbar)
G20 20/25 I2E (R) B
BE Belgium
G31 37 I3P
G20 20 I2E
DE Germany
G31 50 I3P
DK Denmark G20 20 I2H
G20 20
ES Spain
G31 37 and 50
G20/G25 20/25
FR France
G31 37 and 50
Appliance
Categories
II2H3P
II2ESI3P
WARNING!
PUTTING AN OPEN FLAME BESIDE A
NEW CONNECTION IS NOT ONLY
DANGEROUS, BUT WILL OFTEN MISS
SMALL LEAKS THAT A SOAPY
SOLUTION WILL FIND.
a. Piping Sizes: According to the
number of fryers to be connected, the
gas supply line must be sized as
indicated in the chart below:
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Number
of Fryers 1 2 to 3
Natural Gas
Propane Gas
19mm
(3/4”)
13mm
(1/2”)
25mm
(1”)
19mm
(3/4”)
4 and
more
(*)
33mm
(1 ¼”)
25mm
(1”)
2. CE Standards: If the unit is to be
installed with flexible coupling,
use a commercial flexible coupling
certified as NF D 36123 (or other
national standard) or a quick
disconnect device certified NF D
36124 (or other national standard).
(*) When exceeding 6 meters for a
configuration of more than 4 fryers, it
is necessary to provide a 33mm (1 ¼”)
rigid gas connection.
CAUTION
The fryer must be isolated from the gas supply
piping system by closing its individual, manual
shut-off valve during any pressure testing of the
gas supply piping system at pressures equal to
or less than 35 mbar (½ psig).
b. Rigid Connections: The fryer can be
connected singularly or as part of a
cooking line. Check any installersupplied intake pipe(s) visually and
clean threading chips, or any other
foreign matter before installing into a
service line. If the intake pipes are not
clear of all foreign matter, the orifices
will clog when gas pressure is
applied.
CAUTION
The fryer and its individual shut-off valve must
be disconnected from the gas supply piping
system during any pressure testing of the gas
supply system at test pressures in excess of 35
mbar (½ psig).
d. Manual shut-off valve: This gas
service supplier-installed valve must
be installed in the gas service line
ahead of the fryer in the gas stream
and in a position where it can be
reached quickly in the event of an
emergency.
e. Orifices: The fryer can be ordered to
operate on any available gas. The
correct safety control valve,
appropriate gas orifices, and pilot
burner are installed at the factory.
While the valve can be adjusted in the
field, only qualified service personnel
should make any adjustments with the
proper test equipment.
CAUTION
All connections must be sealed with a
joint compound suitable for the gas being
used, and all connections must be tested
with a soapy solution before lighting any
pilots.
c. Flexible Couplings & Connectors:
1. A restraining bracket is provided
on the structural back of the fryer
to prevent the unit from moving
from its installed position.
The fryer must be restrained by
means independent of the
flexible coupling or connector in
order to limit the movement of
the fryer.
f. Pressure regulating:
1. External gas regulators are not
normally required on this fryer, as
that function is performed by a
safety control valve.
2. If the incoming pressure is in
excess of 3.45 kPa (½” PSIG), a
step-down regulator will be
required. Your local servicer
should check the manifold pressure
with a manometer.
CAUTION
Any adaptation, modification, or gas conversion
must be performed by qualified personnel only.
Failure to use qualified personnel will void the
Dean warranty.
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3.7 ADJUSTMENTS / ADAPTATION
TO DIFFERENT GASES:
a. Proper operation of appliances
requires operator to scrupulously
respect the following adjustments in
terms of:
1. gas inputs and pressures, air
adjustment;
2. voltage and polarities of electrical
power supply.
3.8 GAS INPUTS:
a. Nominal Qn Heat Input is:
D50G: 20 kW.
D60G: 25 kW.
b. Inputs for different gases are as follows:
G20
Natural Gas
(Type H)
20 mbar: 2,11 m3 / hr. 20 mbar: 2,64 m3 / hr.
b. Dean gas fryers are manufactured to
use the type of gas and pressure
specified on the rating plate. When
changing gas, adaptation must be
performed by qualified personnel.
Failure to use qualified personnel will
void the Dean warranty.
D50G D60G
G25
G31
G31
Natural Gas
(Type L)
Propane 37 mbar: 1,55 kg / hr. 37 mbar: 1,93 kg / hr.
Propane 50 mbar: 1,55 kg / hr. 50 mbar: 1,93 kg / hr.
25 mbar: 2,46 m3 / hr. 25 mbar: 3,07 m3 / hr.
3.9 CHART: ADJUSTMENT TO DIFFERENT GASES
GASES AND PRESSURES
SUPPLY (1)
Diameter and markings of
injectors
Burner
Pilot
(2) Gas pressure at the
regulator (mbar)
NOTE: Outlet gas pressure must be controlled with precision 5 to 10 minutes after appliance is
operating.
(1) – (2): For controls and adjustments, please refer to "gas valve" illustration.
(Pilot : adjustment of flame’s volume may be achieved by acting on the screw that is mounted on the
gas valve).
