Dcs Outdoor CAD136 User Manual
Professional grill cart
CAD1 models
Installation instructions
and User guide
Professionnel panier grill
Modèles CAD1
Instructions d’installation
et Guide d’utilisation
US CA
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS by Fisher & Paykel Grill Cart. Because of this product’s unique features we have
developed this Use & Care and Installation Guide. It contains valuable information on how to properly install and
maintain your new Professional Grill Cart for years of safe and enjoyable use.
To help serve you better, please fill out and submit your Product Registration by visiting our website at www.
dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”. In
addition, keep this guide handy, as it will help answer questions that may arise as you use your new Grill Cart.
For your convenience, product questions can be answered by a DCS by Fisher & Paykel Customer Care Representative at 1-888-
NOTE: Please write the Model, Code, and Serial Numbers on this page for references (can be found on the inside,
left wall of the tank drawer).
MODEL NUMBER CODE SERIAL NUMBER
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
936-7872
, or email:
customer.care@fisherpaykel.com.
WARNING
1
. Do Not store or use gasoline or other flammable vapors and liquids inside or in the vicinity of this or any other
appliance.
2.
An LP cylinder not connected for use shall not be stored inside or in the vicinity of this unit.
FOR YOUR SAFETY
If you smell gas:
1. Do not turn on any electrical switch; do not use any phone in your building.
2. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
3. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
1
TABLE OF CONTENTS
SAFETY PRACTICES & PRECAUTIONS 2
MODEL IDENTIFICATION & DIMENSIONS 3
BEFORE INSTALLING YOUR APPLIANCE
Shipping Inspection 3
INSTALLATION
Locating the Cart 4
Cart Assembly Instructions 4-8
Optional Attaching Side Shelf 9
Optional Attaching Sink Drain Kit 10-17
USING THE CART
Removing Drawers 18
Re-installing Drawers 19
Freezer Pack (Optional) 20
CARE AND MAINTENANCE 21
SERVICE 22
SAFETY PRACTICES AND PRECAUTIONS
1. Begin by insuring proper installation and servicing.
2. Follow the installation instructions in this manual.
3. To extend the life of your product, be sure to follow the use and care guidelines in this manual.
WARNING:
1
. Do not allow children or pets to play in or around the Cart.
2
. To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer
is 35 pounds.
3. Do not store items of interest to children above or on the inside of any cart. Children could be seriously injured if
they should climb onto or into the cart to reach these items.
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
Do not overload drawers. Maximum rating of each drawer is 35 pounds.
WARNING!
1. Improper hand placement during drawer closure may cause injury to hands or fingers.
2. Always close or open drawers using their handles.
3. Be sure to keep hands away from drawer edges when opening or closing drawers.
2
MODEL IDENTIFICATION & DIMENSIONS
CAD1-30 CAD1-36 CAD1-
30”
4-1/2”
24”
914 mm
610 mm
1219 mm
front view front view front view
CAD1-30/36/48
597 mm
816 mm
902 mm
610 mm
114 mm114 mm
648 mm
86 mm
side view
BEFORE INSTALLING YOUR APPLIANCE
SHIPPING INSPECTION
1. Inspect the Cart to verify that there is no shipping damage.
2. If any damage is detected, call the retail dealer and initiate a damage claim.
DCS by Fisher & Paykel is not responsible for shipping damage.
NOTE: Do not discard any packing material (box, straps) until the unit has been
inspected.
n Operate the drawers to be sure they glide smoothly.
n Examine the drawer fronts to be sure there are no dents or scratches.
Fig. 01
Illustration only, carts may vary.
3
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
IMPORTANT:
Read all instructions before you begin. Do not jump ahead or skip any step.
CAUTION:
Some parts have sharp edges; care must be taken when handling the various components to
avoid injury. Please read safety information provided in these instructions before beginning
assembly. Wear gloves when handling.
Two or more people should work together to assemble the cart and All-Grill, Double Side Burner/
Sink, or Double Side Burner/Griddle.
NOTE: Avoid using side shelf to move cart. Push or pull cart by grasping corners of head.
LOCATING THE CART
For proper use, this product should be installed/positioned on a flat ground or patio. Unevenness such as
bumps, cracks and protrusions should be 1/4” or less. Refer to Fig. 02 for required flat area dimensions.
GETTING STARTED
n Remove packaging.
Contents Included:
Your cart is packaged in one box. The box contains your cart and a universal
hardware kit to be used for grill installation and may contain extra hardware for
your convenience.
Table of quantity of parts
Contents Model Part No. Qty.
