DCS CDV-304, CDV365 Installation Guide

Drop-in gas cooktops

CDU/CDV models

Installation instructions

and User guide

Table de cuisson suspendue

Modèles CDU/CDV

Instructions d’installation

et Guide d’utilisation

US CA

WARNING!

MISE EN GARDE!

If the information in this manual is not
followed exactly, a fire or explosion may
result causing property damage, personal
injury or death.

Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.

NEVER use this appliance as a space heater
to heat or warm the room. Doing so may
result in carbon monoxide poisoning and
overheating of the appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s
instructions.

If you cannot reach your gas supplier, call the
fire department.

Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.

Le fait de ne pas suivre toutes les instructions
de ce manuel peut provoquer un feu ou une
explosion causant des dommages matériels,
des blessures ou la mort.

Ne rangez et n'utilisez pas de l’essence ou
d’autres liquides et vapeurs inflammables à
proximité de cet appareil ou de tout autre
appareil.

N'utilisez JAMAIS cet appareil pour chauffer
une pièce. Le non-respect de cette consigne
peut causer un empoisonnement au monoxyde
de carbone et une surchauffe de l'appareil.

QUE FAIRE SI VOUS DÉCELEZ
UNE ODEUR DE GAZ

Ne tentez d’allumer aucun appareil.
Ne touchez à aucun interrupteur électrique.
N'utilisez aucun téléphone dans l'édifice.
Appelez immédiatement votre fournisseur

de gaz en utilisant le téléphone d’un voisin.
Suivez les consignes du fournisseur de gaz.

S’il vous est impossible de joindre votre
fournisseur de gaz, appelez le service d’incendie.

L’installation et l’entretien doivent être effectués
par un installateur ou un technicien qualifié, ou
par un employé de votre fournisseur de gaz.

A MESSAGE TO OUR CUSTOMERS

Thank you for selecting this DCS Professional Drop-In Cooktop. Because of this appliance’s unique features we
have developed this Manual. It contains valuable information on how to install, operate and maintain your new
appliance for years of safe and enjoyable cooking.

To help serve you better, please fill out and submit your Product Registration by visiting our website at
www.dcsappliances.com and selecting “Customer Care” on the home page and then select “ Product
Registration”. In addition, keep this manual handy, as it will help answer questions that may arise as you use your
new appliance.

For your convenience, product questions can be answered by a Fisher & Paykel Customer Care Representative by
phone: [phone], or by email:

NOTE: Please write the Model and Serial Numbers on this page for references (located at the bottom of the chas­sis, right corner).

MODEL NUMBER SERIAL NUMBER

NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.

DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.

[e-mail].

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WARNING

Improper installation, adjustment alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before using, installing or servicing this
equipment.

Installation, electrical connections, and grounding must comply with all applicable codes. In the absence of local
codes, the appliance should be installed in accordance with the National Fuel Gas Code, ANSI Z223-1 and National
Electrical Code ANSI/NFPA 70.

Important!

Installer: Leave this manual with the customer.
Customer: Please retain this manual for future reference and for the local inspector’s use.

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TABLE OF CONTENTS

SAFETY PRACTICES AND PRECAUTIONS 3

PROPER VENTILATION REQUIREMENTS 6

INSTALLATION INSTRUCTIONS 7

Preparing for the Installation 7
Cabinet Preparation 8
Product Dimensions 9
Cutout and Cabinetry Dimensions 10
Gas Hook Up 11
Leak Testing 11
Power Requirements 12
Required Grounding Method 13

INSTALLER FINAL CHECKLIST 14

COOKTOP USE 16

Control Knobs 16
Cooking Utensils 16
Burners 16
Electronic Igniters 17
Burner Efficiency 17
Flame Height 17
Burner Grates 17
If There is a Power Failure 17

CARE AND MAINTENANCE 18

Cleaning the Cooktop 18
Cleaning the Burner Grates 18
Cleaning the Burners 19
Cleaning the Igniters 19

WARRANTY AND SERVICE 20

SAFETY PRACTICES AND PRECAUTIONS

When properly cared for, your new DCS Appliance has been de signed to be a safe, reliable cooking appliance.
When using this restaurant caliber appliance, use it with extreme care, as this type appliance provides intense
heat and can increase the accident potential. Basic safety precautions must be followed when using kitchen ap­pliances, including the following:

■

Read the user guide thoroughly before using your new appliance. This will help to reduce the risk of fire, electric

shock, or injury to persons.

