Dcs Outdoor CAD136, CAD136E, CAD148E Installation
INSTALLATION INSTRUCTIONS AND USER GUIDE
INSTRUCTIONS D'INSTALLATION ET
GUIDE D'UTILISATION
Professional grill cart
Professionnel panier grill
CAD1 models
Modèles CAD1
US CA
CONTENTS
Safety and warnings 3
Model identification & dimensions 4
Installation
Shipping inspection 5
Locating the cart 6
Cart assembly instructions 6-11
Attaching Side Shelf (optional) 112
Attaching Sink Drain Kit (optional) 13-17
Using the cart
Removing Drawers 18
Re-installing Drawers 18-19
Freezer Pack (optional) 18
Care & maintenance 20
Service 21
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this user guide may not be available in all markets and are
subject to change at any time. For current details about model and specification
availability in your country, please visit our website listed on the back cover
or contact your Fisher & Paykel dealer.
1
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS by Fisher & Paykel Grill Cart. This installation and user guide
contains valuable information on how to properly install, and maintain your new Professional Grill
Cart for years of safe and enjoyable use.
Please fill out and submit your Product Registration by visiting our website at
www.dcsappliances.com and selecting “Support” on the home page and then selecting “Product
Registration”. In addition, keep this guide handy, as it will help answer questions that may arise as
you use your new Grill Cart.
For your convenience, product questions can be answered by a DCS Customer Care Representative
at www.dcsappliances.com, or email: customer.care@fisherpaykel.com.
Note: please write the model, code, and serial numbers on this page for references (can be found
on the inside, left wall of the tank drawer).
MODEL NUMBER CODE SERIAL NUMBER
IMPORTANT!
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
Inspect the product to verify that there is no shipping damage. If any damage is detected, call the
shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
2
SAFETY AND WARNINGS
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the appliance,
follow the important safety instructions listed below:
!
WARNING!
Explosion Hazard
Do not store or use gasoline or other flammable vapors and liquids inside or in the
vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored inside or in the vicinity of
this unit.
!
WARNING!
Tip Hazard
Do not push down on the top of the drawers. The unit could tip forward.
Do not overload drawers. Maximum rating of each drawer is 35 pounds.
Failure to follow this advice may result in injury.
!
WARNING!
Crush Hazard
Improper hand placement during drawer closure may cause injury to hands or
fingers. Always close or open drawers using their handles.
Be sure to keep hands away from drawer edges when opening or closing drawers.
Failure to follow this advice may result in injury.
IMPORTANT SAFETY INSTRUCTIONS!
y Do not allow children or pets to play in or around the cart.
y To prevent personal injury or damage to the drawers, do not overload them. The maximum rating
of each drawer is 35 pounds.
y Do not store items of interest to children above or on the inside of any cart. Children could be
seriously injured if they should climb onto or into the cart to reach these items.
y To prevent injury from tipping, all Series 9 grills must only be used with either CAD1-36E or
CAD1-48E model carts.
IF YOU SMELL GAS:
y Do not turn on any electrical switch; do not use any phone in your building.
y Immediately call your gas supplier from a neighbor’s phone.
y Follow the gas supplier’s instructions.
y If you cannot reach your gas supplier, call the fire department.
y Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
3
MODEL IDENTIFICATION & DIMENSIONS
g
A
CAD1-30 and side shelf
Front view
f
CAD1-36/36E
Front view
A
D
A E
CAD1-48/48E
Front view
PRODUCT DIMENSIONS
A
Overall width of cart
B
Overall height of cart
C
Height of cart chasis
(excluding wheels)
D
Overall depth of cart
E
Depth of cart chasis
(excluding doors & handles)
F
Width of side shelf bracket
G
Width of side shelf
c b
CAD1-30, CAD1-36/36E and CAD1-48/48E
Side view
CAD1-30 CAD1-36/36E CAD1-48/48E
Inches (mm) Inches (mm) Inches (mm)
30 (762) 36 (914) 48 (1219)
35½ (902) 35½ (902) 35½ (902)
32 (816) 32 (816) 32 (816)
½ (648) 25 ½ (648) 25 ½ (648)
25
23½ (597) 23½ (597) 23½ (597)
½ (114) 4½ (114) 4½ (114)
4
24 (610) 24 (610) 24 (610)
4
INSTALLATION
Compatibility
IMPORTANT!