G20
20 mbar
1,90 mm 1,90 mm 1,28 mm
"blue" marking "blue" marking "red" marking
TJ024 TJ024
12,0 17,5 2,2
G25
25 mbar
G31
37 mbar
TJ013
"red"
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3.10 STEPS TO FOLLOW DURING GAS CONVERSION:
LOCAL GAS COMPANY OR
CONTACTED FOR SERVICE.
Dean warranty.
1. The complete kits for gas conversion
(natural gas to propane) include the
following parts:
WARNING!
IF GAS ODORS ARE DETECTED THE
GAS SUPPLY MUST BE SHUT OFF AT
THE MAIN SHUT-OFF VALVE AND THE
AUTHORIZED SERVICE AGENCY
a. From G20 to G25:
♦ No replacement of equipment.
♦ Adjust gas pressure to orifices by
turning the gas valve "adjustment
screw".
♦ After adjustment, seal the screw.
♦ See Gas Valve diagrams on page
11.
b. From G20 (or G25) to G31 propane
(or vice versa).
♦ Replacement of burner and pilot
orifices.
♦ Adjust gas pressure to orifices by
turning the gas valve adjustment
screw.
♦ After adjustment, seal the screw.
♦ See Gas Valve diagrams on page
11.
♦ Change label "fryer equipped for"
and affix it to the rating plate.
Erase gas that is not used.
c. Important : for the same gas:
♦ G25 / 25 mbar or 20 mbar
♦ G31 / 37 mbar or 50 mbar
♦ no change is to be executed on the
appliance.
d. When changing gas family – i.e
changing from natural gas to propane,
please order the necessary kit as
indicated hereafter.
This change can only be executed by a
qualified and factory authorized personnel.
D50G Natural Gas to Propane Kit
QTY REF DESCRIPTION
1 TJ013 Pilot injector
4 14-0067-59
1 Label
Fryer equipped for : G31/37
Burner injector
(diam. 1.28 mm)
Appareil réglé pour :
G31 / 37
D60G Natural Gas to Propane Kit
QTY REF DESCRIPTION
1 TJ013 Pilot injector
5 14-0067-59
1 Label
Fryer equipped for : G31/37
Burner injector
(diam. 1.28 mm)
Appareil réglé pour :
G31 / 37
2. Complete kit for gas conversion (propane to
natural gas) includes the following parts :
D50G Propane to Natural Gas Kit
QTY REF DESCRIPTION
1 TJ024 Pilot injector
4 14-0067-49
1 Label
Burner injector
(diam. 1.90 mm)
Appareil réglé pour :
G20 / 20
Fryer equipped for :
G25 / 25 *
D60G Propane to Natural Gas Kit
QTY REF DESCRIPTION
1 TJ024 Pilot injector
5 14-0067-49
1 Label
Burner injector
(diam. 1.90 mm)
Appareil réglé pour :
G20 / 20
Fryer equipped for :
G25 / 25 *
CAUTION
Any adaptation, modification, or gas conversion
must be performed by qualified personnel only.
Failure to use qualified personnel will void the
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Gas Valve Adjustments
Page 13
3.11 ELECTRICAL CONNECTIONS
4. FRYER OPERATIONS
Refer to the rating plate and wiring
diagram located inside the front door. The
diagram can also be found in Chapter 8.
The fryer is equipped with a 230VAC
single-phase 50 hertz system. All
electrically operated appliances must be
electrically grounded to conform to CE
standards. Do not cut or remove the
ground prong from the power cord plug.
Respect the phase – neutral polarity. Do
not attempt to use the fryer during a
power outage.
WARNING!
IF GAS ODORS ARE DETECTED THE
GAS SUPPLY MUST BE SHUT OFF AT
THE MAIN SHUT-OFF VALVE AND THE
LOCAL GAS COMPANY OR
AUTHORIZED SERVICE AGENCY
CONTACTED FOR SERVICE.
4.1 INITIAL START-UP
a. Cleaning: New units are wiped clean
with solvents at the factory to remove
any visible signs of dirt, oil, grease,
etc. remaining from the manufacturing
process, then coated lightly with oil.
Before any food preparation, wash
thoroughly with hot, soapy water to
remove any film residue and dust or
debris then rinse out and wipe dry.
Also wash any accessories shipped
with the unit. Close the drain-valve
completely and remove the crumb
screen. Make sure the screws holding
the thermostat and high limit control
sensing bulbs into the vessel are tight.
b. Initial Pilot Light: All Dean Industries
fryers are tested, adjusted and
calibrated to sea level conditions
before leaving the factory.
Adjustments to assure proper
operation may be necessary on
installation to meet local conditions,
low gas pressure, differences in
altitude, variations in gas
characteristics, to correct possible
problems caused by rough handling or
vibration during shipment, and are to
be performed only by qualified service
personnel. These adjustments are the
responsibility of the customer and/or
the dealer and are not covered by the
Dean Industries warranty.
1. The inlet pipe at the lower rear of
the fryer brings incoming gas to
the pilot safety control valve, then
to the pilot and main burners. The
pilot is located high in the cabinet
center, at the base of the fryer
vessel. It will require a long match
or taper to light.