■

Begin by insuring proper installation and servicing. Follow these installation instructions. Be sure to have a

qualified technician install and ground this appliance before using.

■

Have the installer show you where the gas supply shut-off valve is located so you will know how and where to

turn off the gas to the appliance.

■

If you smell gas, the installer has not done a proper job of checking for leaks. Turn the gas to the appliance off

and follow the instructions on the inside front cover of this manual. Do not attempt to find the leak yourself.
This must be done by a qualified service technician.

■

If by some chance a burner goes out and does not re-ignite and gas escapes, turn the gas to the appliance off

and open a window or a door to let the room air out. Do not attempt to use the appliance until the gas has had
time to dissipate.

■

This appliance has been factory assembled for Natural Gas or Liquid Propane as indicated by model number.

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■

Do not repair or replace any part of this appliance unless it is specifically recommended in this manual. All other

servicing should be referred to a qualified service technician.

WARNING:

The flame sizes at the lowest (SIM) and highest (HI) settings (i.e. the minimum and maximum rate of gas flow
through the valve) were adjusted at the factory for optimum performance. You should not attempt to disassemble
the burner and modify these original gas flow settings. Doing so is extremely dangerous and will void the warranty.
If any modification to the factory settings is required, this should only be done by a qualified technician.

WARNING: Do not leave children alone --

Children should not be left alone or unattended in an area where appliances are in use. They should never be al­lowed to turn knobs, push buttons, sit or stand on any part of an appliance.

WARNING:

Caution -- Do not store items of interest to children on, above, or at the back of any appliance.
Children could be seriously injured if they should climb onto or reach across the appliance to reach these items.

■

Never store anything on the cooktop. Flammable materials can accidently catch fire, plastic items may melt or

ignite and other types of items could be ruined.

■

Do not hang articles from any part of the appliance. Some fabrics are quite flammable and may catch on fire.

■

If the appliance is near a window be certain the curtains do not blow over or near the cooktop burners; they

could catch on fire.

■

Never let clothing, pot holders, or other flammable materials come in contact with, or too close to any burner or

burner grate until it has cooled. Fabric may ignite and result in personal injury.

■

Be careful when reaching for items stored in cabinets above the appliance.

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SAFETY PRACTICES AND PRECAUTIONS

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■

Be certain to use only dry pot holders; moist or damp pot holders on hot surfaces may cause burn injury from

steam. Do not use a towel or other bulky cloth in place of pot holders. Do not let pot holders touch hot burners,
or burner grates.

■

For personal safety, wear proper apparel. Loose fitting garments or hanging sleeves should never be worn while

using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

■

Do not use aluminum foil to line any part of the cooktop. Using a foil liner could result in a

fire hazard.

WARNING:

This appliance is for cooking. Based on safety considerations, never use the cooktop to warm or heat a room.

WARNING:

Do not touch burners or areas near burners. Burners may be hot even though they are dark in color. Burners and
areas near burners may become hot enough to cause burns. To avoid risk of burns and/or fire, keep loose clothing,
potholders or any other flammable materials well clear of the burner flame. Do not touch or let clothing, pothold­ers or other flammable materials contact burners or areas near burners until they have had sufficient time to cool.
Among these areas are the burners and grates.

■

Never leave the cooktop unattended when using high flame settings. A possible boil over could cause smoking

or greasy spill overs may ignite. More importantly, if the burner flames are smothered by a severe boil over which
affects the igniter, the unburned gas will escape into the room, which would be extremely dangerous.

