Dcs Bg48-bqarl, Dcs48-bqarn, Dcs48-bqrn, Bg48-bqrn, Bg48-bqrl Owner's Manual
...
THE PROFESSIONAL
36/48” BG GRILL
Use and Care Guide
Models:
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BG36-BQARN
■
BG36-BQARL
■
BG48-BQARL
■
BG48-BQARN
■
BG48-BQRL
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BG48-BQRN
1
A Message To Our Customers
Thank you for selecting this DCS Professional “BG” Series Grills. Because of these appliances unique features
we have developed this Use and Care Guide. It contains valuable information on how to properly operate and
maintain your new appliance for years of safe and enjoyable cooking.
To help serve you better, please fill out and return the Ownership Registration Card and keep this guide handy,
as it will help answer questions that may arise as you use your new appliance.
For your convenience, product questions can be answered by a
DCS Consumer Service Representative at 1-888-281-5698,
or by mail:
DCS
Attention: Customer Service,
5800 Skylab Road, Huntington Beach, CA 92647
WARNING
Improper installation, adjustment alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this
equipment. For outdoor use only.
PRECAUTION
Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. If odor continues, immediately call your gas supplier.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
2
Tab l e O f Contents
SAFETY PRACTICES & PRECAUTIONS
...........................................................................3-5
GRILL MODELS
.......................................................................................................................................6
GAS REQUIREMENTS
....................................................................................................................7-8
LOCATING GRILL / BUILT-IN CLEARANCES
.............................................................9-10
BUILT-IN CONSTRUCTION DETAILS
..................................................................................11
LEAK TESTING
.....................................................................................................................................12
INSTALLER FINAL CHECKLIST
...............................................................................................13
BURNER ADJUSTMENTS
..............................................................................................................14
USING THE GRILL
........................................................................................................................15-16
LIGHTING INSTRUCTIONS
.................................................................................................16-17
USING THE SMOKER SYSTEM
..................................................................................................18
USING THE ROTISSERIE
........................................................................................................19-22
CARE & CLEANING
..........................................................................................................................23
BURNER REMOVAL & CLEANING
.........................................................................................24
TROUBLESHOOTING
.....................................................................................................................25
PARTS LISTS
Grill Burner Assembly Parts List ...............................................................................................26
Grill Body Parts List .....................................................................................................................27
Rotisserie Assembly Parts List ...................................................................................................28
Smoker Burner Assembly Parts List.........................................................................................29
48 Grill Cart Parts List ................................................................................................................30
36 Grill Cart Parts List ................................................................................................................31
WIRING DIAGRAM
Wiring Diagram – BG36-BQAR Models ................................................................................32
Wiring Diagram – BG48-BQR Models ...................................................................................33
Wiring Diagram – BG48-BQAR Models ................................................................................34
SERVICE
.....................................................................................................................................................35
WARRANTY
............................................................................................................................................36
3
Safety Practices & Precautions
IMPORTANT SAFETY NOTICE: Certain Liquid Propane dealers may fill liquid propane cylinders for
use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous
condition.
“Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will
vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be
ignited. To reduce this danger, you should take the following safety precautions:
1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of
its total capacity.
2. If you own or use an extra spare tank, or have a disconnected tank, you should NEVER store it near
or under the grill unit or heat box, or near any other ignition or heat source. A
metallic sticker with this warning is attached to the grill to remind you, your
family and all others who may use your BBQ grill of these safety precautions.
Do not remove this sticker.
WARNING: Do not try lighting this appliance without reading the “LIGHTING
INSTRUCTIONS” section of this manual.
• This Grill is f
or outdoor use only.
Children should not be left alone or unattended in an area where the grill is being
used. Never allow them to sit, stand or play on or around the grill at any time.
When in use, portions of the grill get hot enough to cause severe burns.
• Do not store items of interest to children around or below the grill, in the cart
or masonry enclosure. Never allow children to crawl inside a cart or enclosure.
•Never let clothing, pot holders or other flammable materials come in contact with or too close to
any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.
• Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
• Use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to
escape.
•Never lean over an open grill. When lighting a burner, always pay close attention to what you are
doing. Be certain you are pushing the ignition labeled for the burner you intend on using.
• When using the grill, do not touch the grill rack, burner grate or immediate surrounding area as
these areas become extremely hot and could cause burns.
•Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease
deposits collect in the drip pan. Clean often.
• Do not use aluminum foil to line drip pans or grill racks. This can severely upset combustion air
flow or trap excessive heat in the control area. The result of this can be melted knobs or ignitions
buttons.