2. Ensure that the following steps are
done in sequence before lighting or
re-lighting the pilot:
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Pilot Light (Red)
(a) Turn off the manual shut-off valve on
the incoming service line.
Pilot Off (White)
(g) Turn the thermostat to any “ON”
setting and watch to make sure the
main burner ignites from the pilot.
CAUTION
When the fry vessel is filled with water, do not
drain the water from the vessel into the filter.
This will damage the filter pump and void the
warranty.
4.2 HEATING THE VESSEL
This step will check main burner
operation, initial thermostat/temperature
controller calibration, and clean the vessel
for initial food production.
a. Fill the fryer vessel with hot or cold
water to the oil level line scribed in the
back of the fry vessel.
(b) Turn the operating thermostat “OFF”.
(c) Depress the Pilot Off button (white) on
the safety control valve to turn “OFF”.
(d) Wait at least 5 minutes for any
accumulated gas to disperse.
3. Ensure the fryer tank is filled with liquid oil
(or water during testing) to the “oil level”
line scribed into the rear wall of the tank.
(a) Turn on the power switch.
(b) Open the manual shut-off valve on the
incoming service line.
(c) Apply a lighted match or taper to the
pilot burner head.
(d) Press the red Pilot Light button on the
safety valve gas and hold the button in
until the pilot stays lit when the button is
released. This may take a minute or
longer.
b. Set the operating thermostat dial /
temperature controller to 104ºC, just
above that of boiling water.
c. The main burner will ignite.
d. Reset the temperature controller to
93ºC.
e. The burners should shut-off just as the
water starts to boil.
f. When satisfied that the burners and
thermostat are operating properly,
drain the vessel of water and dry
thoroughly. Refill it with shortening
as directed below.
4.3 FINAL PREPARATION:
a. When using a liquid shortening
(cooking oil), fill the fryer to the “oil
level” line scribed into the back of the
fryer vessel.
(e) If the pilot does not stay lit, depress the
red Pilot Light button and re-light it,
holding the button in longer before
releasing. It may be necessary to relight the pilot several times until the
lines are purged of any trapped air and a
constant gas flow is attained.
(f) When the pilot stays lit, release the red
Pilot Light button.
WARNING
NEVER MELT A SOLID BLOCK OF
SHORTENING BY SETTING IT WHOLE
INTO THE FRY VESSEL. THIS IS
UNSAFE, INEFFICIENT AND VERY
DANGEROUS.
13
Page 15
b. When using a solid shortening, either
melt it first, or cut into small pieces
and tightly pack it, leaving no air
spaces and being careful not to disturb
the sensing bulbs.
c. If equipped with a Melt Cycle Control,
turn the melt cycle switch “ON” to
melt the shortening. The burners will
cycle on and off until shortening has
melted.
d. If the fryer does not have a Melt Cycle
Control, turn the burners “ON” for
about ten seconds, “OFF” for a
minute, etc., until the shortening is
melted. If you see any smoke coming
from the shortening while melting this
way, shorten the “ON” cycle and
lengthen the “OFF” cycle. Smoke
shows that you are scorching the
shortening and reducing its useful life.
e. Before starting operation, turn the
operating thermostat to the probable
working temperature; wait for the
temperature to stabilize then check
with a high-quality immersion
thermometer.
5. CLEANING
5.1 GENERAL:
Any piece of equipment works better and
lasts longer when maintained properly and
kept clean. Cooking equipment is no
exception. Your Decathlon Deep Fat Fryer
should be kept clean during the working
day, and thoroughly cleaned at the end of
each day.
5.2 DAILY:
a. Remove and wash all removable parts.
b. Clean all exterior surfaces of the
cabinet. Do not use cleaners, steel
wool, or any other abrasive material on
stainless steel.
c. Filter the cooking oil and replace if
necessary. The oil should be filtered
more often than daily under heavy use.
5.3 WEEKLY
a. Completely drain the oil from the fryer
into either the filter or a steel
container. Do not use a glass or plastic
container.
WARNINGS!
DO NOT GO NEAR THE AREA
DIRECTLY OVER THE FLUE
OUTLET WHILE THE FRYER IS
OPERATING.
ALWAYS WEAR OIL-PROOF,
INSULATED GLOVES WHEN
WORKING WITH THE FRYER
FILLED WITH HOT OIL.
ALWAYS DRAIN HOT OIL INTO A
METAL CONTAINER. HOT OIL CAN
MELT PLASTIC BUCKETS AND
CRACK GLASS CONTAINERS.
CAUTION
Do not drain water into filter. Water
will damage the filter pump.
b. Clean the vessel in the following
manner:
1. Close the drain valve and refill
with either a good commercial
cleaning solution and water, or
water and strong detergent.
2. Set the operating thermostat to
104ºC (220ºF). Bring to a rolling
boil, then turn the heat down to a
simmer and let the mixture stand
until the deposits and/or carbon
spots can be readily removed with
scrub pad or scrub brush.
14
Page 16
CAUTION
Never allow water to boil down to the point that
elements are exposed. This will damage them.
3. Scrub the vessel walls, bottom and
heating tubes.
4. Drain vessel and rinse with clean
water.