■

Only certain types of glass, heat-proof glass-ceramic, ceramic, earthen ware, or other glazed utensils are suitable

for use on the open flame of the cooktop. Utensils that are not thermally heat safe may break with sudden tem­perature changes.

■

Do not heat unopened food containers; a build up of pressure may cause the container to burst.

■

During cooking, set the burner control so that the flame heats at the bottom of the pan and does not curl around

the bottom edges of the pan. This could heat and/or melt the handles.

■

Use proper pan size -- Always use utensils that have flat bottoms large enough to cover the burner. The use of un-

dersized utensils will expose a portion of the flame to direct contact and may result in ignition of clothing. Proper
relationship of utensil to burner will also improve efficiency.

■

To minimize burns, ignition of flammable materials and accidental spill overs, position handles of utensils inward

so they do not extend over adjacent work areas, cooking areas, or the outside edges of the cooktop.

■

Hold the handle of the pan to prevent movement of the utensil when stirring or turning food.

■

Grease is flammable. Do not use water on grease fires. Turn OFF the burner, then smother the fire with baking

soda or use a dry chemical or foam-type fire extinguisher. Let hot grease cool before attempting to handle it.
Avoid letting grease deposits collect around the base of the cooktop burners. Clean after each use or boil over.

■

Use splatter screens over pans when frying foods to minimize possible grease burns. Be sure not to use a flame

that is too high.

■

For proper lighting and performance of the cooktop burners, keep the burner ports clean. It may be necessary to

clean these when there is a boil over or when the burner does not light, even though the electronic igniters click.

■

Clean the cooktop with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the cooktop while

it is hot. Some cleaners produce noxious fumes if applied to a hot surface. Follow directions provided by the
cleaner manufacturer.

SAFETY PRACTICES AND PRECAUTIONS

■

Be sure all the cooktop controls are turned off and the appliance is cool before using any type of aerosol cleaner

on or around the appliance. The chemical that produces the spraying action could, in the presence of heat, ignite
or cause metal parts to corrode.

■

Clean the ventilator hood and filters above the cooktop frequently so grease from cooking vapor does not accu-

mulate.

■

Turn the ventilator OFF in case of fire. The blower, if in operation, could unsafely spread the flames.

■

Do not obstruct the flow of combustion or ventilation air to the appliance. Be sure a fresh air supply is available.

■

For safety reasons and to avoid damage to the appliance never sit, stand, or lean on any part of the appliance.

■

Service should only be done by authorized technicians. Service technicians must disconnect the power supply

before servicing this appliance.

■

California Proposition 65 - Warning: The burning of gas cooking fuel generates some by-products which are

known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn
customers of potential exposure to such substances. To minimize exposure to these substances, always operate
this unit according to the instructions contained in this booklet and provide good ventilation to the room when
cooking with gas.

Important!

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■ This appliance must be installed by an authorized person (Warning: this appliance must be installed by a

licensed plumber or gas fitter when within the Commonwealth of Massachusetts).

A manual shut-off valve must be installed in an accessible location in the gas line external to the appliance

■

for the purpose of turning on or shutting off gas to the appliance. (In Massachusetts such shutoff devices
should be approved by the Board of State Examiners of Plumbers & Gas Fitters.)

Installer supplied
shut-o valve
must be easily
accessible inside
cabinetry.

Gas Supply

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PROPER VENTILATION REQUIREMENTS

IMPORTANT INFORMATION:

CAUTION!

