DeamLine SHEN-2434580-89, SHEN-2434340-89, SHEN-2434400-89, SHEN-2434460-89, SHEN-2434520-89 Installation Instruction

®

UNIDOOR TOULON ENCLOSURE

SHOWER ENCLOSURE INSTALLATION INSTRUCTIONS

PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION

Right-hand return panel Left-hand return panel

MODEL #s

SHEN-2434340-89 SHEN-2434400-89 SHEN-2434460-89 SHEN-2434520-89 SHEN-2434580-89

finish -89=French Black

IMPORTANT!

DreamLine purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

®

reserves the right to alter, modify or redesign products at any time without prior notice for the

Do Not Return Product to the Store. Contact DreamLine® with any questions

1-866-731-2244

®

This model is treated with DreamLine’s

TM

exclusive ClearMax This is a specially formulated coating that prevents the build up of soap and water spots.

Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.

Glass technology.

®

For best results, squeegee the glass after each use and dry with a soft cloth.

Record the following purchase information for your records or in the event you need to contact DreamLine

Purchase Order Number

Installation Date

Installed By:

Store/Vendor Purchased From

OD Number (optional)

SKU Number

*found on the shipping box or label if available.

®

:

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

®

Table of Contents

Section Title

Page #

Required Support Information Important Information about your new shower door Enclosure Installation Dimensions

Model-specic Preparation Steps

Tools Detailed Diagram of Unidoor Toulon Enclosure Door Components Parts List

Installation Overview Installation Steps Setting the Adjustable Hinges

Product Maintenance & Maintenance Checklist Troubleshooting Factory Parts Information (per model size)

2 3 4-8 9 10 11 12-13 14 15-35 37 38 39 40-44

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TIP

NOTE

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

TIP - for ease of installation.

NOTE - take note of special

feature; additional information.

REQUIRED requires special attention; signifies a warning.

!

CORRECT -

recommended.

INCORRECT not recommended.

Average Installation Time

2 hrs

®

Required Support

Wood reinforcement behind the wall is required for the installation of this door. Be sure there are studs or wood blocking in the wall where the door hinges will be installed. If none exists, install double studs OR 2”x 6” wood blocking between the studs where the hinges will attach to the wall. Do not use wall anchors or toggle bolts to install the door hinges.

ouble

D

ds

Stu

or

®

64-1/8”

(1629mm)

from threshold

2” X 6”

55-5/8”

(1413mm)

72”

(1829mm)

from threshold

8-1/2”

(216mm)

threshold

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

5/8" (16mm) space beneath installed door glass

2

®

WARNING DISCLOSURE STATEMENT

I

(All Models)

(Enigma Series)

T

d

DreamLine® shower doors are not designed to be installed into a fiberglass surround due

to the radius corners and lack of a solid surface to mount the hardware.

®

MPORTANT

• DreamLine® reserves the right to alter, modify or redesign products any time without prior notice for product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.

• This product should be installed by someone familiar with the construction re

EMPERED GLASS WARNING

for this type of project and the care necessary for the safe installation and operation of the product.

• The safety of any installation is the responsibility of the installer.

• Professional installation recommended.

• Professional installation required.

• To prevent damage or serious injury, Do Not lean against the installed panel/door/glass.

• To prevent damage or serious injury: Do Not attempt to lift or move a heavy lite of glass

alone. Use an assistant and/or a professional grade glass suction cup.

• The installation of some models may require drilling down into the threshold. Contact the manufacturer of the base, tub, or threshold materi drilling of holes into their product.

• All drawings in this installation manual are for illustrative purposes only and are not drawn to scale.

• Your Shower Door Glass Could Shatter Without Warning if Improperly Installed or Mishandled

• Do Not install or operate a shower door if the glass has chipped corners, slivered edges or is otherwise damaged and/or has been dropped or banged into a hard surface such as tile, marble or glass.