5. Refill with clear water, set operating
thermostat to 104ºC (220ºF), and
boil again. Once boiling is
completed, turn operating thermostat
off, drain, rinse, and dry thoroughly.
6. Immediately refill with cooking oil
or frying compound as directed in
Section 4.3.
5.4 PERIODIC
The fryer should be checked and adjusted
periodically by qualified service personnel
as part of a regular kitchen maintenance
program.
5.5 STAINLESS STEEL CARE
All stainless steel fryer cabinet parts should
be wiped regularly with hot, soapy water
during the day and with a liquid cleanser
designed for stainless steel at the end of
each day.
CAUTION
DO NOT let water splash into the tank of hot
oil. It will splatter and can cause severe burns.
a. Do not use steel wool, abrasive cloths,
cleansers or powders.
b. Do not use a metal knife, spatula or any
other metal tool to scrape stainless
steel! Scratches are almost impossible
to remove.
c. If it is necessary to scrape the stainless
steel to remove any encrusted materials,
soak the area first to soften the deposit,
then use a wood or nylon scraper only.
15
Page 17
6. FILTRATION
Filter Pan Bottom
6.2 FILTER PREPARATION:
6.1 GENERAL:
a. These instructions are not intended to
replace the operating instructions that
came with your Dean Filter System.
They are intended to provide general
information about filtration
procedures and serve as a quick
reference guide.
b. For consistent product quality,
convenience and long-term savings,
use a high-quality liquid frying
compound.
c. The frying compound should be
filtered at least daily or even more
frequently if cooking is heavy. This
ensures the longest life possible for
the frying compound, gives better
taste to the food being prepared, and
minimizes flavors being transferred
from batch to batch.
d. When completing a filter cycle,
always close the return valve(s) at the
fryer(s) to avoid siphoning oil out of
the fryer into the filter and open the
valve at the filter to promote draining
of the return lines into the filter pan.
e. If using solid shortening, always
make sure the return lines are clear
before turning off the filter motor and
hang any flexible lines up to drain.
Solid shortening will solidify as it
cools and clog the lines.
CAUTION
a. Turn the fryer “OFF”.
b. Remove the filter pan assembly from
the cabinet.
Hold Down Ring Filter Papers (2)
Support Grid
Exploded View of a Filter Pan
Assembly
FIGURE 6-1
c. Remove the filter pan cover.
d. Remove the crumb screen (if
provided) and clean.
e. Remove the hold-down ring and
clean.
f. Examine the filter paper, if it is dark
or scuffed in appearance, discard it.
Follow procedures listed in Section
7.4 to change dirty filter paper.
When filtering, never leave the filter
unattended. oil moving through the lines
could KNOCK a flexible return hose out
of the filter pan, spraying hot oil and
causing severe burns.
g. Remove the filter support grid and
clean.
h. Remove the filter pan and clean with
hot water, then re-install. Make sure
all residual water is removed and the
filter pan is dry. Any remaining
water will cause dangerous splattering
of hot oil when filtering.
16
Page 18
i. Re-install filter support grid. Place
Filter
Pump
Arrows show
flow.
FIGURE 6-2
two sheets of filter paper on top of the
support grid. Push paper to the filter
pan bottom with the hold-down ring.
Latch the hold-down ring into place.
direction of oil
Oil
Return
j. Then reinstall the crumb catcher (if
provided) inside the filter pan. Place
the filter cover on top of filter pan and
slide the filter back inside the fryer.
k. Reconnect oil return quick disconnect
lines (if installed on the fryer).
6.3 FILTER OPERATION:
Dean Filter Systems are designed to be
used as either a portable unit or a built-in
filter as part of a fryer/filter system.
Portable means that it can be moved from
fryer to fryer.
The primary difference between filter
systems is how the filtered oil is returned
to the fryer vessel. Built-in systems have
an internally-plumbed oil return line
running from the filter’s quick disconnect
to a special port in the fryer vessel’s rear
wall where oil re-enters the fryer vessel.
Portable systems return the filtered oil by
means of a flexible oil return hose which
connects to the filter’s quick disconnect.
The operator uses a wand connected to
the end of the flexible oil return hose to
direct filtered oil into the fryer vessel
from above.
Filter operations always start with making
sure the unit is properly plugged in, then
rolling the filter to the fryer to be filtered.
The filter works directly under the fryer's
drain valve.
a. Portable Filter Operation:
Quick
Disconnect
Drain Valve
with
Extension
Portable Filtration System
2. Turn the filter switch to the “ON”
position on the filter control panel
to begin pumping oil into fryer. If
your filter unit is equipped with a
flexible hose/nozzle, ensure
nozzle is positioned to return oil
safely into the fryer vessel.
3. When oil and fryer vessel are
clean, close the drain valve. It
takes the filter approximately 5 to
7 minutes to pump all oil back
into the fryer. Run the filter pump
an additional 10-15 seconds after
bubbles appear in oil to clear oil
return lines.
4. Make sure the drain valve is fully
closed.
1. Open the drain valve by pulling
the handle out. The oil will
transfer from the fryer vessel to
the filter pan.
17
Page 19
FIGURE 6-4
Heater
Arrows show oil flow direction.
