DCS RG series, RG 484 GG, RG 486 GL, RG 486 GD, RG 364 GD Part List Manual

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Dynamic Cooking Systems, Inc.

PROFESSIONAL 48”, 36”, 30

”

ALL-GAS RANGE,

48” AND 36”GAS COOKTOP MODELS

Retain this manual for future refe rence.

PPAARRTT LLIISSTT // SSEERRVVIICCEE MMAANNUUAALL

CANADIAN GAS ASSOCIATION

APPROVED

As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice.

Litho in USA P/N 10582 REV 2 6/98

5800 Skylab Road Huntington Beach, CA 92647 (714) 372-7000 Fax (714) 372-7001 Direct Parts/Customer Service (888) 281-5698

Dynamic Cooking Systems Inc.

INTRODUCTION

This service manual covers Models DCS-(RG)

The DCS Professional Series of Gas Ran ges w as designed to provide featu res tailored to a customer with high expectations. This Ser vice Guide was cr eated with the goal of minimizing customer inconvenience and having any necessar y repair s done quickly and correctly . If, in the course of using this m anual, you should have any difficulty, or you feel t h at some important item has been omitted, please let us know with a phone call or Fax.

T his manual was cre ated for use by a qualified technician, authorized by the DCS Service Dep artment.

To identify the Model and Serial #, locate and read the appliance rating plate. Th e ra ting plate is located on the rear left side of the interior top burner b ox ( rem ove the top burner gra tes and bowls), or on the right side of the burner box on some six bur ner models. In general, our Model numbering logic is as follows;

1 2 3 4

ie.

DCS-RG-484GG

1) (RG) denotes a Ra n ge with ga s ovens and

an integral gas cooktop, (C) denotes a gas cooktop.

2) (48)[47 7/8], (36)[35 7/8], or (30) indicates

unit nominal Width (in inches)

3) (4), or (6) i n di c ates # of open top burners

4 ) (GG) i ndicates a Griddle and Char-Rock Grill, (GD) in di cates a ther mostatically controlled Griddle section, or (G L) i ndi cates a Char-Rock Grill section

Befo re s ervicing the ra n ge , it is first important to accurately define the exact details of the complaint and then assess the cause of the defect. Complete Installation Instructions are included with each appli-

ance and should be consulted to ch eck for p roper installation practices. Charges rel ated to Installation are not covered under warranty. Common for a product this l arge and heavy is damage due to re ckless handling by tr ucking firm s, or Installation personnel moving the product into position.

What follows is an ove rvi ew of DCS warranty provision. Revi ew the warranty policy to determine wh at is covered under the warranty repair provisions and what will not be covered. Before beginning any work, the proposed service should either be authorize d by DCS, or, in the event the wo rk is not covered under wa rranty, the customer be informed of their responsibility for the repa ir ch arg es.

In troduction / Warranty Introduction ...................1

Warr anty Inform atio n..................................................2

Tro ubleshooting-General...........................................3

Orifice Hood / Pin Size Chart- L.P / Nat. Gas..3

Model Identificatio n................................................4-5

Outer Body Pa rts.......................................................6 -7

Backguards.................................................................8-9

Open T o p B u rne rs Partlist.................................10-11

Tr o u bleshooting - Leaks ..........................................12

Tr o u bleshooting - Open To p Bu rne rs ................12

Griddle Partlist ......................................................13-14

Tr ou bleshooting - Griddl e .................................15-16

Grill Pa rtlist ............................................................17-18

Tro u bleshooting - Grill .......................................19-20

Large Oven / Broiler Partlist............................21-22

Tr ou bleshooting - Oven / Broiler....................23-25

Small Oven Pa rtlist...............................................26-27

Tr ou bleshooting - Small Ove n..........................28-29

DCS SERVICE MANUAL

TABLE OF CONTENTS:

WARRANTY

For wa rranty ser vice, contact your local DCS authorized service agency. Provide him with the Model #, Serial #, ga s type and date of installation, and a brief description of the proble m. If you need assistance in locating the authorized ser-

vice agency in your ar ea, contact your local dealer. He will have a listing of authorized DCS service agents in your area. We want you to remain a satisfied customer. If a problem does come up that cannot be resolved to your satisfaction, please let us know. Write: Dynamic Cooking Systems Inc., Customer Service Dep a rtment, 5800 Skylab Road,

Huntington Beach CA 92647. Or call (714) 372-7000 or fax us at (714) 372-7001.

This warranty applies to appliances used in residential applications; it does not cover their use in commercial situations.This warranty is for products purchased and retained in the 50 states of the U.S.A., the District of Columbia and Canada. This warranty applies even if you should move during the warranty period.

