DCS CSS30 Installation Manual
CART ASSEMBLY
30” CSS GRILL CART
INSTALLATION INSTRUCTIONS
IMPORTANT!
SAVE THESE INSTRUCTIONS
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Before you begin, read these instructions completely and carefully. Do not jump ahead or skip any step.
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Some parts have sharp edges; care must be taken when handling the various components to avoid injury.
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Please, read safety information provided in these instructions before beginning assembly. Wear gloves when handling.
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Two or more people should work together to assemble the cart and grill head.
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NOTE: Avoid using side shelf to move cart. Push or pull cart by grasping corners of grill head.
GETTING STARTED
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Remove and discard packaging.
Contents Included:
Your cart is packaged in one box. The box contains your 30” grill
cart and a universal hardware kit to be used for BGB30-BQR grill
installation and may contain extra hardware for your convenience.
CONTENTS QTY.
Machined
Philip screws
10-24X1/2”
Screw
1/4-20X1/2”
5
5
CONTENTS QTY.
1
30” Grill Cart
1
Instruction
Screw
1/4-20X2”
Keps Nut
1/4-20
Rubber
Bumper
TOOLS REQUIRED
1
5
5
Eye Goggles
Work Gloves
Power
Screwdriver
or Variable
Speed Drill with
Phillips -tip #2
Attachment
10mm Wrench
or Socket
3/32” Allen
Wrench
1
STEP 1
Grill Placement onto Cart (2 persons required)
1 Remove drip tray/pan for easier handling.
Place grill head on cart.
2 Slide back.
3 Ease over rear flange.
4 Secure with screws.
After drip tray/pan is removed,
carefully place grill head on cart
(2 person minimum).
Pinch point
Once Grill rests on cart, slide grill
to rear of cart as shown.
Grill head should rest over rear
cart flange as shown above.
Lift grill over rear flange of cart
(be aware of pinch points).
STEP 2
Front End Screw Installation
1 Install remaining (3) screws (10-24 x 1/2”) in front of head to cart.
2 Slide drip tray/pan back into place. Move side shelf bars up and set trays into place.
Secure grill to rear of cart with
(2) Phillips-head screws
provided (10-24 x 1/2”).
Secure grill to the front of the cart
with Phillips-head screws (provided).
Slide drip tray/pan back into place. Move
side shelf bars up and set trays into place.
2
STEP 3
Bolt Installation
After head is in place, install the bolt (1/4-20 x 2”)
in the location shown.
NOTE: This bolt secures side bracket to grill head
assembly for added side shelf strength.
Apply Loctite 242 (blue) to the first 3-4 threads
prior to installation of this bolt.
Ensure the bolt goes
through into the Grill
Head to secure
STEP 4
Side Shelf adjustment
●
With extended use, the shelf may become
unleveled and needs to be readjusted.
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In between the bracket where the shelf hinge
is, is an adjustment grub screw.
●
Grasping the shelf, carefully raise up the shelf
and hold while with other hand using a 3/32
allen wrench turn the screw to the desired
level.
Side Shelf
Bolt
(1/4-20 x 2”)
Underside of
Side Shelf
Grub Screw
(Use Allen Wrench/Key to adjust)
STEP 5
Gas Hookup - LP
Attach LP gas line connector hose assembly (as shown in “LP Gas Hookup” section - Use/Care Guide) and then
connect to LP tank as shown.
1 Check that the cylinder valve is
OFF by turning clockwise.
2 Using the correct spanner, tighten
the connecting nut as tight as
possible. Do not use a spanner on a
handwheel connection.
3 After fitting the regulator it may
have assumed a position out of the
horizontal, this is not important,
DO NOT TWIST THE REGULATOR.
4 When gas is required, turn the cylinder valve anti-clockwise.
Leak test all connections before operating the appliance.
3
STEP 6
LP Tank Restraint
IMPORTANT!
If you intend to store a 20 lb Type 1 LP Cylinder inside the cart, then the tank restraint rings on the bottom of the cart
must be used.
1 Remove the two front screws on the tank retainer rings inside the cart as shown.
2 Loosen the two rear screws (but don’t remove them)
3 Open the tank rings enough to insert the LP tank.
4 Pull the rings back around the LP tank
5 Secure all four screws.
Loosen rear two screws
Remove front two screws
Open up the tank rings
Close up the tank rings and
tighten all four screws
4
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