Tubes
Fryer Battery with Built-in Filter System *
Fry Vessel
Fryer Drain Valve
Handle (Red)
Pump
Filter
b. Built-in Filter Operation:
Figure 6-3 shows a simplified version
of a built-in filtration system. Arrows
show the direction of oil flow when
filtering. Use the figure as a guide for
locating key components on a fryer
battery with a built-in filtration system.
Oil Return
Line
Quick
Disconnect
FIGURE 6-3
Hose Connect
Valve
Oil Return
Handle
(Yellow)
* Note: Only major components are
shown.
1. Turn fryer “OFF”.
2. Filter the oil from one fryer at a
time. Scoop approximately 3 quarts
of oil from the fryer to be filtered
and set aside.
3. Remove the drop-in grid covering
the heater tubes from the fryer
vessel. Set aside the drop-in grid.
See Figure 6-4.
Drop-in Grid in a Fry Vessel
4. Stir the oil below the heat transfer
tubes with an “L- shaped” Teflon
brush to loosen sediments.
5. Open the fryer cabinet door.
18
Page 20
Quick Disconnect
Yellow Handle
(
in Fryer Cabinet)
Locations of Filtration System Handles
Red Handle
FIGURE 6-5
6. Open the fryer drain valve at the
fryer (either pull the red handle to
that fryer or open the valve at that
vessel) and continue to stir and
brush down the sides of the vessel
and heater tubes.
7. Open the hose connect valve (or
pull the yellow handle) at the fryer.
10. Re-install the drop-in grid into the
fryer.
11. Once the drop-in grid is covered with
shortening, turn the fryer power switch
“ON” and push the reset switch (if
applicable).
12. When the oil in the fryer starts to
bubble, open the filter cabinet door,
then lift the front of the filter pan and
allow the bubbling to continue for
approximately 10-15 seconds more. If
it is blowing bubbles, air is moving
through the lines and the lines cannot
be plugged.
13. Turn the filter switch “OFF”.
14. Close the oil return valve (or push in
the yellow handle) to the fryer and
close the fryer cabinet door.
NOTE: This completes the filtering of one
fryer. To filter additional fryers in the same
battery, repeat the process starting at step
3.b.1.
Filter Switches
Oil Return Line
Red Filter
Handle
Inside Filter Cabinet
FIGURE 6-6
8. Turn filter motor switch “ON”.
9. Push the red drain valve handle or turn
the pump motor “OFF” (as applicable).
Complete the process with the following
final steps.
15. Close the hose connect valve (or push
yellow handle) at the fryer. Then open
the oil return line by turning the red
handle at the filter. This drains the oil
return line back into the filter pan and
clears the lines.
16. Close the filter cabinet door.
NOTE: With the hose connect valve
“closed” at the fryer and the filter oil return
valve “open”, any oil left in the return lines
will drain into the filter pan and not be
trapped in the lines. These valves should be
kept in these positions when not filtering.
19
Page 21
6.4 CHANGING FILTER PAPER:
FIGURE 6-7
The top piece of filter paper should be
discarded when it becomes dark or scuffed
in appearance. Follow these procedures:
a. Before changing the paper, use the
flexible hose (with about one inch of oil
remaining in the filter pan) to flush
debris from the filter pan sides onto the
paper.
b. Return all oil to the fryer.
c. Open the hold-down ring locking
latches and lift the ring out of the filter
tank. Your unit will be equipped with
one of the types shown in figure 6-7.
f. Replace the support grid, lay a new
filter sheet on the grid, then place the
old bottom sheet on top of the new
sheet. It is essential that two sheets of
Dean filter papers are used; use of
other than OEM parts will void the
filter warranty.
g. Replace the hold-down ring and latch
into position. Sprinkle 16oz of filter
powder evenly across the surface of
the filter paper. Re-install the crumb
catcher (if so equipped). Then
replace the filter pan cover.
h. The unit is now ready for operation.
6.5 TROUBLESHOOTING: These
troubleshooting procedures help locate
the most encountered problems and will
give possible solutions/corrective action
to be taken.
Locking Latches
d. Roll both ends of the used (top) sheet of
paper in to the center, making sure no
sediment falls out. Discard the top
sheet. Temporarily remove the bottom
sheet and set aside.
e. Remove and check the support grid for
cleanliness and scrub if necessary.
Check the filter pan for cleanliness and
scrub if necessary. Also check the
drain ports at the bottom rear of the
filter pan for sediment or blockages.
To use these flowcharts, start at the top
of the diagram. Follow each step in
sequence. The answer may be “yes” or
“no”. In either case, follow the arrows
directing you through the sequence of
steps.
Portable Filters – Begin on page 21.
Built-in Filters – Begin on page 22.
WARNING!
INSPECTION, TESTING, AND
REPAIR OF GAS OR ELECTRICAL
EQUIPMENT SHOULD BE
PERFORMED BY QUALIFIED
PERSONNEL.
Installing new filter paper.
FIGURE 6-8
USE EXTREME CARE DURING
ELECTRICAL CIRCUIT TESTS. LIVE
CIRCUIT WILL BE EXPOSED.
20
Page 22
6.5.1 Filter Pump Fails to Pump Oil?
Filter
pump
fails to
pump
oil.
