DEAN 100UFF Installation Manual

Page 1
Super Cascade Filtration Systems
Installation & Operation Manual
Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Price: $6.00
819-5658
10-98
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Installation, maintenance, and repairs should be performed by your Dean Factory
Authorized Service Agency.
CAUTION
INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO
BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE
OBTAINED BY CONTACTING THE LOCAL GAS COMPANY OR GAS SUPPLIER.
CAUTION
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITYOF THIS OR ANY OTHER
GAS APPLIANCE.
WARNING!
SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT
DEPENDS ON ITS PROPER INSTALLATION.
INSTALLATION MUST CONFORM TO LOCAL CODES, OR IN THE ABSENCE OF
LOCAL CODES, WITH THE NATIONAL ELECTRIC CODE, NFPA 70-1984
(OR LATEST EDITIONS).
WARNING!
ELECTRICAL GROUNDING INSTRUCTIONS
THIS FILTER IS EQUIPPED WITH A THREE-PRONG, GROUNDED PLUG FOR
YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED
DIRECTLY INTO A PROPERLY GROUNDED, THREE-HOLE RECEPTACLE. DO
NOT CUT OFF, REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG
ON THIS PLUG.
CAUTION
DO NOT FILTER MORE THAN ONE FRY TANK AT A TIME.
HOT FLUID – DO NOT FILL BEYOND MAXIMUM FILL LINE
LOCATED ON THE OIL CONTAINER.
COVER PHOTO
D60G Fryer with a 75SCF Super Cascade Filter
model installed.
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SUPER CASCADE
FILTRATION SYSTEMS
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
PAGE
1. PARTS ORDERING AND SERVICE INFORMATION 2
2. IMPORTANT INFORMATION 3
3. INSTALLATION 4
4. DAILY OPERATION 6
5. CLEANING AND MAINTENANCE 10
6. TROUBLESHOOTING 11
7. PARTS GUIDE 15
1. PARTS ORDERING AND SERVICE INFORMATION
1.1 ORDERING PARTS:
Customers may order parts directly from their local Authorized Parts Distributor. For this address and phone number, contact your Maintenance & Repair Center or call the factory. The factory address and phone number are on the cover of this manual.
To speed up your order, the following information is required:
Model Number Type Serial Number With/Without Heater Optional Equipment Item Part Number Quantity Needed
1.2 SERVICE INFORMATION:
Call the “800” number on the cover of this manual for the location of your nearest Maintenance & Repair Center or contact the factory direct. Always give the model and serial numbers of your filter and fryer.
To assist you more efficiently, the following information will be needed:
Model Number Type Serial Number With/Without Heater Optional Equipment
Nature of Problem Any other information which may be helpful in solving your service problem
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2. IMPORTANT INFORMATION
CLEANING OF THE FILTER.
2.1 GENERAL: The Super Cascade Oil
Filters are units that fit inside the Dean Industries’ Super Marathon, Decathlon, 18UE, and Flatbottom fryers.
The used oil drains by gravity from the fryer into the filter pan and then is pumped back to the fryer vessel.
Filtering is accomplished through two sheets of replaceable filter paper assisted by a micro pre-coat filter powder or by means of a Magnum Filter Leaf Assembly.
CAUTION
THE ON-SITE SUPERVISOR IS RESPONSIBLE FOR ENSURING THAT OPERATORS ARE MADE AWARE OF THE INHERENT DANGERS OF OPERATING A HOT OIL FILTER SYSTEM, PARTICULARLY ASPECTS OF OIL FILTRATION, DRAINING, AND
2.2 OPERATING CONTROLS: An
“ON/OFF” switch is mounted on the fryer. If equipped with an optional in-line heater, a three (3) position switch (HEAT/OFF/PUMP) is mounted on the fryer in lieu of the “ON/OFF” switch. This optional heater probe is offered with the 2424-SCF System.