Should the appliance be sold by the original purchaser during the warranty period, the new owner continues to be protected until the expiration date of the original purchaser's warranty period. This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

All repair labor and replacement parts, for parts found to be defective, within the warranty period due to materials or workmanship. Service must be provided by Authorized Factory Agent

during normal working hours.

Installation or start-up Normal adjustment to burners, gas regulators, etc. Cleaning of igniters and/or general maintenance Shipping damage Service by an unauthorized agency. Damage or repairs due to service by an unauthorized agency or the use of unauthorized parts. Overtime, weekends, holiday labor rates Discoloration of the griddle plate Improper installation, such as: no regulator, improper hook-

up, etc.

Chipping of porcelain enamel grates

Service visits to:

- Teach you how to use the appliance.

- Correct the installation. (You are responsible for providing electrical wiring, gas installation and other connecting facilities.)

- Reset circuit breakers or replace home fuses.

- Damage caused from accident, abuse, alteration, misuse, incorrect installation or installation not in accordance with local codes.

- Repairs due to other than normal household use.

- Units installed in non-residential applications such as:

day care centers, bed and breakfast centers, churches, nursing homes, restaurants, hotels, schools, etc.

One (1) Year Full - Cove rs the entire p roduct F ive ( 5) Yea rs Limited - Surface burn ers, Griddle bu rn ers, Grill bu rn er, Oven bu rne r Ten (10) Ye ars Limited - Po rcelain oven, Porcelain inner door panels

This wa rr anty cove rs the following cooktops and ra n ge s. DCS RG 484 GG, DCS RG 486 GL, DCS RG 4 8 6 GD, DCS RG 364 GD, DCS RG 366, DCS RG 364 GL, DCS RG 304, DCS C 486 GL, DCS C 486 GD, DCS C 484 GG, DCS C 364 GD , DCS C 366, DCS C 364 GL.

H OW TO OBTAIN SERVICE

DCS WILL PAY FOR::

LENGTH OF WARRANTY

DCS WILL NOT PAY FOR::

STEP ONE: ISOLATING THE PR

OBLEM

NOTE: Before a dd ressing any specific

problem the unit may h ave, it is advisable to help isolate the natu re of the problem by running a general check of the 1) Gas Supply and 2) Electrical Supply. The following procedure will n arr ow the possibilities and help direct you to the source of the problem. A detailed Tr ou bleshooting section with specific symptoms and likely corr ective courses of action follow s ea ch sub-assembly Partlist section.

CHECK GAS SUPPLY

First, check to see if the gas has been turned on.

Next, gain access to the regulator by re moving the grates over the cooktop burn e rs on the far left hand side of the cooktop. Beneath the gr a t e s, towards the rear of the burner box, the regulator is located between the manifold and rear incoming gas li ne. Check the top of the regulator to see that it is set up for the type of gas supplied to the unit. The c ap on top of the regulator indicates whether the unit is set up for NATURAL or L.P. gas.

When the gas supply is on, check the gas pressure with a manometer. The front main open top burner orifice is the most convenient place to che ck gas pressure. To access the main burner orifice, remove the four (4) screws that hold the burner hanger down and A) move aside the burner assembly or B) disconnect the igniter wire s and remove the entire burner / hanger assembly. Hook up a fl ex i bl e line to the main burner orifice, turn th at burner on... the pressur e should read 5.0" W .C. for N at u ral Ga s, and 10.0" W .C. for L.P . G as. Turn on other bur ners and che ck for an ex cessive drop in pressur e. A lar ge drop in pressure indicates a gas supply problem re lated to installation, not cove red by s ervice warranty.

CHECK ELECTRICAL SUPPLY

First, check to see if the electricity has been turned on.

Next, che ck pow er to the cord in the back of the ran ge and at the wall receptacle. If po wer is OK there, the nex t a rea to ch eck will be at the service disconnect located behind the va l ve panel. The Val ve Panel can be removed by rem oving the five (5) screw s t h at hold it in place. Two (2) screws are located at e a ch end of the panel, while one (1) screw (painted Red) behind a Burner Control knob must also be r em oved befo re the va lve panel can be re moved. Once the Va lve Panel has been removed, unplug and ch e ck for p ow er to the female side of the plug. Between 110 & 120 volts should be present, if not, there is a problem with the cord.

Check for pow e r at the Terminal Blocks, (Black= Live, White = Neutral)

ORIFICE or PIN SIZE R

efer ences:

Gas Type I nc o mi ng P ressur e Pressure Regulator

to Regulator Supplies

NATURAL 7.0" to 9.0" W.C. 5.0" W .C.

