DCS CPV364GLL, CPV364GLN, CPU486GLN, CPV366N, CPV485GDN Installation Guide

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Professional cooktop
CPU/CPV models
Installation instructions
La table de cuisson professionelle
Modèles CPU/CPV
Guide d’installation
US CA
WARNING!
MISE EN GARDE!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
NEVER use this appliance as a space heater to heat or warm the room. Doing so may result in carbon monoxide poisoning and overheating of the appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Le fait de ne pas suivre toutes les instructions de ce manuel peut provoquer un feu ou une explosion causant des dommages matériels, des blessures ou la mort.
Ne rangez et n'utilisez pas de l’essence ou d’autres liquides et vapeurs inflammables à proximité de cet appareil ou de tout autre appareil.
N'utilisez JAMAIS cet appareil pour chauffer une pièce. Le non-respect de cette consigne peut causer un empoisonnement au monoxyde de carbone et une surchauffe de l'appareil.
QUE FAIRE SI VOUS DÉCELEZ UNE ODEUR DE GAZ
Ne tentez d’allumer aucun appareil. Ne touchez à aucun interrupteur électrique. N'utilisez aucun téléphone dans l'édifice. Appelez immédiatement votre fournisseur
de gaz en utilisant le téléphone d’un voisin. Suivez les consignes du fournisseur de gaz.
S’il vous est impossible de joindre votre fournisseur de gaz, appelez le service d’incendie.
L’installation et l’entretien doivent être effectués par un installateur ou un technicien qualifié, ou par un employé de votre fournisseur de gaz.
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS professional Cooktop. Because of this appliance’s unique features we have developed this Installation Guide. It contains valuable information on how to properly install your new appliance for years of safe and enjoyable cooking.
For your convenience, product questions can be answered by a Fisher & Paykel Customer Care Representative by phone: 1-888-936-7872, or email:
NOTE: Please write the Model, Code, and Serial Number on this page for references (located on the rating plate behind the unit right side)
MODEL NUMBER SERIAL NUMBER CODE
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
WARNING
Improper installation, adjustment alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before using, installing or servicing this equipment.
customer.care@fisherpaykel.com
.
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WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DANGER
If You Smell Gas:
1. Do not try to light any appliance.
2. Do not touch any electrical switch; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
5. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING
To reduce the risk of injury to persons in the event of a cooktop grease fire, observe the following: Turn burner off first. Smother flames with a close-fitting lid, cookie sheet, metal tray, baking soda or use a dry chemical or foam-type fire extinguisher. Be careful to prevent burns. If the flames do not go out immediately evacuate and call the fire department. Never pick up a flaming pan - You may be burned. DO NOT USE WATER ON GREASE FIRES, including wet dishcloths or towels - a violent steam explosion will result. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit.
IMPORTANT!
Installer: leave this manual with the customer. Customer: please retain this manual for future reference and for the local inspector’s use.
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TABLE OF CONTENTS
INTRODUCTION 3
SAFETY PRACTICES AND PRECAUTIONS 4
MODELS 7
PLANNING THE INSTALLATION 8
UNPACKING AND HANDLING 10
VENTILATION REQUIREMENTS 11
CABINET PREPARATION 12
BACKGUARD INSTALLATION 15
ELECTRICAL CONNECTIONS 15
GAS HOOKUP 16
TEST AND ADJUSTMENTS 17
INSTALLER FINAL CHECKLIST 18
WARRANTY AND SERVICE 19
INTRODUCTION
IMPORTANT INSTALLATION INFORMATION
The cooktops are tested in accordance with ANSI Z21.1 Standard for Household Cooking Gas Appliances. These cooktops must be installed in conjunction with a suitable overhead vent hood. (See ventilation requirements). Due to the professional high heat capacity of this unit, particular attention should be paid to the hood and duct work installation to ensure it meets local building codes. To eliminate risk of burns or fire by reaching over heated surface units, cabinet storage located above the surface units should be avoided.
Check local building codes for the proper method of cooktop installation. Local codes vary. Installation, electrical connections, and grounding must comply with all applicable codes. In the absence of local codes, the cooktop should be installed in accordance with the National Fuel Gas Code ANSI Z223.1 and National Electrical Code ANSI / NFPA 70. Be sure that the unit being installed is set up for the kind of gas being used. The gas cooktop is shipped from the factory set and adjusted for natural gas or LP (propane), depending on the specific model ordered. Verify that the cooktop is compatible with gas supply at the installation site before proceeding further. Return cooktop to dealer if unit is not set for site gas supply.
