DCS GDE130L Installation Manual
GRIDDLE
GDE1-0 Models
INSTALLATION GUIDE
US CA
!
DANGER
SAFETY AND WARNINGS
!
WARNING!
Electric Shock Hazard
Failure to follow this advice may result in
electric shock or death.
• This appliance is equipped with a three-prong or
four-prong grounding plug for your protection
against shock hazard and should be plugged
directly into a properly grounded power outlet.
IF YOU SMELL GAS
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
!
WARNING
• Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
• An LP cylinder not connected for use
must not be stored in the vicinity of
this or any other appliance.
• Never remove the grounding plug or use with
a 2 prong adapter.
• Use only extension cords with a 3 prong grounding
plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
• Do not immerse cord or plugs in water or other
liquid.
!
WARNING!
Fire Hazard
Failure to follow this advice may result in a fire
causing death or serious injury.
• This unit is for outdoor use only. Do not operate
the side burner/griddle under un protected
combustible construction. Do not use in buildings,
garages, sheds, breezeways, covered structures or
other such enclosed areas.
• Never store a spare LP cylinder under or near this
unit. Do not fill the gas tank more than 80% of its
total capacity
.
• Do not use aluminium foil to line drip pans. This
can interfere with combustion, air flow or trap
excessive heat in the control area. The result of
this can be melted dials or damaged ignition
components.
2
SAFETY AND WARNINGS
!
WARNING!
Hot Surface Hazard
Failure to follow this advice may result in fire,
burns, scalds or personal injury.
• Accessible parts may become hot during use.
• When in use, do not touch the burner, grate,
or immediate surrounding area as these areas
become extremely hot. Clean the with caution.
• Never let clothing or other flammable materials
come in contact with or get too close to any
grate, burner or hot surface until it has cooled.
• Never lean over an open unit. When lighting a
burner, always pay close attention to what you are
doing. Be certain you are pushing the burner dial
when you attempt to light.
• Never operate the unit without a drip tray. Let hot
grease cool before attempting to handle it. Avoid
letting grease deposits collect in the drip pan.
• Ensure all controls are turned off and the unit
is cool before using any type of aerosol cleaner
on or around the product. The chemical that
produces the spraying action could, in the
presence of heat, ignite or cause metal to corrode
• Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.
!
WARNING!
Excessive weight Hazard
Failure to follow this advice may result in
personal injury.
• Two or more persons are required to move and
install this unit or to handle the griddle plate.
!
WARNING!
Explosion Hazard
Failure to follow this advice may result in injury
or death
• If you smell gas, do not use the appliance.
• Do not use water on grease fires, a violent steam
explosion may result. Turn all burners off, then
smother fire or flame or use dry chemical or foamtype extinguisher.
• Do not heat unopened food containers such as
cans – build up of pressure may cause container
to burst and result in injury.
WARNING!
To reduce the risk of fire, injury to persons or damage when using the appliance, follow the
important safety instructions listed below. Read all the guidance before using the appliance.
Do not use an outdoor cooking gas appliance for purposes other than intended.
Servicing
z
Do not repair or replace any part of the appliance unless specifically recommended in
the user guide. All other servicing should be undertaken be a Fisher & Paykel trained and
supported service technician or qualified person.
z
Only use the product with the type of gas specified on the rating plate. To change gas
type a factory conversion kit is required.
Fire Hazard
z
Use only in well ventilated areas.
z
Never leave the product unattended when in use.
z
Always remove the cover before lighting. Do not replace cover during cooking or before
appliance has cooled.
z
Do not use a flame to check for gas leaks.
z
Do not attempt to disconnect any gas connections while your appliance is in use or the
gas supply is on.
z
Never connect an unregulated gas line to the appliance.
z
Have an ABC rated Fire Extinguisher accessible – never attempt to extinguish a grease
fire with water or other liquids.
Storage
z
When not in use, ensure the gas supply is turned off at the supply cylinder.
z
Keep appliance covered when not in use
z
Storage of the appliance indoors is permissible only if the cylinder is disconnected and
removed from the unit.
z
Cylinders must be stored outdoors, out of reach of children and must not be stored in a
building, garage, or any other enclosed area.
1
SAFETY AND WARNINGS
z
Do not store a full LP tank in direct sunlight.
z
After a period of storage or non-use, the appliance should be checked for gas leaks,
deterioration, proper assembly, and burner obstructions before use.
