DDDrop LEADER, LEADER TWIN Installation And User Manual

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Installation and User manual
Models LEADER and LEADER TWIN
ENGLISH
Tr ans lati on of D utch o rig inal
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Contents
1 Introduction .................................................................................................................................... 3
2 Product details ................................................................................................................................ 4
2.1 Specifications dddrop leader/leader twin .............................................................................. 4
2.2 Printer overview ...................................................................................................................... 5
3 Installation of the device ................................................................................................................ 6
3.1 Placing the device ................................................................................................................... 6
3.2 Removing transport locks ....................................................................................................... 6
3.3 Connecting power ................................................................................................................... 7
4 Use of the device ............................................................................................................................ 8
4.1 Info screen .............................................................................................................................. 8
4.2 Menu structure BEFORE printing ............................................................................................ 9
4.3 Main menu BEFORE print job ............................................................................................... 10
4.3.1 Prepare menu ............................................................................................................... 11
4.3.2 Change filament (BEFORE a print job) .......................................................................... 12
4.3.3 Print from SD ................................................................................................................. 13
4.3.4 Firmware version .......................................................................................................... 13
4.4 Menu structure DURING a print job ..................................................................................... 14
4.5 Main menu DURING a print job ............................................................................................ 14
4.5.1 Advanced menu ............................................................................................................ 15
4.5.2 Change filament (DURING a print job) .......................................................................... 16
5 Slic3r .............................................................................................................................................. 17
5.1 Slic3r Install ........................................................................................................................... 17
5.2 Exploring Slic3r ...................................................................................................................... 19
5.2.1 Plater ............................................................................................................................. 19
5.2.2 Print Settings ................................................................................................................. 21
5.2.3 Filament Settings........................................................................................................... 22
5.2.4 Printer Settings.............................................................................................................. 23
5.3 Generating a G-code ............................................................................................................. 24
6 First print ....................................................................................................................................... 25
6.1 Preparation of material ......................................................................................................... 25
6.2 Preparing heated bed ........................................................................................................... 25
6.3 Preparation of G-code ........................................................................................................... 26
6.4 Start Print .............................................................................................................................. 26
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6.5 Taking out the printed model ............................................................................................... 26
7 Maintenance ................................................................................................................................. 27
7.1 Adjusting heated bed ............................................................................................................ 28
7.2 Empty the container ............................................................................................................. 30
7.3 Cleaning the brush ................................................................................................................ 30
7.4 Adjusting bed to nozzle distance (major adjustments only!) ............................................... 30
8 Safety and Conformity .................................................................................................................. 31
8.1 Electromagnetic compatibility (EMC) ................................................................................... 31
8.2 Electrical safety ..................................................................................................................... 31
8.3 Mechanical safety ................................................................................................................. 31
8.4 Risk of burn ........................................................................................................................... 31
8.5 Health .................................................................................................................................... 31
8.6 General note on safety ......................................................................................................... 31
A product of:
IF-Adamas B.V.
Transportweg 17
7007 CL Doetinchem
The Netherlands
info@if-adamas.com
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1 Introduction
This manual covers the necessary steps needed to get the best results from your dddrop printer. The manual covers Installation, Use, Maintenance and Issues. It is possible that you already have experience with other versions of dddrop 3D printers. It is however recommended to study this manual thoroughly in order to understand the latest procedures related with the use of the dddrop LEADER and LEADER TWIN 3D-printers.
In chapter 2 the product specifications are given of the dddrop LEADER/LEADER TWIN together with an overview of the machine. In chapter 3 the installation of the printer is described followed by its use in chapter 4. Chapter 5 is dedicated to the installation and use of Slic3r. Chapter 6 covers the procedure on how a print is started. Additionally, chapters Maintenance and Safety are found in chapters 7 and 8 respectively.
Figure 1. Quick start Steps
Following the quick start steps above, the manual guides you step by step through the procedures. Information that requires extra attention is presented in the following format:
WARNING
A warning is given when the concerning procedure may cause harm or injury to the user, or damage to the machine. A warning precedes the section it relates to.
Installation
Positioning
Connecting the power supply
Use
Display and menu
Slic3r installation
Slic3r walkthrough
First print
Print order preparation
Starting a prepared print order
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2 Product details
2.1 Specifications dddrop leader/leader twin
Printing
Physical dimensions
Print method
Fused Filament Fabrication (FFF)
Frame dimensions
X 530 mm Y 555 mm Z 570 mm
Print volume
320 x 310 x 305 mm
With material
X 530 mm Y 660 mm Z 570 mm
Layer thickness
0,01-0,4 mm (*)
Filament diameter
1,75 mm
Mass
± 30 kg
Nozzle diameter
0,4 mm (**)
Total transport mass 35 Kg
Print speed
Max. 150 mm/s
Software
Temperature
Slicer software
Silc3r – dddrop config
Environment temperature
15 – 30 °C
File types
STL/OBJ/AMF
Nozzle temperature range
150 – 300 °C
OS supported
Windows Mac OS X GNU Linux
Heated bed temperature range
50 – 130 °C
Power/connectivity
Sound
Power
100-240VAC / 47-63Hz 600 watt max.
