DDK CM10-AP2S-M, CM10-AP2S-L, CM10-AP2S-LD6, CM10-AP2S-SD6, CM10-AP2S-MD6 Assembly Manual

CM10-AP××S-×(D6)

Angle Plug Connector

(Weight saving type󲸤󲸤󲸤󲸤Crimp Type)

Cable Assembly Manual(Standard Type)

Date of Issue: February 16, 2009
Material No. TC-604
DDK Ltd.
2ND Production engineering department assembly group
14 Matsuyama-cho, Moka-shi, Tochigi
TEL : [phone]

󰧖󱇈 󰕛 󰬗 󰩆 󰧖󱇈 No.

󲷠 ’08.3.26 󰨣󲀅󱑯󱼽
󲷡 ’08.5.13 󰈻󰬇󲎜󱕒 No.T-2205

Revision Date Revision No.

C 16/02/09 New Issue

Material No. Page

TC-604 1/11

Contents

Page

1.

Outline................................................................................................................................................. 2

2. Specifications...................................................................................................................................... 2

2-1. Applicable connector .................................................................................................................. 2

3. Cable Assembly Process .................................................................................................................... 2

3-1. Cutting a cable............................................................................................................................ 2

3-2. Stripping a cable sheath ............................................................................................................. 2

3-3. Inserting parts ............................................................................................................................. 3

3-4. Stripping a core wire ................................................................................................................... 3

3-5. Crimping a contact...................................................................................................................... 4

3-6. Inserting a contact ...................................................................................................................... 5

3-7. Tightening an angle back shell ................................................................................................... 6

3-8. Inserting a bushing and a cable clamp ....................................................................................... 8

3-9. Tightening a clamp nut ............................................................................................................... 9

Material No. Page

TC-604 2/11

1. Outline

This Cable Assembly Manual explains how to assemble the wire to the CM 10 angle plug connector.

(Crimp Type)

2. Specifications

2-1. Applicable connector

Connector name Drawing number

CM10-AP2S-S(D6) 115J-AP12162-1

CM10-AP2S-M(D6) 115J-AP12162-2

CM10-AP2S-L(D6) 115J-AP12162-3

CM10-AP10S-S(D6) 115J-AP12160-1

CM10-AP10S-M(D6) 115J-AP12160-2

CM10-AP10S-L(D6) 115J-AP12160-3

3. Cable Assembly Process

3-1. Cutting a cable

Cut the cable to the following dimensions:

Note! Not to change cable length.

3-2. Stripping a cable sheath

Strip the cable sheath to the length A as shown below.

Note! Take care the cable peel length.
Take care not to damage anything.

* When making CM10-AP10S(D6), strip the cable for No. 10 terminal in a way that makes the A

length 1mm longer than other cables. (To avoid the cable tension when inserting a contact to
the housing in a later process.)

Product name A length

CM10-AP XX S-S(D6)

CM10-APXX S-M(D6)

30±0.5mm

CM10-AP XX S-L(D6) 45±0.5mm

A

(A+1mm for No. 10 terminal only)

Cable core

Sheath

*Cable length after cutting = measurement A for CM10-AP××S (D6)+ Cable length
= A + Cable length

Product name A length

CM10-AP XX S-S(D6)

CM10-APXX S-M(D6)

40±0.5mm

CM10-AP XX S-L(D6) 55±0.5mm

Cable length

Material No. Page

TC-604 3/11

3-3. Inserting parts

Insert the clamp nut, the cable clamp, the bushing and the angle back shell to the cable stripped.

Note! Pay attention to the direction each part is inserted.
Make sure that every part is inserted.

* To insert the angle back shell, bend the cable.

3-4. Stripping a core wire

Strip the cable’s core wire to the length 3.0 to 3.5mm.

Note! Do not mistake the length of the core wire to be stripped.
Do not leave cut or scratch to the cable core.

Bushing

Cable clamp

Clamp nut

Angle back shell

Cable

Insert

Cable

Bend

Angle back shell

Sheath

Core wire

3.0 to 3.5
Cable core