General Use
z
This appliance is not intended to be installed in or on recreational vehicles, trailers or
boats.
z
After lighting burners, ensure they are operating correctly.
z
When using the appliance, be sure that all parts of the unit are firmly in place and that
everything is stable.
z
On cart mounted units, never move without first allowing the appliance to cool,
disconnecting the cable and ensuring that the gas supply is turned off.
z
Do not move the appliance during use.
z
Children should not be left alone or unattended in an area where the product is being
used. Never allow them to sit, stand or play on or around the unit at any time.
z
Do not store items of interest to children around or below the appliance.
z
Never use the appliance in a windy area.
z
To put out flare-ups, adjust the controls to lower the temperature.
z
Do not obstruct the flow of combustion and ventilation to the appliance.
z
Spiders and insects can nest in the burners or openings and can block or restrict the
burner. This can cause a flash back to the control panel which can cause a fire.
z
Do not try lighting this appliance without reading the lighting instruction in the user guide.
z
Do not locate, store or operate the appliance on a slope.
z
This product must be installed by a licensed plumber or gas fitter when installed within
the Commonwealth of Massachusetts.
z
Do not fill the gas tank more than 80% of its total capacity.
z
Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder
enclosure free and clear from debris.
z
Clean and perform general maintenance on the appliance regularly. Watch for corrosion,
cracks, or insect activity. Check the regulator, hoses, burner ports, air shutter, and venturi/
valve section carefully. Always turn off gas at the source prior to inspecting.
z
You must inspect the unit at least once a year or immediately if the smell of gas is present
in conjunction with the burner flames appearing yellow, the appliance does not reach
temperature or heats unevenly or the unit makes popping noises.
z
Do not smoke while leak testing and extinguish all open flames.
z
When cleaning the burners centre the burner onto the orifice correctly and ensure they
are level before lighting to prevent fire hazard or explosion. Refer to the user guide for
detailed guidance.
z
Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas
appliance.
z
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting
on or taking off parts.
z
Do not operate the appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
z
Do not let the cord hang over the edge of a table or touch hot surfaces.
z
When connecting, first connect plug to the appliance then plug appliance into the outlet.
z
Do not place the unit directly on the ground or other surface without support. This will
prevent damage to the regulator/hose assembly.
2
Gas requirements
z
This appliance can be used with any brand of 20lb LP gas tank provided it is
compatible with a proper retention device (not supplied).
z
The LP gas cylinder must be:
z
Designed for use with a Type 1 system only.
z
Constructed and marked in accordance with the Specifications for LP gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the Standard for Cylinders,
Spheres and Tubes for Transportation of Dangerous Goods and Commission, CAN/
CSA-B339
z
Provided with a listed overfilling prevention device.
z
Provided with a cylinder connection device compatible with the connection for
outdoor cooking gas appliances
z
The cylinder must be provided with a shut-off valve terminating in an LP gas supply
cylinder valve outlet specified, as applicable, for connection Type 1.
z
Do not change the regulator/hose assembly from that supplied with the unit or attempt
to use a Type 1 equipped regulator/hose assembly with a standard 510 POL tank/valve
assembly.
z
Never use a cylinder with a damaged valve. The cylinder that is used must have a collar
to protect the cylinder valve.
z
An installer-supplied gas shut-off valve must be installed in an easily accessible location
z
All installer supplied parts must conform to local codes, or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical
Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CSA-B149.1 Natural
Gas Installation Code or CSA-B149.2 Propane Installation Code.
z
In Massachusetts such shut-off valves should be approved by the Board of State
Examiners or Plumbers & Gas Fitters.
z
All pipe sealants must be an ap proved type and resistant to the actions of LP gases.
Never use pipe sealant on flare fittings.
z
A dented or rusty LP tank may be hazardous and should be checked by your LP
supplier.
z
Always check for leaks after every LP tank change.
z
For LP units, check for leaks with a full cylinder.
z
Do not use the appliance until all connections have been checked and do not leak.
z
Before each use, inspect the gas supply piping or hose prior to turning the gas
ON. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.
The pressure regulator and hose assembly supplied with the unit must be used. If
replacements are needed, contact customer care at www.dcsappliances.com
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to
change at any time. For current details about model and specification availability in your country,
please visit our website dcsappliances.com or contact your local DCS dealer.