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SAFETY PRACTICES AND PRECAUTIONS
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When properly cared for, your new DCS Appliance has been de signed to be a safe, reliable cooking appliance. When using this restaurant caliber appliance, use it with extreme care, as this type appliance provides intense heat and can increase the accident potential. Basic safety precautions must be followed when using kitchen appliances, including the following:
Read the user guide, which came with this appliance, thoroughly before using your new appliance. This will help
to reduce the risk of fire, electric shock, or injury to persons.
Begin by insuring proper installation and servicing. Follow the installation instructions in this manual. Be sure to
have a qualified technician install and ground this appliance before using.
Have the installer show you where the gas supply shut-off valve is located so you will know how and where to
turn off the gas to the appliance.
If you smell gas, the installer has not done a proper job of checking for leaks. Shut the gas to the appliance off
and follow the instructions on the inside front cover of this manual. Do not attempt to find the leak yourself. This must be done by a qualified service technician only.
If by some chance a burner goes out and gas escapes, open a window or a door to let the room air out. Do not
attempt to use the appliance until the gas has had time to dissipate. Follow the instructions on the inside front cover of this manual.
This appliance has been factory assembled for natural or LP gas. It should be correctly ad justed from the factory
for the type of gas that is used.
Do not repair or replace any part of this appliance unless it is specifically recommended in this manual. All other
servicing should be referred to a qualified technician.
Children should not be left alone or unattended in an area where appliances are in use. They should never be
allowed to turn knobs, push buttons, sit or stand on any part of an appliance while in operation.
WARNING:
Do not store items of interest to children above or at the back of any appliance. Children could be seriously injured if they should climb onto the appliance to reach these items.
Never store anything on the cooktop. Flammable materials can catch fire, plastic items may melt or ignite and
other types of items could be ruined.
Do not hang articles from any part of the appliance or place anything against the oven. Some fabrics are quite
flammable and may catch on fire.
If the appliance is near a window be certain the curtains do not blow over or near the cooktop burners; they
could catch on fire.
Do not use water on grease fires. Turn all burners OFF, then smother fire with baking soda or use a dry chemical
or foam-type fire extinguisher.
Never let clothing, pot holders, or other flammable materials come in contact with, or too close to, any burner or
burner grate until it has cooled. Fabric may ignite and result in personal injury.
Be certain to use only dry pot holders: moist or damp pot holders on hot surfaces may cause burns from steam.
Do not use a towel or other bulky cloth in place of pot holders. Do not let pot holders touch hot burners, or burner grates.
For personal safety, wear proper apparel. Loose fitting garments or hanging sleeves should never be worn while
using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
SAFETY PRACTICES AND PRECAUTIONS
Do not use aluminum foil to line any part of the cooktop. Doing so, heat will be trapped underneath it. This
trapped heat can upset the cooking perfor mance and can damage the finish of the cooktop parts.
This appliance is for cooking. Never use the cooktop to warm or heat a room. This could damage the cooktop.
WARNING! NEVER use this appliance as a space heater to heat or warm the room.
Doing so may result in carbon monoxide poisoning.
When using the cooktop: Do not touch the burner grates or the immediate surrounding area. Areas adjacent to
the burners may become hot enough to cause burns.
Never leave the cooktop unattended when using high flame settings. When cooking with high flame settings,
boil overs may cause smoking and greasy spill overs may ignite. More importantly, if the burner flames are smothered by a severe boil over which affects the igniter, unburned gas will escape into the room.
Only certain types of glass, heat-proof glass-ceramic, ceramic, earthen ware, or other glazed utensils are suitable
for cooktop use. This type of utensil may break with sudden temperature changes. Use only on low or medium flames settings according to the manufacturer’s directions. The use of professional utensils is recommended.
Do not heat unopened food containers; a build up of pressure may cause the container to burst.
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During cooking, set the burner control so that the flame heats only the bottom of the pan and does not extend
beyond the bottom of the pan. This could heat and/or melt the handles, and may increase cooking time.