If filter unit has a
heater, turn heater
ON and allow to
heat for 20
minutes.
Disconnect flexible oil return
hose. Make sure it is cool before
handling. Try blowing air through
the hose.
Can you blow
air through it?
No
Submerge hose in very hot water,
keeping the water out of the hose.
Water in the hose will cause severe
splattering when ho oil is run
through the hose.
Yes
Insert flexible oil
return hose into
filter pan and turn
pump motor ON.
Does oil flow through oil
return hose?
Yes
Proceed with normal
operations.
No
Once shortening has had time
to soften, reconnect hose to
filter pump.
Insert hose nozzle
into pan holster,
and turn pump
ON.
Blockage is between bottom of the filter
pan and the flexible hose quick
disconnect. Go to Section 6.5.4.
21
Page 23
6.5.2 Built-in Filter Pump Fails to Pump Oil?
flow?
flow?
suction
?
operations.
flow?
Filter pump
fails to pump
oil.
Press the filter
reset switch.
Turn pump
motor ON.
Does oil
No
Yes
Conduct
normal filter
operations.
CAUTION
If water gets into oil lines,
the water will cause
severe splattering when
reconnected to the filter.
Turn pump motor
OFF. Reset wall
circuit breaker (if
necessary).
Yes
Turn
pump ON.
Does oil
No
Does the pump
motor provide
No
Go to page 24 and
continue
troubleshooting.
Yes
There may be
blockages in the
oil lines.
Go to page 23 and
follow procedures for
Rate of Oil Return
Slowing.
If blockage is not in
filter pan or line from
filter pan to the pump,
continue with this
flowchart procedure.
Disconnect oil
return line from the
pump to the fryer.
Conduct
normal
Yes
filter
Turn pump
motor ON.
Does oil
No
Contact your
Dean servicer.
Once shortening
has softened,
reconnect oil line
to filter.
22
Submerge oil line into hot
water (over 49°C/120°F).
Keep both ends out of the
water.
Can you blow
air through the
oil return line?
Pump motor is
clogged or faulty.
Contact your
Dean servicer.
Page 24
6.5.3 Rate of Oil Return Slowing?
Rate of oil
return to the fryer
is slowing.
Is this the
first fryer to be filtered
during this filtering
session?
Yes
Check the filter
paper in the filter
pan.
Is the filter
paper properly secured
by the hold down
ring?
Yes
Paper may be
plugged by improper
use of filter powder.
Change the filter paper.
Throw away the old top
sheet and use the old
bottom sheet as the new top
sheet.
Check the filter sump.
No
No
Sediment collects
around the suction pipe
in the filter bottom.
Paper may not be
secured by the hold down
ring. Air is being allowed
to get into the system.
Remove the filter
pan cover.
Unlatch hold-down ring and
remove the filter paper and
filter paper support grid.
Clean support grid
and set aside
temporarily.
Wipe sediments
out of the bottom
of the filter pan.
Inspect drain ports at the
bottom rear of the filter pan
and remove any sediment
or visible blockages.
Take a new sheet and
place it in the bottom
of the pan. Place the
new top sheet over it.
Secure the filter
papers by latching
the hold down ring.
Sprinkle 16oz of filter
powder evenly across the
surface of the filter paper.
23
Reassemble the filter
pan assembly. Turn
the pump motor "ON".
Has
the oil return rate
improved?
Yes
Conduct normal
filter operations.
No
Blockage may be
between the filter pan
bottom and the flex
hose valve.
Go to flowchart titled
"Blockage between
Filter Pan and Flex Hose
Valve" on page 24.
Page 25
6.5.4 Blockage between Filter Pan and Flex Hose Valve?
Blockage is
suspected between
filter pan bottom and
flex hose disconnect.
Disconnect oil line from
filter pan to pump at the
pump end.
Turn pump ON and allow it to
operate for a few seconds to ensure
it does not run backwards.
Put your finger over the
pump inlet. Is suction
present?
Yes
Pump is clear; plug is
in the bottom of the
filter pan or in the line
from the pan to pump.
Disconnect line at filter pan.
Can you blow air through line
from pump to pan?
No
Line is blocked. Remove
No
line, soften and clear
solidified shortening.
Blockage is in pump or in
the discharge line.
Yes
Reconnect line and
operate pump. If still
no oil flow, blockage
is in bottom of pan.
Remedy problem and continue
filtration process.
24
Page 26
7. FRYER TROUBLESHOOTING
INSPECTION, TESTING, AND REPAIR
7.1 GENERAL:
These troubleshooting procedures help locate
the most encountered problems and will give
possible solutions/corrective action to be taken.
b. Pilot burner ignites but will not remain lit
when gas valve manual knob is released.
ü Check that thermocouple lead is
properly screwed into pilotstat power
unit bushing on gas valve.
To use these flowcharts, start at the top of the
diagram. Follow each step in sequence. The
answer may be “yes” or “no”. In either case,
follow the arrows directing you through the
sequence of steps.
CAUTION
This appliance may have more than one power
supply connection point. Disconnect all power
cords before servicing.
WARNING!