All Series 9 grills MUST only be used with either CAD1-36E
or CAD1-48E model carts. They cannot be used with any
other CAD1 carts. Series 7 grills can be used with both
CAD1 and CAD1-E cart models.
Shipping inspection
IMPORTANT!
y Do not discard any packing material (box, straps) until the
unit has been inspected.
1 Inspect the Cart to verify that there is no shipping damage.
2 If any damage is detected, call the retail dealer and initiate a
damage claim. DCS by Fisher & Paykel is not responsible for
shipping damage.
y Operate the drawers to be sure they glide smoothly.
y Examine the drawer fronts to be sure there are no dents or
scratches.
5
INSTALLATION
Locating the cart
For proper use, this product should be installed/positioned
on a flat ground or patio. Unevenness such as bumps, cracks
and protrusions should be
and the below table for required flat area dimensions.
” or less. Refer to illustration
¼
A
REQUIRED FLAT AREA
A
Width
B
Depth
CAD1-36/36E CAD1-48/48E
Inches (mm) Inches (mm)
36 (914)
48 (1219)
48 (1219) 48 (1219)
Top view (with
drawers open)
Cart assembly instructions
IMPORTANT!
y Some parts have sharp edges; care must be taken when handling
the various components to avoid injury. Please read safety
information provided in these instructions before beginning
assembly. Wear gloves when handling.
y Two or more people should work together to assemble the cart and
All-Grill, Double Side Burner/Sink, or Double Side Burner/Griddle.
y Avoid using side shelf to move cart. Push or pull the cart by
grasping corners of head.
Content included
Your cart is packaged in one box. The box contains your cart and a universal hardware kit to be used
for grill installation and may contain extra hardware for your convenience.
Table of quantity of parts
Tools required
B
CONTENTS MODEL PART NO. QTY.
CAD1-30 71131 1
CAD1-36 71132 1
CAD1-36E 71407 1
CAD1-48 71133 1
30” Cart shown
CONTENTS
Machined Phillip
screws 10-24X1/2”
Bracket, Tab
Bolt Hex
1/4-20-12”
Washer
.313 x .750
Nut Hex
1/4-20
CAD1-48E 71408 1
CAD130
CAD1-36/36E CAD1-48/48E
13 16 17
22 4
22 2
44 4
22 2
Eye Goggles
Work Gloves
Power Screwdriver or Variable
Speed Drill with Phillips - tip #2
Attachment
5/32” Allen Wrench
3/16” Allen Wrench
3/32” Allen Wrench
6
INSTALLATION
Cart assembly instructions
Linking carts together (optional)
To link two or more CAD1 carts, the following instructions must be done first, using the hardware
provided, before installing the top modules.
IMPORTANT!
Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.
Front side
Head of bolt with
washer
Back side
End of bolt with
nut and washer
Back side
End of bolt with
nut and washer
Front side
Head of bolt with
washer
1 Hand tighten two bolts, four washers, and two nuts on the front and back sides of the carts as shown.
2 Carefully wrench tighten fasteners once carts are aligned with each other.
7
Cart assembly instructions
Outdoor appliance head preparation
INSTALLATION
1 First you will need to remove the angle
brackets from the side of the unit and
replace them with cart mount brackets.
Note: unit is shipped prepared for island
installation.
2 Install the bracket tab on both sides using
eight of the 10-24 x 1/2” screws. Install each
bracket with four screws on each side of
the grill head. For a CAD1-48/48E, use the
appropriately labeled bracket for your grill
head and cart side.
IMPORTANT!
For the CAD1-48/48E there are two sets of brackets. If you have the BGB48-BQR, use the brackets
labeled LEFT-48 BQR and RIGHT-48 BQR. If you have the BGB48-BQAR, use the brackets labeled
48-BQAR.
Head placement onto cart - two persons required
IMPORTANT!
y Be aware of pinch points and sharp edges to avoid injury to arms and hand.
y Two persons required to lift head.
1 Remove drip tray/pan and other removable
components such as grates, top burner
caps and components, and griddle flue
cover, radiant tray and grill burner for easier
handling.
8
2 Placing head on cart, place rear of head over
the rear of the cart first. Then allow the rear
side tabs to first locate in the slots on the top
of the cart sides. The other tabs will locate
in the middle and front slots as the head is
lowered into position on the cart.