L.P . 11" to 14.0" W.C. 10.0" W.C.

Orifice Size Pin Size Orifice Size N at. (DMS) LP (DMS) LP (DMS) Open Top 51 57 50

Center Simmer 78 87 80

Grill 4 8 5 5 55 Griddle 48 55 55

Infra Red Broiler 47 55 55

Small Oven 4 8 5 5 55 Larg e Oven 38 52 52

*NOTE: Ensure t h e A i r S h u tt e r i s i n s t a ll e d whe n conver ting an I/R Broiler to L.P,. See Gas Hookup Section, Range Installation Manual.

GENERAL INSTRUCTIONS:

INTRODUCTION

48" GAS RANGE MODEL IDENTIFICATION: 36" GAS RANGE MODEL IDENTIFICATION:

MODEL DCS-R G-484 GG

MODEL DCS-R G -486 GL

MODEL DCS-R G-486 GD

MODEL DCS-R G-304

MODEL DCS-R G-366

MODEL DCS-R G -364 GL

MODEL DCS-R G-364 GD

RG MODEL IDENTIFICATION

COOKTOP MODEL IDENTIFICATION

48" GAS COOKTOP MODEL IDENTIFICATION: 36" GAS COOKTOP MODEL IDENTIFICATION:

MODEL DCS-C-484 GG

MODEL DCS-C-486 GL

MODEL DCS-C-486 GD

MODEL DCS-C-364 GD

MODEL DCS-C-366

MODEL DCS-C-364 GL

582fig02.eps

BODY PARTS ASSEMBLY

27” Oven Door Assembly 90184-02 12” Oven Door Assembly 90184-01 RG 304 Oven Door Assembly 90184-03

PARTS LIST:

ITEM # PART # DESCRIPTION

1 90104-01 RG 48 LANDING LEDGE

90104-02 RG 36 LANDING LEDGE 90104-03 RG 304 LANDING LEDGE

2 90100-PA RG 484GG VALVE PANEL

90100-01 RG 486GD VALVE PANEL 90100-02-PA RG 486 GL VALVE PANEL 90102-PA RG 366 VALVE PANEL 90102-01-PA RG 364GD VALVE PANEL 90102-02-PA RG 364GL VALVE PANEL 90099-PA RG 304 VALVE PANEL 90101-PA C 484GG VALVE PANEL 90101-01-PA C 486GD VALVE PANEL 90101-02-PA C 486GL VALVE PANEL 90103-PA C 364GL VALVE PANEL 90103-01-PA C 364GD VALVE PANEL 90347 RGA 304 (SS) VALVE PANEL 90347-01 RGA 304 (WHITE) VALVE PANEL 90103-02-PA C 366 VALVE PANEL

3 90090-01 RG 48 RIGHT BODY PANEL

90217-01 RG 36 RIGHT BODY PANEL 90114-01 RG 304 RIGHT BODY PANEL

4 90090-02 RG 48 LEFT BODY PANEL

90217-02 RG 36 LEFT BODY PANEL

90114-02 RG 304 LEFT BODY PANEL 5 18052-02 LEVELING LEG 6 90164 RG 48 KICK PANEL ASSEMBLY

90219 RG 36 KICK PANEL ASSEMBLY

90228 RG 304 KICK PANEL ASSEMBLY 7 150034-3 HINGE RECEPTACLE 8 90186-PC 27" DOOR INSIDE LINER (RG 48/36)

90200-PC (RG 304) DOOR INSIDE LINER 9 150034-1 27" OVEN DOOR HINGE (RG 48/36)

15097 (RG 304) OVEN DOOR HINGE 10 14131 WINDOW PACK 11 90106 27" OVEN OUTSIDE DOOR PANEL (RG 48/36)

90094-02 (RG 304) OVEN OUTSIDE DOOR PANEL 11A 90184-02(27”), 90184-01(12”) OVEN DOOR ASSEMBLY

90184-03 RG 304 DOOR ASSEMBLY 12 17001 DCS LOGO -SM. (COOKTOPS)

17001-03 DCS LOGO -LG. (RANGES) 1 3 90187-02 27" OVEN DOOR HANDLE (RG 48/36)

90187-03 (RG 304) OVEN DOOR HANDLE 14 18164 DOOR HANDLE ENDCAP 15 90112 12" DOOR OUTSIDE PANEL 1 6 90187-01 12" DOOR HANDLE 17 90107 27" DOOR INSULATION RETAINER (RG 48/36)