OF GAS OR ELECTRICAL EQUIPMENT
SHOULD BE PERFORMED BY
QUALIFIED PERSONNEL.
USE EXTREME CARE DURING
ELECTRICAL CIRCUIT TESTS. LIVE
CIRCUIT WILL BE EXPOSED.
7.2 PILOT BURNER MALFUNCTIONS:
a. Pilot will not ignite; no evidence of gas at
pilot burner.
ü Remove end of thermocouple lead
from pilotstat power unit bushing and
clean with fine sandpaper or emery
cloth.
ü Pilot flame may be too high or too
low. Adjust pilot flame adjustment
screw so that pilot flame extends about
19 mm (3/4”) above the top of the
pilot burner.
ü Check all connections for cleanliness
and security.
ü Check high limit thermostat for
continuity.
c. Pilot flame of proper size, but is unstable.
Flame wavers and does not envelop the
thermocouple completely at all times.
ü Check for drafts which might be
caused by air conditioning equipment
or make-up air apparatus. Turn these
off and recheck the pilot.
7.3 MAIN BURNER MALFUNCTIONS:
ü Check that gas valve is open and gas is
present at the gas valve.
ü Check pilot burner orifice for dirt or
lint.
ü Remove pilot burner gas supply line
and check for contamination; blow out
if necessary, then reinstall.
a. Main burner will not come “ON”; no gas
present at main burner.
ü Check that the gas valve is open.
ü Check that the pilot is ignited and is
operating properly.
ü Check the high limit switch for
continuity.
25
Page 27
ü If equipped with “Thermatron” solid-
state controller, check probe for
correct operation.
ü The combination gas valve may be
defective; replace if necessary.
ü Cooking compound of inferior quality
or has been used too long. Replace
cooking compound.
ü May be a short circuit in the system.
Check wiring.
CAUTION
Do not attempt to turn the adjustment past the
stops or the controller will be damaged.
b. Main burner flames are small and appear
lazy; frying compound does not come up to
temperature quickly.
ü Check gas pressure at the pressure tap
of the gas valve. Use dial type or
standard water-type U-gauge
manometer. With burner in operation,
the pressure should be 10 mbar for
natural gas, and 27.5 mbar for
propane.
ü If not, remove the cover of pressure
regulator adjustment. Use screwdriver
to turn the adjusting screw clockwise
for increase gas pressure to burner, and
counter-clockwise to decrease
pressure. Replace cover and recheck
pressure. Reinstall pressure tap plug.
c. Signs of excessive temperature; frying
compound scorches and quickly becomes
discolored.
ü Check operating thermostat. May be
out of adjustment or calibration.
Recalibrate if necessary.
d. Fryer will not reach the temperature setting
and/or runs erratically.
ü Incorrect location of sensor probe or
defective temperature sensor.
ü Operating thermostat or “Thermatron”
controller defective.
e. Fryer oil temperature cannot be controlled;
fryer runs at high limit temperature.
ü Defective operating thermostat or
“Thermatron” probe.
ü Call Service Technician.
7.4 RECOMMENDED SPARE PARTS:
High Temperature
Limit Control
Gas Safety Control
Valve
Thermocouple 1149
Temperature Sensor
Probe
A more comprehensive parts listing can be
found in Chapter 9.
14-0816 (for D50G)
18-0109 (for D60G)
2687
807-2091
ü Check gas pressure as outlined above.
26
Page 28
8. WIRE DIAGRAM FOR D50G OR D60G WITH THERMATRON
(CE UNITS ONLY)
24 VAC
WHT
ORG
WHT
VAC
230
VAC
24
BLU
REDYEL
YEL
RED
P/N 2025
BLK
WHT
BLU
ORG
YEL
BLU
P/N 2386
BLK
Safety Switch
P/N 1602
Power Switch
Fuse
Filter Reset
Switch
Optional Boil Out
BLU
Drain Valve
YEL
2 Amp
BLK
GRN
WHT
Power Supply
230VAC
Temperature
Sensor
WHT
BLK
Connector
Amp
WHT
BLK
PUR
YEL
ORG
WHT
RED
If any wiring is replaced, it must
be of the same type and rating.