2.3 SAFETY FEATURES: A 5-amp
(230V) or a 7-amp (115V) circuit breaker switches the power OFF if an overload occurs.
factory about a unit or ordering special parts.
2.5 PRE-INSTALLATION:
a. GENERAL: These filters, when used
in combination with a fryer, require no additional space for filter storage.
b. STANDARDS: Installation must be
in accordance with all applicable state and local codes.
c. ELECTRICAL CONNECTIONS:
The filter may or may not be equipped with an in-line heater. This filter circuit is provided with an independent electrical supply connection on the fryer system.
2.6 UNPACKING THE FILTER:
Loose parts include starter kit and accessories that may have been ordered. These are packaged inside the filter tank. The tank top is strapped to the shipping frame. Do not discard or misplace these, as they will be needed.
After unpacking, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory, the responsibility of shipping damage is between the carrier and the dealer or end­user.
NOTE: IF CIRCUIT BREAKER IS TRIGGERED, DEPRESS THE RESET BUTTON TO ACTIVATE THE CIRCUIT AFTER THE FAILURE HAS BEEN DETECTED AND FIXED.
2.4 RATING PLATE: Information on
this plate includes the model and serial numbers as well as electrical requirements. This data is essential when contacting the
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3. INSTALLATION:
3.1 GENERAL: On initial installation and
before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly.
1
4
2
WARNING!
DO NOT RUN WATER THROUGH THE FILTERING SYSTEM. THE FILTER PUMP IS NOT DESIGNED TO HANDLE WATER. THIS WILL VOID THE WARRANTY FOR THAT SYSTEM, DAMAGE THE PUMP AND CAUSE ACCIDENTS IF WATER MIXES WITH HOT OIL.
3.2 ASSEMBLYING THE FILTER:
The Super Cascade Filter is available in two configurations. The configurations differ in the filtering medium used. The first configuration uses filter paper and a hold­down ring to secure that paper. The second configuration, found on certain 2424SCFs only, uses a Magnum Filter Leaf Kit instead of filter paper as a filtering medium.
Filter Paper Configuration:
a. Figure 3-1 shows the proper assembly of
these parts:
1. Filter Pan Cover
2. Crumb Catcher Screen
3. Filter Paper (2 sheets)
4. Hold-Down Ring
5. Protective Screen/Support Grid
6. Filter Pan Assembly
3
5
6
Figure 3-1
b. First place the support grid in the bottom
of filter pan.
c. Put two filter paper sheets on top of the
support grid. Be sure the paper covers the whole filter pan bottom.
d. Position the hold-down ring on top of the
filter papers and latch the hold-down ring and filter papers securely against the filter pan bottom. When positioning the hold­down ring, do it evenly around the filter pan and papers to create a good seal around the support grid which prevents any air from getting into the system.
e. Sprinkle 16 ounces of filter powder on the
top filter sheet. Ensure that the powder covers the filter paper evenly.
f. Place the crumb catcher screen in the
filter pan. Allow the crumb catcher to rest on the top edges of the hold-down ring.
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Installing crumb catcher screen.
Location of Quick Disconnects
Figure 3-2
g. Place filter pan cover onto the filter pan
assembly.
h. Roll the filter into position, either inside
the fryer for built-in operations, or position the filter underneath the fryer drain valve for portable operations.
i. Prior to connecting the oil return lines,
ensure the filter switch is “OFF”.
f. Connect the oil return line connector to
the fryer’s oil return line quick disconnect coupling.
3.3 INSTALLING THE FILTER IN
THE FRYER:
a. Slide the filter inside the fryer cabinet. b. Connect the filter’s oil return line (male
quick disconnect) into the quick disconnect (female) in the fryer’s return line. See figure 3-3.
j. Then connect the oil return line to the
fryer’s oil return line quick disconnect coupling.