CAD1-30 71131 1
CAD1-36 71132 1
Tools Required:
CAD1-48 71133 1
30” Cart shown
Contents CAD1-30 CAD1-36 CAD1-48
Machined
Phillip screws
10-24X1/2”
Bracket, Tab
Bolt Hex
1/4-20-1/2”
13 16 17
2 2 4
2 2 2
TOP VIEW (with drawers open)
CAD 36 = 914 mm
CAD 48 = 1219 mm
1219 mm
Fig. 02
Eye Goggles
Work Gloves
Power Screwdriver or
Variable Speed Drill
with Phillips - tip #2
Attachment
5/32” Allen Wrench
Washer
.313 x .750
Nut Hex
1/4-20
4 4 4
2 2 2
4
3/16” Allen Wrench
3/32” Allen Wrench
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 1
Link Carts Together (optional)
(To link two or more CAD1 carts, the following instructions must be done first, using
the hardware provided, before installing the top modules.)
1. To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts as
shown in Fig. 03. Carefully wrench tighten fasteners once carts are aligned with each other.
CAUTION:
Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.
Head of bolt with washer
End of bolt with nut and washer
Fig. 03
Head of bolt with washer
End of bolt with nut and washer
5
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 2
Outdoor Appliance Head Preparation
1. First you will need to remove the angle brackets from the side of
the unit and replace them with cart mount brackets
(Fig. 04). Unit is shipped prepared for island installation.
2. Install the Bracket Tab on both sides using 8 of the
10-24 x 1/2” screws. Install each bracket with 4 screws on each side
of the grill head (Fig. 04, 05 and 06). For a CAD1-48, use the appropriately labeled bracket for your grill head and cart side.
SCREWS
Fig. 04
SCREWS
Fig. 05
Fig. 06
Note:
For the CAD1-48 there are two sets of brackets. If you have the BGB48-BQR, use the brackets labeled LEFT-48 BQR and
RIGHT-48 BQR. If you have the BGB48-BQAR, use the brackets labeled 48 BQAR.
STEP 3
Head Placement onto Cart (2 Persons Required)
1. Remove drip tray/pan (Fig. 07) and other removable components (to
lighten the load) such as grates, top burner caps and components, and
griddle flue cover, radiant tray and grill burner for easier handling.
2. Two persons required to lift head (
Sink
shown). Placing head on cart, place rear of head over the rear of
the cart first (Fig. 08). Then allow the rear side tabs to first locate in the
slots on the top of the cart sides. The other tabs will locate in the mid- dle
and front slots as the head is lowered into position on the cart (Fig. 09).
Double Side Burn- er/
Fig. 07
3. Position tabs on side bracket to fit into slots on the cart (be aware of pinch points)(Fig. 10 -12). When complete, the
Fig. 08
6
Fig. 09
TABS
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
landing ledge should sit flush on the top of the cart (no gap).
4. Secure the head to rear of cart (Fig. 13) with Phillips-head screws provided (10-24 x 1/2”).
PINCH POINT
Fig. 10
Fig. 13
Fig. 11
STEP 4
Front End Screw Installation
1. Install remaining screws (10-24 x 1/2”) into the front of head to the cart (Fig.14).
2. Slide drip tray/pan back into place.
Fig. 12
Fig. 14
7
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 5
Gas Hookup - LP
Attach LP gas line connector hose assembly (as shown in “LP Gas Hookup” section - The Professsional Liberty Collection, Use/Care Guide) and then connect to LP tank as shown.
Fig. 15
Fig. 16
FOR YOUR SAFETY
To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer is
35 pounds.
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
COVER HANGER
To use the cover hangers provided, first place the cover hanger
into the slot on the side or rear of your Cart (Fig. 17). Then hang
the cover in either direction. (Fig. 18 or 19).
Note:
Do not move the cart while the
covers are hung. This could cause
the covers to fall off the hangers
and damage the covers.
Cover hanger
Fig. 17
Fig. 18
Fig. 19
8
INSTALLATION
SIDE SHELF ASSEMBLY INSTRUCTIONS OPTIONAL
STEP 6
Optional Attach Side Shelf Accessory on Either Side
NOTE: Side shelf Model CAD1-SK can be installed with the head already on
the cart.
1. Screw shoulder bolts (2) into the bottom screws on the side of the cart
(Fig. 20 and 21). Tighten with 5/32 Allen wrench.
2. Slide left and right side shelf brackets over the shoulder bolt (Fig. 22) and
install top screw attaching the side shelf brackets onto the cart (Fig. 23).
Tighten with Phillips screwdriver.
3. Holding the side shelf, install 2 shoulder bolts into the slot and screw into the
side shelf tray (Fig. 24). Tighten witha 3/16 Allen wrench (Fig. 25).
4. Place shelf in the up position and check for lev- el.
If shelf is not level, adjust side shelf set screw. Set screws can be adjust- ed
using a 3/32 Allen wrench (Fig. 26). Turn the Allen wrench clockwise to
raise the shelf. Turn 1/4 turn and review to see if the shelf is level. The set
screws in the left and right bracket should be adjusted equally to ensure
the shelf sits level.