BLK
Temperature
Controller
PC Board
P/N 2442
Solid State
24 VAC
2 Pin
ORG
YEL
PUR
Resistor
48 Ohm
Connector
Molex
ORG
BRN
ORG#1
Connector
9 Pin
P/N 2336
POT
PUR
BLK
BLU
YEL
RED
RED
BLU#4
YEL
GRN
GRND
4 Pin
ORG
YEL
PUR
PUR
BLK
BLU
YEL
RED
RED
BRN
WHT
GRN
Molex
ORG
BRN
BLU#4
BRN
BLU#4
RED
YEL
YEL
24 VAC
BLU#4
COIL
ORG
PUR
BLK
BLU
YEL
RED
BLU#4
ORG#1
COIL
REDRED
BLU
Thermocouple
P/N 2654
Solder Connection
Piezo Ignitor Assy
P/N 810-1001
P/N 2687
Hi-Limit
P/N 2650-1
Assembly
ECO Connector
threaded to valve
Valve adaptor
G31Propane
P/N 2652
24VAC 50HZ
G20, G25 Nat Gas
P/N 807-2091
RED
Gas Valve
YEL
27
Page 29
9. DECATHLON PARTS LIST
16
17
18
23
19
27
28
13
12
14
25
24
20
21
26
15
35
34
10
29
1
22
8
36
A
11
9
7
30
6
2
5
31
4
32
DETAIL A
33
3
28
Page 30
Item Part Description D-50 D-60
1 Transformer, Dual Voltage 807-1997 N/A
2 Door Assembly (without lining) 36004-1 60005-1
2A Door Panel, Stainless 36-0014-1 60-0049
2B Handle, Chrome 1039-2 1039
2C Magnetic Door Catch 1503 1503
2D Door Pin 12-0097 12-0097
3 Caster with Brake 1942 1942
4 Leg 1731-2 1731-2
5 Caster without Brake 1943 1943
6 Leg Support Assembly 12085 12085
7 Lower Hinge Bracket (Door) 24-0350 N/A
8 Power Switch 2025 2025
9 Front and Rear Channel Assembly 36-0012 60-0007-1
10 Side Panel, Stainless, LH 50-0041-1 60-0021-1
10A Side Panel, Stainless, RH 50-0041-2 60-0021-2
11 Filter Reset Switch 2029 2029
12 Spacer, Spring Sensor 11-0210 11-0210
13 Sensor Clamp 07-0052 07-0052
14 Spring, High Limit 14-0882 14-0882
15 Orifice, 1.90mm (#49) 14-0067-49 14-0067-49
16 Rear Panel (one piece) 36-0026-2 N/A
16A Upper Structural Back N/A 60-0050
16B Lower Structural Back N/A 18-0023-1
17 Flue Assembly 12157 18065
18 Burner, Left-hand 14-0001-1 14-0001-1
19 Burner, Center 14-0001-2 14-0001-2
20 Burner, Right-hand 14-0001-3 14-0001-3
21 Burner Heat Shield 14-0590 18-0097
22A Pilot Burner, Nat Gas 2146 2146
22B Pilot Burner, Propane 2147 2147
23 Drain Valve, 1-1/4 Full Port 2066 2066
24 Diffuser Assembly 14778 18063-1
25 Fry Vessel, Stainless Steel 14902-2 18064-4
26A Thermocouple 1149 1149
26B Igniter, Piezo Mark 21 810-1001 810-1001
27 Basket Hanger 36-0026-2 18-0067
28 Fry Basket, Twin, D/SM-60 2609 2609
28A Fry Basket, Full 2611 2611
29 Canopy 50-0006-1 60-0006-1
30 Knob, GO Control 1543 1543
30A Face Plate, Thermatron 18-0133 18-0133
30B Mounting Plate, Thermatron 14-0846 14-0846
31 High Limit with Manual Reset 2687 2687
32A Fuse Holder 1130 1130
32B Fuse, 2A Slow Blow 1131 1131
29
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Item Part Description D-50 D-60
33 P.C. Board, Thermatron 2442 2442
34A Gas Valve, Nat Gas, 24V 807-2091 807-2091
34B Gas Valve, Propane, 24V 2652 2652
35
36
N/S Power Cord Assembly 1021 1021
N/S Grid Assembly 14-0179 18012SC
N/S Cleanout Rod 14-0193 14-0193
Gas Manifold Assembly 14130
Control Panel 50-0005-2
18131
50-0005-2
Controls and Electrical Components
Part Description Part Number Notes:
Fuse, 2 Amp 1131
Fuse Holder 1130
Power Switch 2025
Filter Circuit Switch 2029 Optional - Used with SCF Filter
Drain Valve Safety Switch 1602
Dual Voltage Transformer
230V/24V AC
Solid State Relay 1932
Thermatron Controller:
GO Pot 2336
Knob, Thermatron Controller 1543
Boil-Out Relay 2386 Optional
Temperature Sensor Assembly 14707
2-Pin Connector 2228 For Temp Probe Assy
4-Pin Molex Connector (Male) 1330 For Pot Assy
4-Pin Molex Connector (Female) 1329 For Pot Assy
9-Pin Molex Connector (Male) 1328 For Thermatron Assy
9-Pin Molex Connector (Female) 1306 For Thermatron Assy
6-Pin Molex Connector (Male) 1327 For Boil-Out Circuit
6-Pin Molex Connector (Female) 1305 For Boil-Out Circuit
PC Board (Thermatron 24V) (CE) 2442
Gas Valves:
Gas Valve, Nat Gas, 24V 807-2091
Gas Valve, Propane, 24V 2652
ECO Connector 2650-1
Hi-Limit Thermostat 2687
Thermocouple 2654
Piezo Ignitor Assembly 810-1001
Pilot Burner Assy, Nat Gas 2146
Pilot Burner Assy, Propane 2147
Trail Pilot Assy, Nat Gas 18344 D60G only
Trail Pilot Assy. Propane 18344-2 D60G only
807-1999
Equipped with either the
Thermocouple or the Piezo
Ignitor
30
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Dean, 8700 Line Avenue, Shreveport, Louisiana 71135
TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
Price: $6.00
819-5706 06-99
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