Magnum Filter Leaf Kit:
a. Place the Magnum Filter Leaf in the
bottom of filter pan. Ensure oil intake pipe is aligned properly with the opening on the filter pan lid.
b. Sprinkle Magnasol powder into oil in the
fry vessel. Do not sprinkle Magnasol powder in the filter unit as this will clog the oil intake in the filter pan bottom.
c. Place filter pan cover onto the filter pan
assembly.
d. Roll the filter into position inside the
fryer.
Figure 3-3
e. Before connecting the oil return lines,
ensure the filter switch is “OFF” and the power cord is disconnected from the power source.
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6
4. DAILY OPERATIONS:
Pump/Heater
Valve Handle
Removing filter unit from fryer.
Figure 4-2
Switch
Oil Return Valve
Oil Return
Polishing
Assembly
Filter Pan
Super Cascade Installed in a 2424E Fryer System
4.1 GENERAL:
The Super Cascade Filter is designed to operate primarily as a built-in filter unit. Operations always start by ensuring the unit is properly plugged in, then rolling the filter to the fryer to be filtered. The filter will work directly under the fryers’ drain valves. Figure 4-1 shows the general layout of an installed Super Cascade Filter System with major components identified in bold typeface. Other components, primarily fryer components, are in standard typeface.
Drain Valve
Pump/Motor
Legend
Major Components
Other Components
Figure 4-1
c. Gloves: Used to expedite filtering and
prevent burns from splashing oil.
4.3 FILTER PREPARATION:
a. Pull the filter unit from the fryer.
Remove the filter pan cover and crumb screen.
4.2 FILTERING TOOLS:
These tools are not required, but are recommended to make the filtering task easier.
a. Measuring Cup: Used to measure
sixteen (16) ounces by volume of filter powder.
b. One-gallon aluminum pitcher or
bucket: For dumping oil into fryer to flush out debris.
b. Visually inspect the filter paper. Scrape
debris off the filter paper. If the filter paper appears scuffed or darkened, replace the filter paper per instructions found in Section 4.4 of this manual.
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c. Sprinkle 16 ounces of filter powder on
Figure 4-3
Protection
Nipple Assembly
Figure 4-5
Filter Paper
Hold-Down
Crumb Catcher
Figure 4-4
the top filter sheet. Ensure the top filter paper sheet is covered evenly.
Re-installing the crumb catcher.
d. Re-install the crumb catcher. Allow the
crumb catcher to rest on top of the hold­down ring.
Ring
c. Roll both ends of the used (top) sheet
of paper into the center, making sure no sediment falls out and discard.
d. Remove and check the protection
screen for cleanliness and scrub if necessary. Ensure there is no build-up of shortening around the nipple assembly.
Screen
Filter assembly prior to re-installing cover.
e. Place filter pan cover on top of the filter
pan and slide the Super Cascade Filter back into the fryer.
4.4 CHANGING FILTER PAPER:
The filter paper should be discarded when it becomes dark or scuffed in appearance. Follow this procedure:
a. Remove filter cover and crumb catcher
screen.
b. Open the locking clips of the hold-
down ring and lift the ring out of the filter tank.
e. Check the filter pan for cleanliness and
scrub if necessary; check the drain ports at the bottom rear of the filter pan also.
f. Replace the bottom protection screen
and place a new sheet of filter paper on top.
g. Replace the hold-down ring and
secure.
h. Replace crumb catcher and cover. i. Go to Section 4-6, Operation, and
continue.
4.5 MAGNUM FILTER LEAF KIT:
On certain models of the 2424SCF, a Magnum Filter Leaf kit may have been installed in lieu of using filter paper and the hold-down ring assembly. Install this kit following the manufacturer’s instructions.
a. Once the filter leaf kit has been
installed, replace the filter lid assembly.
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b. Slide the filter unit under the fryers to
Figure 4-7
Quick
Disconnect
Drain
Valve
Splash
Guard
Figure 4-6
be filtered. Ensure fry vessel drains are aligned with the openings in the filter lid assembly.
c. Sprinkle Magnasol Powder into the
fry vessel and stir the oil. Do not sprinkle this powder in the filter pan.
d. Go to Section 4-6, Operation, and
continue.