• The main causes of tempered glass breakage are:

o Improper handling, storage or installation o Misuse/abuse o Lack of maintenance o Failure to replace damaged glass o Improper handling during storage, unpacking and installation: o Corners and edges are the most susceptible area to damage on a lite of tempered

glass and should be protected and handled with care during storage, unpacking, installation and operation. A concentrated point of pressu harder than itself may cause the tempered glass to shatter. The tempered glass may release immediately, within several hours or even days later.

o Incorrect installation of door hardware, rollers, hinges, channels, stopper or glass: o Improper installation may include: loose hardware and/or lack of proper gaskets

between the hardware and glass. Additionally, improper al profiles or other hardware during installation or operation may place stress on the glass edges and cause it to break.

o This product must be installed by a professional and experienced installer familiar with

the safe handling of tempered glass.

o Improper use of this product:

o Aggressively opening or closing the door may cause trauma to the glass, which can

o The shower door hardware and glass should be inspected periodically:

breakage. This may occur immediately or hours or even days later.

lead to

 Instruct the homeowner how to perform a periodic inspection of the shower

hardware and glass - some minor adjustments may be necessary based upon the use (or misuse) of the shower door. Ensure that the hardware remains tight and that the door alignment and o should be made upon discovery to prevent damage to the product.

 Additional considerations should be given to the installation of frameless

tempered glass products in households with young children or an elderly person due to an increased chance of improper handling. In such cases, alternatives such as shower curtains or grab bars should be considered.

quirements

al with any questions regarding the

re or impact with a surface

ignment of guide rails, wall

peration are correct. Any adjustments

GENERAL PREPARATION

• After opening all boxes and packages, read this introduction carefully. Check that all the

items are included in the package by marking off the components on the “Detailed Diagram of Product Components” page. Examine all boxes and packages for shipping damage. If the unit has been damaged, has a finishing defect, or is missing parts; please contact our Customer Support depart 3 business days of the delivery date. Please note that DreamLine® will not replace any

damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please contact DreamLine® if you have any questions.

• Please note that you should refer to your local building codes with questions on installation compliance standards. Building and plumbi location, and DreamLine® is not responsible for code compliance standards for your project and will not accept any returns.

• If this unit is going to be installed in a new construction, install all the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation.

• Make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the t angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments an drilling will be necessary during the installation process.

• Protect all primary surfaces of the product during installation. Never set your glass down

• This unit must be i

•

WARNING: TO AVOID THE RISK OF DAMAGE OR INJURY:

• Follow all recommendations and requirements as shown in the installation

• Perform a thorough inspection of the glass and all parts for any damage prior to

• Do Not install or operate a shower or tub door if the glass has chipped corners, sl

• CAUTION: Contact with any hard surface can damage tempered glass and cause it to

• This product uses tempered glass. Glass cannot be cut after it has been tempered.

• DreamLine

• Always wear proper safety equipment such as: safety goggles, work gloves and

• WARNING. Risk of leakage and/or damage. Follow

• Thoroughly read these instructions before installing or using this product.

• Leave this manual for the end-user of the product.

directly onto a tile floor. Leave corner protectors in place until it is necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.

instructions.

installation. Any damage to tempered glass can cause breakage. Do Not install damaged glass!

edges or is otherwise damaged. Do Not install or operate a shower or tub door that has been dropped or banged into a hard surface such as tile, marble or glass.

shatter.

Do Not attempt to cut tempered glass.

due to improper handling or lack of maintenance. Conduct periodic inspections of glass and all parts for possible damage, missing or loose parts.

appropriate footwear during the installation process.

application of silicone sealant or caulk. Allow 24 hours for the sealant to cure before the initial use of the shower or tub product. Follow the silicone manufacturer’s recommendations regarding the use of their product.

nstalled upon a finished threshold and against finished walls.

®

Glass Shower doors, Tub doors, Inline panels, and Return panels can shatter

ment within

ng codes may vary by

otal weight of the unit. Also make sure the walls are at right

ivered

all instructions regarding the

This product should be installed by someone familiar with the

!

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 3

construction requirements for this type of product and the care necessary for the safe installation and operation of the product.