Ventilation hoods and blowers are designed for use with single wall ducting. However, some local building codes or
inspectors may require double wall ducting. Consult local building codes and/or local agencies before starting, to en­sure that hood and duct installation will meet local requirements. Hood blower speeds should be variable to reduce
noise and loss of heated or air conditioned household air when maximum ventilation is not required. For best smoke
elimination, the lower edge of the hood should BE INSTALLED A MINIMUM OF 30” TO A MAXIMUM OF 36” ABOVE THE
COOKING SURFACE. If the hood contains any combustible materials (i.e. a wood covering) it must be a minimum of
36” above the cooking surface. Due to a high volume of ventilation air, a source of outside replacement air is recom­mended. This is particularly important for tightly sealed and insulated homes. A reputable heating and ventilating
contractor should be consulted.

VENTILATION REQUIREMENTS:
STANDARD COUNTER INSTALLATION RECOMMENDATIONS

HOOD: (23” Deep x Unit Width)

BLOWER: 30”/36” COOKTOPS

600 CFM min.

5"

min. to

combustible

surface

30" Min. clearance to

18" Min. clearance to

combustible surface
from side of cooktop
outer edge

∆ AS DEFINED IN THE “NATIONAL FUEL GAS CODE” ANSI Z223.1, LATEST EDITION.
THE HORIZONTAL SURFACES OF THE RANGE TOP COOKTOP TRIM MUST NOT BE
BELOW COUNTERTOP LEVEL.

NOTE: SEE MANUFACTURER’S RECOMMENDATIONS FOR DUCTING SPECIFICATIONS.

non-combustible surface,

36" Min. clearance to

combustible surface – from

cooktop cooking surface

INSTALLATION INSTRUCTIONS

PREPARING FOR THE INSTALLATION:

Be sure to read the section on the proper ventilation requirements before you begin.

Step 1: Unpack the unit, the regulator, and remove all packing between all the burners, rings, and caps. Re-

move the grates from their boxes.

Step 2: With the necessary tools and hardware ready, measure the distance from the back and sides of the

countertop and cabinet to locate the position of the cooktop Cutout.

Step 3: Make your Cutout according to the dimensions in section ‘Cutout and Cabinetry Dimensions’. Square

the cutout to the countertop.

Step 4: Lower the cooktop into the countertop cutout, being careful not to damage the counter, inlet pipe

threads, or the power cord of the cooktop.

Step 5: Square the cooktop to the cutout and install the (4) retaining brackets onto the 8 holes for CDU/CDV/

CDV-365 and (2) retaining brackets onto 4 holes for CDU/CDV/CDV-304 located at the bottom of the
unit (See Figure 1 below). If the retaining brackets are not installed, the cooktop will not pull down
to countertop.

Step 6: Tighten the 4 preloaded thumb screws which will keep the unit secured. Do Not Over-tighten (See

Figure 2 detail below).

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NOTE:

Some installations may not have adequate clearance at the front for the ‘Z’-shaped retaining bracket. In those cases, use
the ‘L’-bracket provided. Fasten the bracket to the bottom of the cooktop chassis using one of the screw holes provided
for the retaining brackets. Make sure the bracket extends out far enough to contact the inside of the cabinet face. While
pushing down on the front edge of the cooktop from above,attach the bracket to the cabinet. This step wil insure that the
edge of the cooktop is flush with the counter surface. Plug the adjacent unused hole in the cooktop chassis with a screw.
See Figure 3.

Step 7: Install the regulator with the arrow in the direction of the gas flow (towards the cooktop) using a

sealant on the male pipe threads. Put burner rings and burner caps in place.

Step 8: Connect the gas line to the unit. Refer to section ‘Gas hook-up’.

Step 9: Open the manual valve to let the gas flow. Check for gas leak.

Important!

Leak-testing of the appliance shall be conducted according to the manufacturer’s
instructions. See section ‘Leak testing’ for instructions.

Step 10: Plug the unit into a wall outlet.

Step 11: Turn the front burner knob on first and apply a match to the burner until the gas lights, being cau-

tious not to burn your hand or other parts of your body. When the gas is first activated, there is air
present in the gas lines. The match applied to the burner makes it easier and safer to clear the air/gas
mixture. Use Caution to avoid burn injury.