WARNING!
THE OIL TEMPERATURE OF THE FRYER TO BE FILTERED SHOULD BE AROUND 350°F (175°C). ENSURE HOSES ARE CONNECTED PROPERLY AND DRAIN HANDLES ARE IN PROPER POSITIONS PRIOR TO OPERATING ANY SWITCHES OR VALVES. FAILURE TO DO THIS CAN RESULT IN SEVERE BURNS.
WARNING!
DO NOT RUN WATER THROUGH THE FILTERING SYSTEM. THE FILTER PUMP IS NOT DESIGNED TO HANDLE WATER. THIS WILL VOID THE WARRANTY FOR THAT SYSTEM, DAMAGE THE PUMP AND CAUSE ACCIDENTS IF WATER
4.6 OPERATION:
Figure 4-1 shows a Super Cascade Filter installed and ready for operation. When filtering, follow these steps:
a. Disconnect filter from fryer. Follow
the appropriate Sections 4.3 and 4.4, or Section 4.5 to prepare your filter for operation.
b. Then connect the filter return line
connector into the quick disconnect in the fryer return line.
CAUTION
BEFORE TURNING FILTER SWITCH “ON” OR TO HEATER POSITION, ENSURE QUICK DISCONNECTS ARE CONNECTED PROPERLY OR SERIOUS INJURY MAY OCCUR.
c. Next turn the fryer main power switch
to the “OFF” position.
Fryer Power SwitchFilter Power Switch
d. 2424SCF (Only): If equipped with a
optional heater, before filtering, turn the filter switch to the heater “HTR” position for a few minutes in order to melt the solid shortening in the pump
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lines. Then turn the power switch on the fryer to the “OFF” position.
e. Open the fryer door and be sure that
the filter is in the proper position under the fryer drain valve.
f. To open the drain valve, pull the
handle out and allow all the oil in the fryer to drain into the filter pan.
g. Turn filter switch “ON” to begin
pumping clean oil into the fryer. Allow the oil to flow for a few seconds to wash out sediment on the bottom of the cooking vessel before closing the drain valve.
h. Push on the drain valve handle to
close. It takes approximately 5 to 7 minutes for the filter to pump all the oil back into the fryer.
i. Turn filter switch on the fryer to the
“OFF” position after all the oil has been pumped back into the fryer. Allow the pump to run for 10 – 13 seconds after air bubbles appear in the fryer vessel before shutting off to clear shortening/oil from the return lines.
WARNINGS!
DO NOT LEAVE A FILTER MACHINE UNATTENDED DURING OPERATION. THE ACTION OF THE OIL MOVING THROUGH THE LINES COULD CAUSE A FLEXIBLE RETURN HOSE TO POP LOOSE AND LEAK HOT OIL.
AVOID SERIOUS SPILLING OF HOT OIL ONTO THE FLOOR. DRAIN ONLY THE AMOUNT OF OIL INDICATED ON THE FILTER PAN.
CAUTION
OPERATING THE BURNERS WITHOUT OIL IN THE FRYER VESSEL WILL CAUSE DAMAGE TO THE FRYER AND VOID THE WARRANTY.
NOTE: AFTER FILTERING IT MAY BE NECESSARY TO SCRAPE OFF ALL OF THE DEBRIS ACCUMULATED ON TOP OF THE FILTER PAPER AND DISCARD.
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5. CLEANING & MAINTENACE
5.1 GENERAL:
Cleaning operations fall into three general categories:
a. The continuing habit of clean-up every
time the filter unit is used;
b. The daily clean-up at the close of each
business day;
c. And, a more thorough weekly cleaning.
5.2 EACH FILTER USE:
Every time your Super Cascade Filter System is used:
a. Wash down the sides of the filter pan
with hot oil.
b. Scrape and possibly change the top
sheet of filter paper. Always scrape sediment and debris from the paper when the system is warm; this prolongs the life of the paper.
c. Wipe up any oil which may have
splashed or spilled.
d. Wipe all exterior surfaces of the filter
unit.