Always use utensils that have flat bottoms large enough to cover the burner. The use of undersized utensils will
expose a portion of the flame to direct contact and may result in ignition of clothing.
To minimize burns, ignition of flammable materials and unintentional spill overs, position handles of utensils
inward so they do not extend over adjacent work areas, cooking areas, or the edge of the cooktop.
Hold the handle of the pan to prevent movement of the utensil when stirring or turning food.
Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect
around the cooktop burners. Clean after each use or boil over.
For proper lighting and performance of the cooktop burners, keep the burner ports clean. It may be necessary to
clean these when there is a boil over or when the burner does not light, even though the electronic igniters click.
Do not use the grill for cooking excessively fatty meats or products which promote flare-ups. Do not use cooking
utensils on the grill.
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Gas supply line
Installer-supplied
shut-ovalve
open” position
SAFETY PRACTICES AND PRECAUTIONS
US CA
Clean the cooktop with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the cooktop while
it is hot. Some cleaners produce noxious fumes if applied to a hot surface. Follow directions provided by the cleaner manufacturer.
Be sure all the cooktop controls are turned off and the appliance is cool before using any type of aerosol cleaner
on or around the appliance. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Clean the ventilator hood and filters above the cooktop frequently so grease from cooking vapors does not
accumulate on them.
Turn the ventilator OFF in case of fire or when intentionally “flaming” liquor or other spirits on the cooktop. The
blower, if in operation, could unsafely spread the flames.
DO NOT obstruct the flow of combustion or ventilation air to the appliance. Be sure a fresh air supply is
available.
For safety reasons and to avoid damage to the appliance never sit, stand, or lean on the cooking surface.
Service should only be done by authorized technicians. Technicians must disconnect the power supply before
servicing this appliance.
WARNING:
California Proposition 65 - The burning of gas cooking fuel generates some by-products which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the instructions contained in this booklet and provide good ventilation to the room when cooking with gas.
REQUIREMENTS FOR HOOKUP TO GAS SUPPLY
The gas supply connections should be made by a qualified technician in accordance with local codes or
ordinances. In the absence of a local code, the installation must conform to the latest edition of National Fuel Gas Code ANSI Z.223.1 (Warning: this appliance must be installed by a licensed plumber or gas fitter when within the Commonwealth of Massachusetts).
A manual shut-off valve (supplied by the installer) must be installed in an accessible location
in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance. (In Massachusetts such shut-off valves should be approved by the Board of State Examiners of Plumbers & Gas Fitters.) The shut-off valve must be located within 6 feet (1.8 metres) of the appliance it serves.
Make sure the gas supply is turned off at the wall valve before connecting the appliance
Leak-testing of the appliance shall be conducted according to the manufacturer’s
instructions. See instructions in section ‘Test and adjustments’.
MODELS
48 CPU/CPV COOKTOP MODELS
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CPU/CPV484GG
CPU/CPV-486GD
36 CPU/CPV COOKTOP MODELS
CPU/CPV-486GL
CPU/CPV485GD
CPU/CPV-366
CPU/CPV-364GD CPU/CPV-364GL
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PLANNING THE INSTALLATION
IMPORTANT INSTALLATION INFORMATION
All cooktop models with less than a 12” clearance between combustible material and the back edge of the cooktop, require the installation of one of the two offered Wall Mount Backguards – see section ‘Backguard installation’.
Wall Mount Full Backguard
15/16”
Wall Mount Low Backguard
15/16”
FIG. 1
12”
30”
MODEL NUMBER LOW
BACKGUARD
48” Cooktop BGCU-1248 BGCU-3048
36” Cooktop BGCU-1236 BGCU-3036
FULL BACKGUARD
PLANNING THE INSTALLATION
RECOMMENDED INSTALLATION SEQUENCE
Install components in the following order:
A. Vent Hood B. Backguard System (sold separately) C. Cooktop
1. Locate cooktop according to cooktop installation instructions.
2. Measure distance from counter surface to top of trim on cooktop adding 1/4” for backguard clearance.
3. Transfer this measurement to the wall. This will mark the bottom of your backguard.
4. From this line measure 29-3/4” up wall to mark top of 30” backguard. This is the minimum height that the bottom of your vent hood can be installed.