BRACKET P/N 216594

SCREW P/N 211464

FIG.1

SCREW P/N 211241

FIG.2

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INSTALLATION INSTRUCTIONS

PLUG UNUSED HOLE WITH

SCREW INCLUDED.

P/N 211241

FASTEN TO INSIDE OF

CABINET FACE.

P/N 216806

FIG. 3

FASTEN BRACKET TO

BOTTOM OF CHASSIS.

P/N 211241

CABINET PREPARATION

For a snug and secure fit, it it is critical that the cabinet cutout matches the cutout dimensions provided for the
cooktop. See the relevant illustrations in section ‘Cutout and Cabinetry Dimensions’ for specifications.

■

For proper performance, the Drop-In Cooktop must be level. To achieve a flush fit of the cooktop, it will be neces-

sary to have a flat countertop (front to back and left to right).

■

Be sure to check local building codes for the proper method of installation. Local codes may vary. Installation,

electrical connections, and grounding must comply with all applicable codes.

■

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above

the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a
rangehood that projects horizontally a minimum of 5 inches beyond the bottom of the overhead cabinets.

■

The maximum depth of overhead cabinets installed above the cooktop or on either side of a ventilation hood is

13”.

NOTE:

The cooktop must be completely removed from the cutout for service. The cooktop chassis is not supported by the
counter.

Instructions for removal for service are included in the service summary, attached to the bottom of the cooktop chassis.

PRODUCT DIMENSIONS

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CDU/CDV-365

Top View

36"

Front View

21"

CDU/CDV-304

Top View

21"

30"

Front View

2-11/16"

34-1/2"

2-3/4"

28-5/16"

Right Side View

Right Side View

4"

4-9/16"

19-1/2"

5-1/2"

4"

1-1/2"

19-1/2"

5-1/2"

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INSTALLATION INSTRUCTIONS

CUTOUT AND CABINETRY DIMENSIONS

WHEN INSTALLING WITH A RANGEHOOD

F

CAUTION:
36" min. to

B

A

E

G

H

combustible
material ,
from cooking
surface

D

C

I

electrical
and
gas supply

 As defined in the “National Fuel Gas Code” (ANSI Z223.1, latest edition).

NOTE: See manufacturer's recommendations for ducting specifications.

WHEN INSTALLING WITH A DCS DD-36 OR DD30 DOWNDRAFT VENTILATION SYSTEM

A 18” MIN.
B 13” MAX.
C 55/8” MIN. TO COMBUSTIBLES FOR CDU/CDV/CDV
365
511/16” MIN. TO COMBUSTIBLES FOR CDU/CDV/
CDV304
D 193/4” DEPTH
E 343/4” FOR CDU/CDV365
285/8” FOR CDU/CDV304
F 36” HOOD WIDTH MIN. FOR CDU/CDV365
30” HOOD WIDTH MIN. FOR CDU/CDV304
G 21/2”
H 5”
I 18”

K

CAUTION:
36" min. to
combustible

B

G

A

H

E
F

J

I

C

material ,
from cooking
surface

D

electrical
and
gas supply

As defined in the “National Fuel Gas Code” (ANSI Z223.1, latest



edition).
The horizontal surfaces of the range top (cooktop) trim must not be
below countertop level.
NOTE: See manufacturer's recommendations for ducting
specifications.
NOTE: When installing a 30" Cooktop with a Downdraft (DD-30SS), a
minimum of a 26" cabinetry depth is required.

A 18” MIN.
B 13” MAX.
C 55/8” MIN. TO COMBUSTIBLES FOR CDU/CDV365
511/16” MIN. TO COMBUSTIBLES FOR CDU/CDV304
D 193/4” DEPTH
E 343/4” WIDTH FOR CDU/CDV365
285/8” WIDTH FOR CDU/CDV304
F 331/2” WIDTH FOR DD36
271/2” WIDTH FOR DD30
G 1/2” MIN.
H 25/8”
I 9”
J 261/2”
K MIN. 36” FOR CDU/CDV365
MIN. 30” FOR CDU/CDV304

INSTALLATION INSTRUCTIONS

11

GAS HOOK UP

■

The gas supply connections should be made by a qualified technician and in accordance with local codes and

ordinances.