5.3 DAILY-CLOSE OF BUSINESS:
One of the last orders of business at the close of a working day should be to filter the oil in all fryers. When the last fryer is finished, follow these steps:
a. Run the filter pump for an additional
10 – 15 seconds after air bubbles start coming from the oil return line. This should clear the filter lines of any remaining oil or shortening.
b. Remove the filter unit from the fryer.
Scrape the top piece of filter paper. Replace filter paper if it is scuffed or dark.
c. Remove the filter pan cover, the
crumb catcher, and hold-down ring assembly; then take out the paper and protection screen.
d. Wash all of removed items with soapy
water.
e. Clean the filter pan with a dry towel. f. Be sure that all items have been dried
thoroughly before reassembling.
5.4 WEEKLY:
Follow the same procedure as for “DAILY”, with these additional steps:
a. Check the connections of the inlet
lines. Tighten if the inlet lines become loose or start to leak oil.
b. Wash the filter pan with hot, soapy
water and a brush. Dry and reassemble with new filter paper.
c. Clean thoroughly under, around, and
behind the fryers and filtering area.
d. Avoid getting water inside the
motor/pump housing when washing the filter pan.
WARNING!
DO NOT RUN WATER THROUGH THE FILTERING SYSTEM AS PART OF THE CLEANING PROCESS. THE FILTER PUMP IS NOT DESIGNED TO HANDLE WATER. THIS WILL VOID THE WARRANTY FOR THAT SYSTEM, HASTEN PUMP FAILURE AND CAUSE ACCIDENTS IF WATER MIXES WITH HOT OIL.
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6. TROUBLESHOOTING GUIDE
6.1 OPERATING PROBLEMS:
Plugged lines and plugged filter paper account for over 90% of malfunctions. The troubleshooting flowcharts found later in this chapter can provide a step-by-step guide to correct these and other common malfunctions.
a. PLUGGED LINES:
1. If you are using solid shortening and
the filter is operated improperly, the motor may shut off before the hot oil is completely pumped back into the fryer and solidification of the oil in the lines could occur as the oil cools.
b. PLUGGED PAPER: Improper use of the
filter pre-coat powder will cause a slow oil flow return rate. The filter paper should at least be scraped (if not discarded) after filtering a particularly dirty fryer. First indication of paper plugging is a surging, jerking movement of the hose. To correct, check the instructions for the right use of powders and scrape the filter paper more frequently. Also review procedures found in Chapter 6, Troubleshooting Guide.
6.2 TROUBLESHOOTING GUIDES:
These troubleshooting procedures help locate the most encountered problems and will give possible solutions/corrective action to be taken.
2. Oil drains from the fryer vessel into the
filter pan, then it is drawn through the filter paper, exits the pan through the ports on the filter pan bottom, then flows through a rigid tube to the filter pump. From the pump, oil returns to the fryer through the flexible oil return hose or the internally-plumbed oil return line in the fryer.
3. A solid shortening plug can exist
anywhere in this path; locate the plug using the procedures found in Chapter 6, Troubleshooting Guide.
4. To guard against plugged lines when
using solid shortening, follow these guidelines:
a. Also, at the end of the filtering
cycle, let the filter flow bubbles into the fryer through the flexible hose for about ten seconds. If it is blowing bubbles, air is moving through the lines and they cannot be plugged.
b. When filtering is completed,
always disconnect the flexible line and hang it up to drain.
To use these flowcharts, start at the top of the diagram. Follow each step in sequence.
If the answer to a question is “yes”, proceed downward to the next step.
If the answer is “no”, follow the arrow to the right and follow the next step. Arrows direct the troubleshooter through the sequence.
DANGER!
USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS. LIVE CIRCUIT WILL BE EXPOSED.
WARNING!
INSPECTION, TESTING, AND REPAIR OF GAS OR ELECTRICAL EQUIPMENT SHOULD BE PERFORMED BY QUALIFIED PERSONNEL.