PRODUCT DIMENSIONS
a
e
b
FRONT
j
g
f
h
PRODUCT DIMENSIONS
A Overall height (excluding burners and pan supports) 10 1/2 266
D
i
PROFILE
GDE1 MODELS
INCHES MM
k
l
c
PLAN
B Overall width 30 762
C Overall depth (excluding dials) 26 7/8 683
D Depth of chassis 22 1/2 572
E Width of chassis (including bracket) 27 13/16 707
F Height below countertop 10 1/8 257
G Height of surface above countertop 9/16 14
H Depth of control panel to front of chassis 2 3/16 56
I Depth from control panel to rear of product 25 1/2 647
J Depth of lid 22 15/16 583
K Width of lid 29 1/2 750
L Height of lid 29 1/2 43
3
CUTOUT DIMENSIONS
STANDARD CUTOUT INSULATED JACKET CUTOUT
If the unit is to be placed into a combustible enclosure, an insulated jacket is required.
b
a
e
d
c
ventilation ventilation
GDE1-30 MODELS
CUTOUT DIMENSIONS
INCHES MM
A Height of cutout 10 1/8 257
B Depth of cutout 22 3/4 578
C Width of cutout 28 1/2 724
D Depth of gas supply opening 4 102
E Width of gas supply opening 4 15/16 125
Notes:
• When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths,
and keeping any gas supply lines as short as possible.
• Locate the unit in a well-ventilated area.
• The counter and supporting ledges or deck must be level and flat.
• The enclosure should have ventilation holes to prevent gas build-up in the event of a leak. Refer to ANSI Z21.58
Standard for Outdoor Cooking Gas Appliances, Section 1.7 Enclosures For Self Contained LP-Gas Supply Systems.
b
a
g
e
d
c
f
GDE1-30 MODELS
CUTOUT DIMENSIONS
INCHES MM
A Height of cutout 11 1/8 283
B Depth of cutout 23 3/4 603
C Width of cutout 34 7/8 886
D Depth of gas supply opening 4 102
E Width of gas supply opening 4 102
F Depth to gas supply opening from front of cutout 18 1/2 470
G Width to gas supply opening from side of cutout 3 1/2 89
Notes:
• Use only the DCS insulated jacket which has specifically been designed and tested for this purpose.
• To purchase access doors and drawers, visit dcsappliances.com
• 30” access doors model number: ADN1-30
• 30” access drawers model number: ADR2-30
4
Clearances to non-combustible construction
Material which is not capable of being ignited and burned, such as
materials consisting entirely of, or a combination of, steel, iron, brick
tile, concrete, slate, and plaster.
The griddle is designed for easy placement into built-in masonry
enclosures. For non-combustible applications the unit drops into
the opening and hangs from its side flanges. A deck is not required
to support it from the bottom.
Fisher&Paykel recommends installing the manual shut-off valve
in a location readily accessible by the customer, so that gas to the
appliance can be shut off in an emergency situation. However, the
appliance must not be modified in any way to accommodate such
placement.
A level should be used to ensure that the unit is level both frontto-back and side-to-side. If it is not level, burner combustion may
be erratic or the unit may not function efficiently for grease flow.
BUILT-IN CLEARANCES
B
a
CLEARANCE DIMENSIONS
Minimum distance from non-combustible construction to rear of griddle
A
(above counter)
Minimum distance from non-combustible construction to sides of griddle
B
(above counter)
GDE1-30 MODELS
INCHES MM
3 76
6 152
5
Clearances to combustible construction
Any materials of a building structure or decorative structure made
of wood, compressed paper, plant fibres, vinyl/plastic or other
materials that are capable of transferring heat or being ignited
and burned. Such material shall be considered combustible even
though flame-proofed, fire-retardant treated or surface-painted,
or plastered.
Do not use this appliance under unprotected overhead
combustible surfaces.
BUILT-IN CLEARANCES
Insulated jacket
If the griddle is to be placed into a combustible enclosure, an
approved insulated jacket is necessary. Insulated jackets are
available from your dealer. Use only the DCS insulated jacket
which has specifically been designed and tested for this purpose.
Review the detail drawing shown and take into account the
provisions shown for gas line connection clearance in the right
rear corner. It is required that ventilation holes are provided in the
enclosure to eliminate the potential build-up of gas in the event
of a gas leak. The supporting ledges or deck must be level and
flat and strong enough to support the grill and insulated jacket.