90097 (RG 304) DOOR INSULATION RETAINER 18 90113 12" DOOR INSULATION RETAINER 1 9 90111-PC 12" DOOR INSIDE PANEL 20 15001-34 BOLT - DOOR HANDLE 2 1 15001-09 SCREW - DOOR TOP 22 90068-01-L/H, 90068-02-R/H DRIP PAN - 48"

90212-36" , 90234-30" DRIP PAN 22 A 90202-02-L/H, 90202-01-R/H DRIP PAN HANDLE - 48"

90213-36" , 90208-30" DRIP PAN HANDLE 23 30313-3 DRI P PAN LINER (UNDER GRILL / GRIDDLE ONLY) 2 4 150034-2 12" OVEN DOOR HINGE 2 5 90054-01 (R), 90054-02 (L) COOKTOP 48 SIDE TRIM

90053-02 (R), 90053-01 (L) COOKTOP 36 SIDE TRIM 2 6 90259-01(R), 90259-02(L) RG 366 FRONT PANEL 2 7 90196-01-PC 27” OVEN BOTTOM

90196-02-PC 12” OVEN BOTTOM

90273-PC RG 304 OVEN BOTTOM 2 8 90055-01(R), 90055-02(L) C 48”, 366 only SIDE INSULATION RETAINER

90050-01(L), 90050-02(R) C 364 SIDE INSULATION RETAINER 29 90163 RG / RGA CENTER SPACER- GRATE 3 0 19003-1(BAKE), 19003-3(BROIL) 27” OVEN RACK

19044-01(BAKE), 19044-02(BROIL) RG / RGA 304 OVEN RACK 3 1 19003-02 12” OVEN RACK

BODY PARTS ASSEMBLY

187

[InsulationPart # 140092 All Models]

Insulation

BACK GUARDS ASSEMBLY

RANGE HIGH SHELF BACKGUARD

COOKTOP LOW BACK BACKGUARD

COOKTOP ISLAND TRIM BACKGUARD

COOKTOP HIGH SHELF BACKGUARD

RANGE LOW BACK BACKGUARD

RANGE ISLAND TRIM BACKGUARD

PARTS LIST:

ITEM # PART # DESCRIPTION

1 90089 RG 48 HIGH SHELF BACK SHEET

90089-01 RG 36 HIGH SHELF BACK SHEET

90089-02 RG 304 HIGH SHELF BACK SHEET 2 90088 RG 48 HIGH SHELF INSULATION RETAINER

90088-01 RG 36 HIGH SHELF INSULATION RETAINER

90088-02 RG 304 HIGH SHELF INSULATION RETAINER 3 90041 RG 48 HIGH SHELF / LOW BACK TOP

90041-01 RG 36 HIGH SHELF / LOW BACK TOP

51147 RG 304 HIGH SHELF / LOW BACK TOP-GCRG 304 4 90240-01 RG 48 HIGH SHELF WELD ASSY.

90240-02 RG 36 HIGH SHELF WELD ASSY.

90240-03 RG 304 HIGH SHELF WELD ASSY. 5 90087 RG48 HIGH SHELF FRONT SHEET

90087-01 RG36 HIGH SHELF FRONT SHEET

90087-02 RG304 HIGH SHELF FRONT SHEET 6 90236 RG48 HIGH SHELF BOTTOM ENCLOSURE

90236-01 RG36 HIGH SHELF BOTTOM ENCLOSURE

90236-02 RG304 HIGH SHELF BOTTOM ENCLOSURE 7 90040 RG 48 LOW BACK BACK SHEET

90040-01 RG 36 LOW BACK BACK SHEET

90040-02 RG 304 LOW BACK BACK SHEET 8 90039 RG 48 LOW BACK INSULATION RETAINER

90039-01 RG 36 LOW BACK INSULATION RETAINER

90039-02 RG 304 LOW BACK INSULATION RETAINER 9 90038 RG 48 LOW BACK FRONT SHEET

90038-01 RG 36 LOW BACK FRONT SHEET

90038-02 RG304 LOW BACK FRONT SHEET 1 0 90245-01 RG48 TOP ASSEMBLY

90245-02 RG36 TOP ASSEMBLY

90245-03 RG304 TOP ASSEMBLY 1 1 90248-01 RG 48 BACK SHEET

90248-02 RG 36 BACK SHEET

90248-03 RG 304 BACK SHEET 12 90249-01 RG 48 INSULATION RETAINER

90249-02 RG 36 INSULATION RETAINER

90249-03 RG 304 INSULATION RETAINER 13 90236 COOKTOP 48 HIGH SHELF BOTTOM ENCLOSURE

90236-01 COOKTOP 36 HIGH SHELF BOTTOM ENCLOSURE 1 4 90240-01 COOKTOP 48 HIGH SHELF WELD ASSY.