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6.3 FILTER PUMP FAILS TO PUMP OIL?
Filter Pump
fails to pump
oil.
Is this a
2424SCF Fryer/Filter
System?
Yes
Is a Dean Heater
Retrofit Kit #44760-1SK
installed?
Yes
Turn heater "ON" and run heater for
15 minutes.
Then insert flexible oil return hose into the filter pan holster. Turn pump
motor "ON".
No
Disconnect flexible oil
return hose. Make sure it
No
is cool before handling.
Try blowing air through it.
Can you blow
air through it?
Yes
No
Submerge hose into hot water (over
120 degrees F). Keep both ends
out of the water. If water gets into
the hose, the water will cause
severe splattering when hose is
reconnected to the filter.
Once shortening has
softened, reconnect the
flexible oil return hose
to the filter.
Does oil flow?
Yes
Conduct normal
filter operations.
No
Insert flexible oil return hose into the filter pan
holster. Turn pump
motor "ON".
Yes No
Does oil flow?
Blockage is between
the bottom of the filter
pan and the flex hose
valve. Go to page 14.
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6.4 RATE OF OIL RETURN TO FRYER SLOWS?
Rate of oil
return to the fryer
is slowing.
Is this the
first fryer to be filtered
during this filtering
session?
Yes
Check the filter
paper in the filter
pan.
Is the filter
paper properly secured
by the hold down
ring?
Yes
Paper may be
plugged by improper
use of precoat/slurry.
Change the filter paper.
Throw away the old top
sheet and use the old
bottom sheet as the new top
sheet.
Check the filter sump.
No
No
Sediment collects
around the suction pipe
in the filter bottom.
Paper may not be
secured by the hold down
ring. Air is being allowed
to get into the system.
Remove the filter
pan cover.
Unlatch hold-down ring and
remove the filter paper and
filter paper support grid.
Clean support grid
and set aside
temporarily.
Wipe sediments
out of the bottom
of the filter pan.
Inspect drain ports at the
bottom rear of the filter pan
and remove any sediment
or visible blockages.
Take a new sheet and
place it in the bottom of the pan. Place the new top sheet over it.
Secure the filter
papers by latching
the hold down ring.
Pour slurry over new filter
papers.
13
Reassemble the filter
pan assembly. Turn
the pump motor "ON".
Has
the oil return rate
improved?
Yes
Conduct normal
filter operations.
Blockage may be
No
between the filter pan
bottom and the flex
hose valve.
Go to flowchart titled
"Blockage between
Filter Pan and Flex Hose
Valve" on page 14.
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6.5 BLOCKAGE BETWEEN FILTER PAN AND FLEX HOSE VALVE?
Blockage has been
determined to be between
the filter pan bottom and
the flex hose valve.
Is this a
2424SCF Fryer/Filter
System?
Yes
Turn the heater
"ON".
Reconnect the
power cord to the
proper outlet.
Disconnect oil line from
No
the filter pan to the
pump at the pump end.
working properly.
Turn the heater
"OFF".
The heater is
Yes
Does the
suction line feel
warm?
No
Put finger over the inlet connection to
the pump.
Turn the pump
"ON".
Check filter circuit
breaker. Push the
circuit breaker reset
button.
No
Does
the pump motor
run?
Yes
Turn the heater
switch "OFF".
No
Is the power
cord connected to
the outlet?
Yes
Heater is faulty.
Contact your local Factory Authorized
Service Center!
14
Pump is clear of
any blockages.
Go to page 11 and
continue following
the flowchart.
Yes
Pump motor is
clogged or faulty.
Contact your local
Factory Authorized
Service Center.
Do you feel
suction?