Cart assembly instructions
Pinch point
INSTALLATION
3 Position tabs on side bracket to fit into slots
on the cart. When complete, the landing
ledge should sit flush on the top of the cart.
Front end screw installation
1 Install remaining screws (10-24 x 1/2”) into
the front of head to the cart.
4 Secure the head to rear of cart with Phillips-
head screws provided (10-24 x 1/2”).
2 Slide drip tray/pan back into place.
9
INSTALLATION
Transformer installation (for Series 9 grills only)
Your Series 9 grill comes supplied with a power transformer for ignition and internal lighting, which
is concealed in a box with an attached power supply cord. It is recommended that the transformer
is mounted to the rear panel of the CAD1-E cart using the 4 holes provided.
HZ VOLTAGE (V) AMPS (A)
60 Hz 120V 15
IMPORTANT!
Use only a Ground Fault Interrupter (GFI)
protected circuit with this transformer.
The suggested location for installation
is above the hole the transformer cord
routes through, which is on the inside
of the right-hand side of the cart’s back
panel. Remove the transformer from its
bracket, and reuse the 4 nuts and bolts
to attach the transformer to the cart.
Routing the transformer cord
Route the cord through the provided hole and connect to the nearest 120VAC 15A GFI (Ground
Fault Interrupter) electrical outlet.
10
INSTALLATION
Cart assembly instructions
Gas hook-up - LP
Attach LP gas line connector hose assembly (as shown in “LP Gas Hook-up” section - The
Professsional Liberty Collection, Use/Care Guide) and then connect to LP tank as shown.
IMPORTANT!
y To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of
each drawer is 35 pounds.
y Do not push down on the top of the drawers. The unit could tip foward.
Cover hanger
To use the cover hangers provided, first place the cover hanger into the slot on the side or rear of
your cart then hang the cover in either direction as shown below.
IMPORTANT!
Do not move the cart while the covers are hung. This could cause the covers to fall off the hangers
and damage the covers.
11
INSTALLATION
Side shelf assembly instructions (optional)
Optional attach side shelf accessory on either side
Note: side shelf model CAD1-SK can be installed with the head already on the cart.
Shoulder bolt
screw location
Shoulder bolt
screw location
1 Screw two shoulder bolts into the bottom
screws on the side of the cart. Tighten with
5/32 Allen wrench.
2 Slide left and right side shelf brackets over
the shoulder bolt and install top screw
attaching the side shelf brackets onto the
cart. Tighten with Phillips screwdriver.
3 Holding the side shelf, install two shoulder
bolts into the slot and screw into the side
shelf tray. Tighten witha 3/16 Allen wrench.
Optional wood cutting board (model # CAD1-WCB, 70861) can
be purchased as an accessory from www.dcsappliances.com.
12
4 Place shelf in the up position and check for
level. If shelf is not level, adjust side shelf
set screw. Set screws can be adjusted using
a 3/32 Allen wrench. Turn the Allen wrench
clockwise to raise the shelf. Turn 1/4 turn
and review to see if the shelf is level. The set
screws in the left and right bracket should be
adjusted equally to ensure the shelf sits level.
INSTALLATION
Sink drain assembly instructions (optional)
Content included
Your Sink Drain Accessory Kit is packaged in one box. The box contains the following components:
Table of quantity of parts
CONTENTS QTY.
Gray
Wat er
Tank
CONTENTS QTY
Tank Bracket
3/4 Hose
Tank Drain
1/2” Ball Valve
Water Hose
Adapter
CONTENTS QTY
3-1/2” Snap
Bushing
1
1
Snap Lock Clip
1-1/2” Tailpiece
Washer
Fitting, 1/2 NPT x 3/4
1
ID Tube
Nipple,
1-1/2” NPT
1
2
1
1
1
Elbow, 3/4 NPT
x 3/4 ID Tube
1
1
1
Sink Drain Hose Assembly
Faucet Hose and Vent Tube
Hose Clamp,
9/16” x 1-1/16”
Brass Fitting,
1/4 ID Tube x 1/8 NPT
Cable Tie
1
1
2
1
1
Tools required
Work Gloves
Adjustable Pipe Wrench
Phillips Screw Driver
Flat Head Screw Driver
13
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