Average sound level (in use)
<55 dB(A)
Connectivity
Stand-alone printing through SD-card USB (firmware)
(*) Standard settings with standard nozzle included (0.25mmlayer thickness, 0.4mm nozzle), possibly smaller nozzles are required for reduced layer thicknesses, please contact your supplier. (**) Other nozzle diameters (e.g. 0.2mm, 0.4mm, 0.6mm or 0.8mm) are optional, please contact your supplier.
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2.2 Printer overview
Figure 2. Printer overview (dddrop leader twin)
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3 Installation of the device
In this chapter the installation of the dddrop LEADER and dddrop LEADER TWIN 3D printers is described. These steps have to be made before use. The first step is placing the machine on a stable support, followed by the power connection to the mains.
WARNING
The machine is to be lifted and moved by two persons using the 4 grips on both sides of the machine in order to minimize the chance of pinching or dropping of the device. Place the machine on a stable support with a loading capacity of at least 50kg.
WARNING
The machine is to be used in well ventilated areas only. Fumes that can occur during the printing process are material dependent and, especially in case of insufficient ventilation, have to be extracted.
3.1 Placing the device
The dddrop printer is supplied with the SD-card in the printer, this manual and a power cable. Accessories like Quick Starting kits can be ordered additionally enabling the user to start right away. The machine needs to be placed on a stable support with a loading capacity of at least 50kg in a well ventilated area, free of weather influences, limited humidity and at room temperature.
WARNING
The machine is shipped with transport locks which have to be removed before the machine is connected to the mains and put to use. Failure to remove the transport locks may cause damage to machine components beyond repair.
3.2 Removing transport locks
The printer is shipped with 4 transport locks made from foam tubing. The transport locks eliminate movability of the extruder in X and Y directions during transportation. These transport locks have to be removed by a simple pull action in order to separate them from the guides they cover. Failure to do so may cause damage to machine components beyond repair. No tools are needed.
WARNING
Only use the power cable provided when connecting the machine to the mains. Use a grounded wall plug. Ensure that during maintenance the machine is turned OFF (O) and the mains cable is detached.
WARNING
Before connecting your machine, ensure that the power switch is switched OFF (O) before connecting the power cable to the mains. The machine can be turned off AT ANY TIME by switching the power switch from ON (I) to OFF (O). It is however strongly recommenced to only switch the machine OFF when it is not in use.
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3.3 Connecting power
To connect the printer, use the supplied power cable. With the power switch in the OFF (O) position, connect the power cable on the machine side and then connect it to the mains by connecting the cable to the mains using a grounded wall plug. The printer is enabled when the power switch is switched from OFF (O) to ON (I). The led display and light switch will become illuminated and the firmware becomes initialized.
Figure 3. AC connection with supplied power cable and on/off switch
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4 Use of the device
This chapter covers the menu structure step by step. The control knob by the display works as both a rotary and push button. Using the knob it is possible to scroll through the menu. This chapter starts with detailed information on the info screen, followed by the menu structure available before
printing and the menu structure during printing thereafter.
4.1 Info screen
The printer is turned ON by switching the power switch on the back of the printer from OFF (O) to ON(I). The LED display and the light switch become illuminated and the firmware is initialized. After a short welcome screen with the DDDROP logo, the following screen is displayed.
The meaning of the values is as follows:
1a. Extruder set temperature (Extruder 1); 1b. Actual extruder temperature (Extruder 1); 2a. Extruder set temperature (Extruder 2, dddrop leader twin only); 2b. Actual extruder temperature (Extruder 2, dddrop leader twin only);
3. Heated bed set temperature;
4. Actual heated bed temperature;
5. Feedrate, 100 % is de standard print speed;
6. Progress bar with time indication of elapsed time including percentage;
7. Extruder position on print bed;
8. Status communication field;
9. Actual extruder fan speed;
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4.2 Menu structure BEFORE printing
Menu structure BEFORE a print job is started on a dddrop leader twin (in case of dddrop leader ignore all “Extruder 2” statements)
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4.3 Main menu BEFORE print job
When the info screen is displayed, a press of the button will show the main menu. Info screen; the info screen has been explained in
4.1. Using the knob to select and click on this function, the display returns to the info screen. Prepare; this function contains settings that can be made before a print job is started. The detailed functions in prepare are explained in
4.3.1. During a print job, this menu item is replaced by the Advanced menu (4.5.1). Change filament; Using this function, filament can be changed both before and during a print job. It is however recommended to change the filament before a print job is started. More information on this is given in 4.3.2. Print from SD; All g-codes (“machining codes”) generated by Slic3r are shown in this file browser function. More info is given in 4.3.3. Firmware version; the firmware version on the machine can be shown using this function. More info is given in 4.3.4.
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