No
Page 16
7. PARTS GUIDE FOR THE SUPER CASCADE FILTER SYSTEM
Used with all
SCFs except 2424-SCF w/Magnum Filter Leaf
Exploded Diagram of a Super Cascade Filter
Figure 7-1
Use the above drawing, Exploded Diagram of a Super Cascade Filter, to identify parts found on your Super Cascade Filter System. Item numbers listed in the parts lists correspond to items numbered in the above drawing. Not every part is listed or shown on the drawing or in the parts lists. Some Super Cascade Filter configurations may not use all of the parts shown in the drawing. Both filter medium configurations are shown above – Filter Paper and Magnum Filter Leaf assemblies. The Magnum Filter Leaf system is used in certain models of the 2424-SCF only. All other Super Cascade Filter systems use filter paper as a filtering medium. A parts list for the Heater Retrofit Kit # 44760-1SK is included at the end of this chapter. An exploded drawing and associated parts list for the Magnum Filter Leaf Kit is provided on page 18. Both the 44760-1SK and the 2668 are options used with the 2424-SCF only.
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Super Cascade Filter Assembly, 2424-SCF, #5540
9
Item No. Description Part Number
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Filter Pan Caddy Assembly, 2424SCF 55408 Filter Pan with Fittings, 2424SCF 55407 Hold Down Ring Assembly (LJS) 55378 Quick Disconnect, Male, 1/2" 1644 Elbow, Street, 1/2"x90° 1687 Oil Return Handle Assembly 44681 Elbow, Black Iron, 1/2"x90° 1013 Hose Assembly, Pump Line (LJS) 44764 Quick Disconnect, Female, 1/2" 1645 Snap Ring 1969 Nipple, 1/2"x7-1/4"TBE 1062 Pump/Motor Combo, 8D, 120V 1742 Grid & Channel Assembly - Jumbo 55121 Filter Paper, 16 3/8"x24 3/8" 1054 Lid Assembly, 2424SCF 55410 Nipple, 1/2"x8, Black 1056 Plug, Pipe, 3/8-18 NPT SQ HD 1674 Tee, 1/2"x3/8"x1/2", Black 1765 Nipple, 1/2"x2, Black 1060 Caster, 2" Filter Pan 1003 Bolt, 1/4-20x1/2 HX HD ZP GR5 1004 Nut, Nylock, 1/4-20 1005 Hose Assembly w/Fittings 44764
Super Cascade Filter Assembly # 55395
Item No. Description Part Number
Not Shown Filter, Crumb Basket Ass embly 44790 Not Shown SCF L Drain Extension, 1.25"x8.75" 44-1110 Not Shown Drain Extens io n (1.5"x9.75') SCF 44-1111
1 2 3 4 5 6 7 8
9 10 11 12 13 15 16 19 20 21 22 23
Filter Pan Caddy Assembly, 100# (94) 55389 Filter Pan Assembly with Fittings 55386 Hold Down Ring Assembly 55372 Quick Disconnect, Male, 1/2" 1644 Elbow, Street, 1/2"x90°, Chrome Plated 1687SC Oil Return Handle Assembly 44681 Elbow, 1/2"x90°, Black, Chrome Plated 1011SC Filter Hose Assembly 44790 Quick Disconnect, Female, 1/2" 1645 Snap Ring 1969 Nipple, Black, 1/2"x 5 TBE, Chrome Plated 1047SC Pump/Motor Combo, 5D 1726 Screen Assembly 55370 Lid Assembly for 100# Super Cascade Filter 55387 Nipple, 1/2x5, Black 1074 Nipple, 1/2"x2-1/2", Black 2009 Caster, 2" Filter Pan 1003 Bolt, 1/4-20x1/2" HX HD ZP GR5 1004 Nut, Nylock 1/2-20 1005 Hose Assembly w/Fittings 55304
Page 18
Super Cascade Filter Assembly, 85-SCF, #55440
y
Item No. Description Part Number
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Filter Pan Caddy Assembly, 2424SCF 55408 Filter Pan with Fittings, 2424SCF 55407 Hold Down Ring Assembly (LJS) 55378 Quick Disconnect, Male, Vz 1644 Elbow, Street, 90°, 1/2", Chrome Plated 1687SC Oil Return Handle Assembly 44681 Elbow, Black Iron, 1/2"x90° 1011 Hose Assembly, Pump Line (LJS) 44764 Quick Disconnect, Female, 1/2" 1645 Snap Ring 1969 Nipple, 1/2"x7-1/4"TBE 1062 Pump/Motor Combo, 5D, 120V 1726 Grid & Channel Assembly - Jumbo 55121 Filter Paper, 16 3/8"x24 3/8" 1054 Lid Assembly, 2424SCF 55410 Nipple, 1/2"x8, Black 1056 Plug, Pipe, 3/8-18 NPT SQ HD 1674 Tee, 1/2"x3/8"x1/2", Black 1765 Nipple, 1/2"x2, Black 1060 Caster, 2" Filter Pan 1003 Bolt, 1/4-20x1/2 HX HD ZP GR5 1004 Nut, Nylock, 1/4-20 1005 Hose Assembly w/Fittings 44764
Super Cascade Filter Assembly, 18UE-SCF, #55455
Item No.