• Begin by insuring proper installation and servicing. Follow the installation instructions provided with
this product. Have your grill installed by a qualified technician. Have the installer show you where
the gas supply shut off valve is located so that you know where to shut off the gas to the grill. If you
smell gas, your installer has not done a proper job of checking for leaks. If the connections are not
perfectly seated and tightened, you can have a small leak and therefore a faint gas smell. Finding a
leak is not a “do-it-yourself ” procedure. Some leaks can only be found with the burner control in
the “on” position and this must be done by a qualified technician.
4
Safety Practices & Precautions
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while
using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. Use of these types of materials may break with sudden temperature changes. Use
only on low or medium heat settings according to the manufacturer’s directions.
WARNING: Spiders and insects can nest in the burners of this and any other grill, and cause the gas
to flow from the front of the burner. This is a very dangerous condition which can cause
a fire to occur behind the valve panel, thereby damaging the grill components and
making it unsafe to operate.
WARNING: Keep the area surrounding the grill free from combustible materials, trash, or
combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct
the flow of combustion and ventilation air.
WARNING: Never use the grill in windy conditions. If located in a consistently windy area
(oceanfront, mountaintop, etc.) a wind break will be required. Always adhere to the
specified clearances listed.
• When using the open top burners always use flat bottomed utensils which are large enough to
cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of
clothing. Position handles inward away from open edges of the unit to avoid burns associated with
unintentional spillovers. Hold the handle of the pan to prevent movement of the utensil when
turning or stirring food. For proper lighting and performance of the burners keep the ports clean.
It is necessary to clean them periodically for optimum performance.
• Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill
while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
• Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner
on or around the grill. The chemical that produces the spraying action could, in the presence of
heat, ignite or cause metal parts to corrode.
• Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.
•Never grill without the drip pan in place and pushed all the way to the back of the grill. Without it
hot grease could leak downward and produce a fire or explosion hazard.
PREFERRED AIR FLOW
GRILL EXHAUST
EXHAUST
FLAME
BURNER
GRILL PLACEMENT
EXHAUST VENT FLOW
WIND
PRIMARY
INTAKE
AIR FLOW
WIND
ions
Safety Practices & Precautions
5
• Do not operate the grill under unprotected combustible construction. Use only in well ventilated
areas. Do not use in buildings, garages, sheds, breezeway or other such enclosed areas. This unit is
for outdoor use only.
• If a cart unit is stored indoors ensure that it is cool, fold the side shelf down, then push, never pull,
the grill. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well ventilated
area, out of reach of children.
• Do not use charcoal in the grill. Never use the grill in a windy area. Keep any electrical supply cord,
or the rotisserie motor cord away from the heated areas of the grill.
•Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free
and clear from debris.
• Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam.
Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions
of the grill rack or burner grate.
• CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates
some by products which are on the list of substances which are known by the State of California to
cause cancer or reproductive harm. California law requires businesses to warn customers of
potential exposure to such substances. To minimize exposure to these substances always operate
this unit according to the Use and Care Manual, ensuring you provide good ventilation when cooking
with gas.
6
Grill Models
BG48-BQAR
BG48-BQR
BG36-BQAR
tions
7
Gas Requirements
Verify the type of gas supply to be used, either
natural or LP, and make sure the marking on the
appliance rating plate agrees with that of the supply.
The rating plate is located on the inside back wall
of the Grill. Never connect an unregulated gas line
to the appliance.
An installer supplied gas shut-off valve must be
installed in an easily accessible location. All installer
supplied parts must conform to local codes, or in
the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70-1990, and the
National Fuel Gas Code, ANSI Z223.1-1988.
All pipe sealants must be an approved type and
resistant to the actions of LP gases. Never use
pipe sealant on flare fittings. All gas connections
should be made by a competent technician and in
accordance with local codes and ordinances. In the
absence of local codes, the installation must comply
with the national fuel gas code ANSI Z223.1-1988. Gas conversion kits are available from the factory.
When ordering gas conversion kits have the model number, and the type of gas (natural or LP) from
your grill.
TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:
BG48-BQR - 124,000 Btu/hr BG48-BQAR - 134,000 Btu/hr BG36-BQAR - 94,000 Btu/hr
The appliance and its individual shut off valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) The
appliance must be isolated from the gas supply piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than
1/2 PSIG (3.5 kPa.). The installation of this appliance must conform with local codes or, in the absence
of local codes, with the national fuel gas code,ANSI Z223.1a-1988. Installation in Canada must be in
accordance with the Standard Can1-b149.1 and/or .2 (installation code for gas burning appliances and
equipment) and local codes.
NATURAL GAS HOOK UP:
Connection: 1/2" NPT male with 3/8" flare adapter. Operating pressure: 4.0" W.C.