5. Follow vent hood manufacturer’s installation instructions to install vent hood.
6. Follow backguard installation instructions to install backguard.
7. Connect gas and electric connections and slide cooktop into position.
NOTE:
A manual gas supply valve must be installed. See section ‘Gas Hook-up’.
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UNPACKING AND HANDLING
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CAUTION:
Proper equipment and adequate manpower must be used in moving the cooktop to avoid personal injury or damage to the unit.
MOVING AND PLACING THE COOKTOP
The cooktops have a shipping weight of approximately 228 pounds (36” models) and 324 pounds (48” models). After removal of packing materials, it is recommended that the grates and grease drip-pan (some models only) be removed to facilitate handling. This will reduce the weight to about 150 pounds.
DO NOT REMOVE THE GRILL OR GRIDDLE ASSEMBLIES.
It may be necessary to remove the cooktop knobs to pass through some doorways. With the knobs removed a 29-3/8” wide opening is required. Remove the outer carton and packing material from the shipping base. The cooktop is held to the skid by four straps. After removing the straps, the cooktop must be lifted and removed from the skid.
The professional cooktop should be moved close to its final location. Electric and gas connections should be
made and the backguard installed before the cooktop is placed in its final position.
ANCHORING THE COOKTOP
Due to the weight of the cooktop, it is not necessary to anchor the unit to the counter.
VENTILATION REQUIREMENTS
A suitable exhaust hood must be installed above the cooktop. The following chart indicates the minimum
blower capacity recommended for hood ventilation.
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VENTILATION UNIT
HOOD 23” Deep x Unit Width 30” Deep x 36” at Bottom
BLOWER
* Cooktops featuring a grill require a 1200 CFM ventilation unit.
STANDARD COUNTER INSTALLATION RECOMMENDATONS
48” Cooktop
1200 CFM
*36” Cooktop
600-1200 CFM
ISLAND INSTALLATION RECOMMENDATONS
1200 CFM
600-1200 CFM
CAUTION:
Ventilation hoods and blowers are designed for use with single wall ducting. However, some local building codes or inspectors may require double wall ducting and/or damper. Consult local building codes and/or local agencies, before starting, to ensure that hood and duct installation will meet local requirements.
Hood blower speeds should be variable to reduce noise and loss of heated or air conditioned household air when maximum ventilation is not required. Normally, the maximum blower speed is only required when using the grill.
For best smoke elimination, the lower edge of the hood should be installed a minimum of 30” to a maximum of 36” above the cooktop cooking surface, see section ‘Cabinet preparation’. If the hood contains any combustible materials (i.e. a wood covering) it must be a minimum of 36” above the cooking surface.
Due to a high volume of ventilation air, a source of make-up air (outside replacement air) is recommended. This is particularly important for tightly sealed and insulated homes. A reputable heating and ventilating contractor should be consulted.
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CABINET PREPARATION
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1. To ensure professional results, the cabinet and countertop openings should be prepared by a qualified cabinet worker. We recommend having the cooktop available before cutting the opening for more precise dimension verification.
2. The clearances shown in Fig. 6 are required for all types of backguard installations.
3. The cooktop must be supported from the bottom. Provide a platform or some other means of support to set the cooktop on.
NOTE:
Opening is required for gas and electrical.
4. The cooktop can be installed in various positions with the front either flush or projecting, depending on the countertop depth.
5. Establish the centerline of the desired cooktop location. It should be the same as the center of the overhead ventilation hood.
Min. 48" Wide Hood for 48" models Min. 36" Wide Hood for 36" models
30" Min. 36" Max. for best smoke elimination
F
A
B
C
18" Min.
2"
As dened in the “National Fuel Gas Code” (ANSI Z223.1, latest edition).
The horizontal surfaces of the cooktop trim must not be below countertop level.
G
Cooking Surface
Electrical and Gas Supply.
Fig. 2
D
16"
cabinet face
13" Max.
E
12" Min. to Combustible Material, Each Side
CAUTION 36" Min. to combustible material, from cooking surface
MODELS A B C D E F G
CPU/CPV-48 Models 47-7/8” 28” 8-5/16” 48” 24” or 26-1/2”* 8” 17” CPU/CPV-36 Models 35-7/8” 28” 8-5/16 ” 36” 24” or 26-1/2”* 8” 7”
*24” for installation with projecting control panel,
26-1/2
” for installation with flush control panel.
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