The counter should also be level.
30” insulated jacket part number: 70859
a
CLEARANCE DIMENSIONS
Minimum distance from combustible construction to rear of griddle
A
(above counter)
Minimum distance from combustible construction to sides of griddle
B
(above counter)
B
GDE1-30 MODELS
INCHES MM
12 305
12 305
6
GRIDDLE PLATE
Excessive weight Hazard
Two or more persons are required to handle the griddle plate.
Ensure the griddle plate is removed before moving the product to the installation location.
Removing the griddle plate
Remove the vent assembly
1
front of griddle rear of griddle
2
by pulling up gently from the
product, and set aside on a
protected surface.
Grip the griddle plate from under
the brackets at the front and rear
of the product as shown.
Replacing the griddle plate
1
2
Grip the front and rear of the
plate. Lower the plate to slot
back in place onto the product
ensuring it is centered.
Replace the vent assembly by
slotting the flash tubes back
gently into the support brackets
and lowering.
3
Lift up the griddle assembly and
set aside on a protected surface.
7
All units are supplied with a 12V power transformer to operate the
products ignition and dial illumination features. The transformer is
sealed in a box with an attached power supply cord.
Electrical requirements
Use only a Ground Fault Interrupter (GFI) protected circuit with
this product.
An outdoor 120VAC 15A GFI electrical outlet should be installed
by a qualified electrician either inside the island enclosure for
built-in units, or near the location where a free-standing unit
will be used. For built-in products, the supplied 12V transformer
should be connected during installation.
Installation
The transformer must be secured below the product in a dry
location away from any excessive heat. Be sure to provide
adequate access to facilitate service if the transformer or
connections require maintenance.
Dial halos
When a dial is in use, an orange halo around that dial will
illuminate. This will change from orange to white if the dial is
turned to
OFF but another dial remains active. If all dials are
turned OFF, all halos will dim.
Multiple DCS Series 9 products may be linked together to allow
for cross-product halo illumination. To allow for this functionality,
an approved DCS kit is required and can be purchased separately
from your local DCS dealer.
ELECTRICAL CONNECTION
TO OUTLET
If the ignition or dial halos fail to operate, a connection may
have come loose during installation or the GFI may have tripped
requiring a reset. Refer to the troubleshooting section of your
user guide for further guidance.
8
GAS CONNECTION
GAS REQUIREMENTS NATURAL GAS CONNECTION
Verify the type of gas supply to be used, either natural or LP, and make sure the marking
on the appliance rating plate agrees with that of the supply. The rating plate is located on
the underside of the drip tray. Never connect an unregulated gas line to the appliance. You
must use a gas regulator even if the supply is controlled.
Gas conversion kits are available from Customer Care. When ordering gas conversion kits,
have the model number, and the type of gas (natural or LP) from your griddle.
The appliance and its individual shut-off valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1/2 PSIG (3.5 kPa.) The appliance must be isolated from the gas supply piping system by
closing its individual manual shut-off valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.).
Total gas consumption of the griddle with all burners on HI
GDE1: 40,000 Btu/hr
Note:
z
If it is evident there is excessive abrasion or wear, or the hose is cut, it must be
replaced prior to the outdoor cooking gas appliance being put into operation.
z
The replacement hose assembly shall be that specified by the manufacturer.
Connection: 1/2” NPT male with 3/8” flare adapter Operating pressure: 4.0” W.C.
Supply pressure: 5” to 14” WC. If in excess of 14” W.C. a step down regulator is required.
Check with your local gas utility company or local codes for instructions on installing gas
supply lines. Be sure to check on type and size of run, and how deep to bury the line. If the
gas line is too small, the griddle will not function properly. Any joint sealant used must be
an approved type and be resistive to the actions of LP gases.
Connecting the fittings supplied with the griddle
Use joint compound on male threads only. Do not use joint compound on the flare end of
the 1/2” NPT to 3/8” flare adapter. Ensure that the regulator arrow points in the direction
of gas flow towards the unit, away from the supply. Do not forget to place the installersupplied gas valve in an accessible location.
base of product
open top manifold
1/2” coupling
1/2” NPT x 2.0 nipple
Regulator
1/2” NPT x 5.0 nipple
1/2” NPT to 3/8”
flare adapter
to gas supply
9
Loading...