®

Enclosure Installation Dimensions

Return Panel

Door

Return Panel

UNIDOOR TOULON ENCLOSURE 34 x 34 x 72

SHEN-2434340-89

Right-side return panel installation shown as an example

34-3/8”

Outside surface of the door glass

34-3/8”

33-7/8”

Finished wall surface

door

threshold

inline panel

33-7/8”

Bottom U-Channel

Outside surface of the return panel U-Channel

34-7/16”

return panel

®

Symbol Legend

TIP - for ease of installation.

cut sizes

Return Panel Bottom U-Channel = Glass Width + 5/8”

= 34-7/16” tip to tip w/one 45-degree miter

Miter cuts shown for right-hand return panel

45° miter

Inline Panel U-Channel = Glass Width +1/16” = 9”

installation

45° miter

33-7/8”

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

34-7/16”

4

®

Enclosure Installation Dimensions

Return Panel

Door

Return Panel

UNIDOOR TOULON ENCLOSURE 40 x 34 x 72 SHEN-2434400-89

Right-side return panel installation shown as an example

Outside surface of the door glass

34-3/8”

39-7/8”

Outside surface of the return panel U-Channel

39-7/8”

Finished wall surface

34-3/8” 34-7/16”

return panel

threshold

Finished wall surface

door

39-7/8”

inline panel

Bottom U-Channel cut sizes

®

Return Panel Bottom U-Channel = Glass Width + 5/8”

= 34-7/16” tip to tip w/one 45-degree miter

Miter cuts shown for

45° miter

Inline Panel U-Channel = Glass Width +1/16”= 15-15/16”

right-hand return panel installation

45° miter

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

39-7/8”

34-7/16”

5

®

Enclosure Installation Dimensions

Return Panel

Door

Return Panel

UNIDOOR TOULON ENCLOSURE 46 x 34 x 72

SHEN-2434460-89

Right-side return panel installation shown as an example

34-3/8”

Outside surface of the door glass

34-3/8”

45-7/8”

Finished wall surface

door

45-7/8”

Bottom U-Channel cut sizes

Outside surface of the return panel U-Channel

threshold

inline panel

L

34-7/16”

return panel

®

Return Panel Bottom U-Channel = Glass Width + 5/8”

= 34-7/16” tip to tip w/one 45-degree miter

Miter cuts shown for

45° miter

Inline panel U-Channel = Glass Width +1/16” = 15-1/2”

right-hand return panel installation

45° miter

45-7/8”

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

34-7/16”

6

®

Enclosure Installation Dimensions

tooltip

Return Panel

Door

Return Panel

UNIDOOR TOULON ENCLOSURE 52 x 34 x 72 SHEN-2434520-89

Right-side return panel installation shown as an example

34-3/8”

Outside surface of the door glass

51-7/8”

34-3/8”

51-7/8”

Finished wall surface

door

51-7/8”

Bottom U-Channel cut sizes

threshold

inline panel

Outside surface of the return panel U-Channel

34-7/16”

return panel

®

51-7/8”

34-7/16”

Return Panel Bottom U-Channel = Glass Width + 5/8”

= 34-7/16” tip to tip w/one 45-degree miter

Miter cuts shown for

45° miter

Inline Panel U-Channel =Glass Width +1/16”= 22-1/8”

right-hand return panel installation

45° miter

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

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®

Enclosure Installation Dimensions

Return Panel

Door

Return Panel

UNIDOOR TOULON ENCLOSURE 58 x 34 x 72 SHEN-2434580-89

Right-side return panel installation shown as an example

34-3/8”

57-7/8”

34-3/8”

Outside surface of the door glass

57-7/8”

Finished wall surface

door

57-7/8”

Bottom U-Channel cut sizes

threshold

inline panel

Outside surface of the return panel U-Channel

34-7/16”

return panel

®

57-7/8”

34-7/16”

Return panel Bottom U-Channel = Glass Width + 5/8”

= 34-7/16” tip to tip w/one 45-degree miter

Miter cuts shown for right-hand return panel

45° miter

Inline panel U-Channel = Glass Width +1/16” = 29-7/8”

installation

45° miter

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

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®

Model Specific Preparation

±0.0±0

Check walls and threshold with a level

1/4” Max

Out-of-Plumb adjustment on door-side wall

Thresholds must be level

!