Not Shown Filter, Crumb Basket Assembl
1 2 3 4 5
6 7 7 8
9 11 13 14 15 16 19 20 21 22 23
Description
Filter Pan Caddy Assembly, 100# (94) 55389 Filter Pan Assembly, 18UE-SCF 55454 Hold Down Ring Assembly 55372 Quick Disconnect, Male, 1/2" 1644 Elbow, Street, 1/2"x90°, Chrome Plated 1687SC Oil Return Handle Assembly 44681 Elbow, Black Iron, 1/2"x90° 1011 Elbow, 1/2"x90°, Black, Chrome Plated 1011SC Filter Hose Assembly 55388 Quick Disconnect, Female, 1/2" 1645 Nipple, Black, 1/2"x5 TBE, Chrome Plated 1047SC Pan Bottom Protective Screen Assembly 55370 Filter Paper, 16 3/8"x 24 3/8" 1054 Lid Filter Pan Assembly, 18UESCF 55449 Nipple, 1/2x5, Black 1074 Nipple, 1/2"x2-1/2", Black 2009 Caster, 2" Filter Pan 1003 Bolt, 1/4-20x1/2" HX HD ZP GR5 1004 Nut, Nylock 1/2-20 1005 Hose Assembly w/Fittings (20.625") 55304
Part Number
44790
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Magnum Filter Leaf Assembly, 2424-SCF(use Figure 7-2)
Figure 7-2
Item No. Description Part Number
1 Plug ½” CRS RD Bar x 4-7/8” 55-0608 2 Coupling ½” NPT Hex 2667 3 Pipe Plug ½” NPT Allen Head 2583 4 Magnum Filter Leaf Kit w/Compression Cap (Large)
(includes screens, seal frames, grid, and compression cap) 5 Nipple 3/8” x 10-3/8” S.STL (10-3/8”) 2664SS 6 Coupler Nipple 3/8” NPT 1414 7 8 Nipple 3/8” x 5-1/2” S.STL 2164SS 9
10 Coupler Assembly, 3/8” NPT 55016 11 Coupler Nipple 3/8” NPT 1414 12 Nipple 3/8” x Close S.STL (1.0”) 1014SS 13 Hose Assembly (LJS Pump) (8.5”) 44764 14 15 Lid Assembly for 100# 55410
Elbow, Street 3/8” x 90° S.STL
Elbow, Street 3/8” x 90° S.STL
Elbow, ½” x 3/8” x 90°
Magnum Filter Leaf Assembly with Associated Components of a 2424-SCF
2668
2007SS
2007SS
1013
LJS Heater Retrofit Kit (2424-SCF-94)
Complete kit: 2424SCF Heater Retrofit Kit 44760-1SK Heater Probe Assembly 55305 Probe Heater 1957 Fuse 2A Slow Blow 1131
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Dean , 8700 Line Avenue, Shreveport, Louisiana 71135
TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
Price: $6.00
819-5658 10-98
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