■

Before connecting the appliance to the gas supply, make sure that the gas supply is turned off at the wall

valve.

■

See the diagrams futher below for gas connection details.

■

The cooktop and gas pressure regulator are shipped from the factory set for Natural gas or LP (Propane),
depending on the specific model ordered. Check the gas type label on the underside of the chassis. Before
proceeding any futher, check the type of gas supplied to the site of installation and verify that the cooktop is
compatible with it. If the cooktop is not set for the type of gas supplied to the site of installation, return it to
the dealer.

■

The cooktop is desgined to operate on:

Natural gas LP (Propane)

Manifold pressure 4.0” W.C. 10.0” W.C.

Incoming line pressure 6.0”—9.0” W.C. 11.0—14.0” W.C.

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Check the rating label on the underside of the cooktop chassis.

■

The supplied gas pressure regulator can withstand a maximum incoming line pressure of 14.0” W.C. If the line
pressure is higher, a step-down regulator will be required.

■

A gas pressure regulator must be used. Never connect an unregulated gas line to this cooktop.
Failure to use a regulator can result in damage or personal injury.

■

For checking the regulator setting, the incoming line pressure must be at least 5” W.C. for Natural gas and

11.0” W.C for LP (Propane), i.e. at least 1.0” W.C. higher than the manifold pressure.

■

A manual shut-off valve (supplied by the installer) must be installed in an accessible location in the gas line
external to the appliance for the purpose of turning on or shutting off gas to the appliance.
(In Massachusetts, such shut-off devices should be approved by the Board of State Examiners of Plumbers &
Gas Fitters).

■

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).

■

The appliance must be isolated from the gas supply piping system by closing its individual shut-off valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than
½ psi (3.5 kPa).

■

The flex line for the gas supply must be new, made of metal, and approved for appliance use by a certifying
agency (CSA, CGA, or UL). Never use an old hose or a hose made of rubber or other synthetic material, as the
heat may cause the hose to melt and develop leaks.

■

The flex line for the gas supply must be 1/2” NPT, with a minimum diameter of 5/8”.

LEAK TESTING

■

After final gas connection is made, turn on manual gas valve and test all connections in gas supply piping for
gas leaks with a soapy water solution. During this test all appliance gas valves have to be closed.

■

In order to avoid property damage or serious personal injury, never use a Iighted match or open flame. If a
leak is present, tighten joint or unscrew, apply more joint compound, tighten again and retest connection for
leak.

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INSTALLATION INSTRUCTIONS

GAS CONNECTION FOR CDU/CDV-365

COUNTER TOP

REGULATOR

4 FOOT POWER CORD

GAS SUPPLY

ELECTRIC SUPPLY

GAS CONNECTION FOR CDU/CDV-304

900 Elbow
supplied*

(CDU/CDV-304

4 FOOT POWER CORD

• Required when unit is installed over Wall Oven

only)

COUNTER TOP

REGULATOR

GAS SUPPLY

ELECTRIC SUPPLY

POWER REQUIREMENTS:

120 VAC, 60 Hz., single phase.

CDU/CDV-304/CDU/CDV-365: 0.10 Amp. Max.

(Use 15 Amp. circuit minimum)

■

Always disconnect the electric supply cord from the wall outlet or turn off the electricity at the service disconnect

before servicing this appliance.

■

Observe all governing codes and ordinances when grounding, in the absence of which, observe National Electrical

Code ANSI/NFPA No. 70-1990.

■

Wiring diagrams are included in the service summary, attached to the bottom of the cooktop chassis.

■

The rating label is located on the bottom of the cooktop chassis, towards the front on the right-hand side.

Top view

Chassis

Rating label

FRONT