DO NOT attach the handle and/or towel bar to the door glass until instructed.

!

DO NOT attempt to use the handle/towel bar to lift the glass during installation. This may result in damage to the glass and/or serious injury. Always use a professional grade glass suction cup and an assistant.

1/2” Max Out-of-Plumb

adjustment within the

u-channel on return

panel wall

1”

minimum

at threshold

Left-hand door with right hand return panel installation shown as an example

®

door

!

Professional Installation

Find a local Certified Installer at Dreamline.com

Certied Professional

recommended.

TIP

This model is reversible for right or left-hand door installation. The left-hand door installation is shown as an example throughout this manual. For the right-hand door installation, reverse the orientation of the steps as shown to install the door is on the right.

door

Right-hand doorLeft-hand door

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

9

®

Tools

Level

Phillips

Screwdriver

Metal File

Silicone

Razor Knife

Tape

Measure

Power Drill

Pencil

Scissors

Drill Bit

Ø1/8" (3mm)

Soft Head Hammer

Drill Bit

Ø3/16" (5mm)

Hacksaw

L

A

R

E

N

I

M

S

T

I

R

I

P

S

Mineral Spirits

Drill Bit Ø1/4"

(6mm)

Clean Rags

Drill Bit

Ø5/16" (8mm)

Miter saw

®

Professional-grade

Painter’s Tape

TIP

NOTE

To be sure that the correct model size has been ordered, measure the finished opening before proceeding with the installation.

Cover the shower/tub drain with tape prior to installation to prevent the loss of screws or small parts.

To prevent stripping the screw heads, set power drill to a low setting when installing screws.

Unpack your unit carefully and inspect it. Lay it out and identify all parts using the Detailed Diagram on page 11 and the included packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine The shipping boxes may contain extra parts not used in your model configuration.

Glass suction cup

®

for replacement.

NOTE

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

Retain these installation instructions for future reference.

10

®

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 11

Detailed Diagram of Unidoor Toulon Enclosure Door Components

02

05

06

01

04

11a

11b

30

23

09

34

07

29a

29b

19

®

Parts List

BOX #1: SHDR-24##720-89 (##=34/40/46/52/58)

®

01

Door Glass

06

Hinge-Side Vinyl Seal

13

x1

02

07

Sweep Vinyl Seal

19

Handle

x1

04

ST5 x 70 Countersunk

Screw

09

Vertical U-Channel

23

x8

x1

05

Hinge

11a

Inline Panel Glass

29b

x2

x1

ø

5/16” Wall Anchor

31

PVC Hinge Spacers*

*optional - used for

out-of-plumb hinge wall only

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 12

x08

1mm (x2)2mm3mm

x4

Strike Vinyl Seal

34

PVC Glass Spacer 0.5

(x 36” roll)

mm

x1

ST4.2 x 40

Countersunk Screw

x08

Inline Panel U-Channel

(Bottom)

x1

®

BOX #2: SHDR-3234721-89

Parts List

®

11b

Return Panel Glass

29a

Return Panel U-Channel

(Bottom)

BOX #3: SHDR-AC2403-09

x1

09

Vertical U-Channel

34

PVC Glass Spacer 0.5

(x 36” roll)

mm

x1

13

ø

5/16” Wall Anchor

x08

23

ST4.2 x 40

Countersunk Screw

x08

09

Vertical U-Channel

(Only use one)

30

Corner Bracket

x1

29a

Return Panel U-Channel

(Bottom)

34

PVC Glass Spacer 0.5

(x 36” roll)

mm

x2

x1

13

ø

5/16” Wall Anchor

NOTE:

!

The U-channels in the AC2403 Accessories box are the only U-Channels necessary for the installation of this model. Discard or recycle any unused U-Channels or hardware.

x08

23

ST4.2 x 40

Countersunk Screw

x08

Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019

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DeamLine SHEN-2434580-89, SHEN-2434340-89, SHEN-2434400-89, SHEN-2434460-89, SHEN-2434520-89 Installation Instruction

Specifications and Main Features

Frequently Asked Questions

User Manual