Supply pressure: 5" to 14" water column. If in excess of 14" W.C. a step down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply
lines. Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too
small, the grill will not function properly. Any joint sealant used must be an approved type and be
resistive to the actions of LP gases.
TO HOOK-UP THE FITTINGS SUPPLIED WITH THE GRILL:
Assemble as shown (Fig.01). Use threading compound on male threads only. Do not use threading
compound on the male end of the 1/2 NPT to 3/8 flare adapter. Use a second pipe wrench to hold
FIG.01 Natural Gas
8
Gas Requirements
the grill inlet pipe to avoid shifting any internal gas lines of the grill. Ensure that the regulator arrow
points in the direction of gas flow towards the unit, away from the supply. Do not forget to place the
installer supplied gas valve in an accessible location.
LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR):
Grills orificed for use with LP gas come equipped with an high capacity hose/regulator assembly for
connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included.
Connection: 1/2" NPT male with a 3/8" Flare adapter (included). LP Hose with a quick disconnect and
fittings are included. Operating pressure: 10.0"W.C.
To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve on
the tank is completely closed. Although the flow of gas is stopped when the Type 1 system is disconnected as part of of its safety feature, you should always turn the LP tank main valve (Fig.02) off after
each use and during transport of the tank or unit. Insert the regulator inlet into the tank valve and turn
to the black coupler clockwise until the coupler tightens up. Do not overtighten the coupler. Turn
the main tank valve on and turn the burner control valves on the unit to the “lite” position for about 20
seconds to allow the air in the system to purge before attempting to light the burners.
To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn
counter clockwise. The inlet will then disengage, remove the inlet from the tank valve opening if it has
not already done so when it disengaged. Your local LP filling station should be equipped with the proper
equipment to fill your tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. Never
use a cylinder with a damaged valve. Always check for leaks after every LP tank change. The LP gas
cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S.
Department of Transportation (DOT) and designed for use with a Type 1 system only. Do not change the
regulator/hose assembly from that supplied with the unit or attempt to use a Type 1 equipped regulator/hose
assembly with a standard 510 POL tank/valve assembly. The cylinder must be provided with a shut off valve
terminating in an LP gas supply cylinder valve outlet specified, as applicable, for connection Type 1. If the
appliance is stored indoors the cylinder must be disconnected and removed from the appliance.
Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.
FIG.02 LP Gas
9
Locating Grill/Built-In Clearances
INSULATED JACKET:
Do not build the Grill under overhead unprotected combustible construction. If the Grill is to be
placed into a combustible enclosure, an approved insulated jacket is necessary and is available from
your dealer. Use only the DCS insulated jacket which has specifically been designed and tested for this
purpose.
LOCATION:
When determining a suitable location take into account concerns such as exposure to wind, proximity
to traffic paths and keeping any gas or electrical supply lines as short as possible. Locate the grill only
in a well ventilated area. Never locate the grill in a building, garage, breezeway, shed or other such
enclosed areas without an approved ventilation system. During heavy use, the grill will produce a lot of
smoke. Ensure there is adequate area for it to dissipate.
Important : Gas fittings, regulator, and installer supplied shut-off valves must be easily accessible.
CLEARANCES TO COMBUSTIBLE CONSTRUCTION:
A Minimum of 12" from the sides and a minimum of 12" from the back must be maintained from the
Grill above and below the cooking surface to adjacent vertical combustible construction. (Fig. 03)
CLEARANCES TO NON-COMBUSTIBLE CONSTRUCTION:
A minimum of 3" clearance from the back of the grill to non-combustible construction is required for
the purpose of allowing the lid to open fully. It is desirable to allow at least 6" side clearance to noncombustible construction above the cooking surface for counter space. If you’ll be using the rotisserie
option, the space is essential for motor and skewer clearance. The Grill can be placed directly adjacent
to non-combustible construction below the cooking surface. (Fig. 03)
"
"
FIG.03
10
Built–In Grill Clearances
GENERAL
The Grill is designed for easy placement into masonry enclosures. For non-combustible applications
the grill drops into the opening shown in (Fig. 04) and hangs from its side flanges. A deck is not
required to support it from the bottom.When using the insulated jacket in a combustible enclosure
application, see the bottom of Fig. 04.The jacket assembly must be supported from the bottom by a
ledge on each side or a solid deck beneath the entire grill or insulated jacket
Review the detail drawing shown (Fig. 04) and take into account the provisions shown for gas line
hook-up clearance in the left rear corner. It is recommended that ventilation holes are provided in the
enclosure in the event of a gas leak. The supporting ledges or deck must be level and flat. The counter
should also be level.
11
Built–In Construction Details
FIG.04
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