Fig. 21
SHOULDER BOLT
SCREW HOLES
Fig. 20
Fig. 22
Fig. 25
Fig. 23
9
Fig. 24
Fig. 26
Brass Fitting
Hose Clamp
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS OPTIONAL
Optional wood cutting board (model # CAD1-WCB, 70861) shown in Figure 28 can be purchased as an accessory
from Customer Care at (888)
STEP 7
Optional Attach Sink Drain Kit
Content Included:
Your Sink Drain Accessory Kit is packaged in one box. The box contains the following components:
936-7872.
Fig. 27
Fig. 28
Contents Qty.
Gray Water Tank
1
Contents Qty.
Tank Bracket
3/4 Hose
Tank Drain
1/2” Ball Valve
1
1
1
Water Hose
Adapter
1
Contents Qty.
3-1/2” Snap
Snap Lock Clip
1-1/2” Tailpiece
Fitting, 1/2 NPT x
3/4 ID Tube
1-1/2” NPT
Elbow, 3/4 NPT
x 3/4 ID Tube
Cable Tie
TOOLS REQUIRED
Bushing
Washer
Nipple,
1
1
2
1
1
1
1
Sink Drain Hose Assembly
Faucet Hose and Vent Tube
Hose Clamp,
9/16” x 1-1/16”
Brass Fitting,
1/4 ID Tube x 1/8 NPT
1
1
Adjustable Pipe Wrench
Work Gloves
2
Phillips Screw Driver
1
10
Flat Head Screw Driver
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS OPTIONAL
NOTE:
Remove all racks and drawers from the cart and grates. And remove burner caps and drip tray from the Side Burner/Sink
prior to kit installation.
1. Attach tank bracket on the right side of the cart as shown in Fig. 29.
2. Install the snap bushing in the center divider and the snap-lock clip in the back bottom of the cart into the hole
provided, as shown in Fig. 30 and 31. Note the direction of installation.
3. Attach sink drain hose assembly to the tank as shown in Fig. 32a, 32b and 32c (include one tailpiece washer).
Tank Bracket
Fig. 29
Snap-lock Clip
Fig. 31
Bushing
Fig. 30
Washer
Sink Drain Hose
Assembly
Fig. 32a
Fig. 32b
Tank
Drain
Hose
Fig. 32c
11
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS OPTIONAL
4. Install the above tank/hose assembly in the cart, over the tank bracket and feed the sink drain hose through the
hole in the center divider (Fig. 33).
NOTE:
The drain hose at the bottom of the tank exits the hole in the back of the cart (Fig. 34).
5. Attach the 1/2” ball valve and fitting to the tank drain as shown in Fig. 35, and tighten the hose clamp.
Hose Clamp
1/2” Ball Valve
Fig. 33
Fig. 35
Fig. 34
Fitting
12
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS OPTIONAL
6. Set the Side Burner/Sink securely on a table and attach
the faucet to the sink as shown in
Fig. 36.
CAUTION:
Finger tight first, then use a wrench.
Rubber Washer
Lock Washer
Lock Nut
Fig. 36
7. Feed the 3-foot water supply hose/air vent tube
through the hole at the bottom of the burner box, and
attach it to the faucet (Fig. 37).
CAUTION:
Finger tight first, then use a wrench.
8. Perform the following instructions for head installation:
WARNING!
Excessive weight hazard. Use two or more people to
move and install sink/burner assembly onto the cart.
OUTDOOR APPLIANCE HEAD PREPARATION:
A. First you will need to remove the angle brackets from
the side of the unit and replace them with cart mount
brackets (Fig. 38). Unit is shipped prepared
for island installation.
AIR VENT
TUBE
Fig. 37
SCREWS
Fig. 38
13
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS OPTIONAL
WARNING!
Beware of pinch points and sharp
edges to avoid injury to arms and
hands.
B. Install the bracket tab on both sides of the ap-
pliance head using 8 of the 10-24 x 1/2” screws.
Install each bracket with 4 screws on each side of
the outdoor appliance head (Fig. 39 and 40).
9. Place head onto cart (2 persons required)
A. Remove drip tray/pan (Fig. 41) and other remov-
able components (to lighten the load) such as
grates, top burner caps and components for
easier handling.
Fig. 39
SCREWS
Fig. 40
B. Two persons required to lift head. To place the
head on cart, place rear of head over the rear of
the cart first (Fig. 42), then allow the rear side
tabs to first locate in the slots on the top of
the cart sides. The other tabs will locate in the
middle and front slots as the head is lowered into
position on the cart (Fig. 43).
Fig. 42
Fig. 41
TABS
Fig. 43
14
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