90240-02 COOKTOP 36 HIGH SHELF WELD ASSY. 1 5 90371-01 COOKTOP 48 TOP CAP

90371-02 COOKTOP 36 TOP CAP 1 6 90369-01 COOKTOP 48 HIGH SHELF FRONT SHEET

90369-02 COOKTOP 36 HIGH SHELF FRONT SHEET 1 7 90370-01 COOKTOP 48 HIGH SHELF BACK SHEET

90370-02 COOKTOP 36 HIGH SHELF BACK SHEET 1 8 30130-48(48"), 30130-36(36") LOW BACK TOP CAP 1 9 30118-03(48"), 30118-02(36") LOW BACK BACK SHEET 2 0 30128-03(48"), 30128-02(36") LOW BACK FRONT SHEET 21 90058 ISLAND TRIM - 48"

90052 ISLAND TRIM - 36"

BACK GUARDS ASSEMBLY

10 11

582FIGOI.eps

3PC BURNER

2PC BURNER

OPEN TOP BURNER ASSEMBLY

*IT IS CRITICAL FOR PROPER PERFORMANCE THAT THE SWITCHES SUPPLYING POWER TO THE SPARK MODULE ARE PLUGGED INTO THE SAME NUMBER TERMINAL AS THE ELECTRODE SERVING THE BURNER IS PLUGGED INTO (e.g.- OPEN TOP SPARK IGNITER OUTPUT #1 MUST BE ON THE SAME BURNER SERVED BY THE OPEN TOP SWITCH PLUGGED INTO POWER INPUT # 1

ELECTRICAL SCHEMATIC:

PARTS LIST:

ITEM # PART # DESCRIPTION

1 12112 TOP HALF GRATE 1A 15002-32 GRATE LEVELING SCREW 2 12131 SIMMER CAP 3 12130PC BURNER PORT RING 4A 12104 SIMMER TUBE CAP 4B 12102 SIMMER BURNER CAP 4C 12101 SIMMER BURNER RING 5 12105 SIMMER BURNER BOWL 6 12093 ELECTRODE 7 12094 ELECTRODE SPRING CLIP 8 15001-09 BURNER BASE SCREWS 9 15020-29 VENTURI BOLT 1 0 14000 VENTURI GASKET 1 1 12113 MAIN VENTURI, REAR 1 2 12115 SIMMER VENTURI, REAR 1 3 15004-04 VENTURI NUT 1 4 13236 SPARK MODULE 1 5 12116 SIMMER VENTURI, FRONT 1 6 12114 MAIN VENTURI, FRONT 1 7 16006 TERMINAL BLOCK 1 8 15109 VA LVE SCREW / PLUG / WASH ER 1 9 16075 POWER CORD - RANGES

16005 POWER CORD - COOKTOPS 2 0 13071 SPARK SWITCH / SIMMER, STD. BURNER 2 1 14006-PL BEZEL 2 2 14125 SIMMER BURNER KNOB 2 3 14124 SIMMER BLOCK O-RING 2 4 13070 SIMMER BLOCK

13005-80 SIMMER ORIFICE HOOD, LP GAS

13005-80 SIMMER ORIFICE HOOD, NATURAL GAS 2 5 13005-50 ORIFICE HOOD, LP GAS

13005-50 ORIFICE HOOD, NATURAL GAS 2 6 13069 SIMMER V ALVE 2 7 12100 SIMMER BURNER BASE 2 8 18170 OVEN FEED ADAPTER 2 9 15002-02 SCREW 3 0 90129 BURNER HANGER 3 1 90085 GRATE SUPPORT ( L) 32 90084 GRATE SUPPORT ( R ) 3 3 16131-01 ELECTRODE WIRE

OPEN TOP BURNER ASSEMBLY

LEAK / OPEN TOP TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

Customer smells gas at all times

Customer smells gas o n ly when Open Top Burners, Large Oven , or Grill are in operation

Open T o p B u rn er Doesn't Light

CHECK for LEAKS at:

A) The two brass elbows coming from the

1/2"NPT pipe between the regulator and manifol d

B) Along the manifold at eve ry nut/washer

point and plug

C) At all connection points between tubing and thermal valves at g rill, griddle, and Small Oven(behind the front Kick Panel) loca tions.

D) At the Dual Therm al Va lve located in the b a ck of the ra n ge behind the Griddle or Grill assembly .- To access the Dual T-Val ve, the Griddle or Grill assembly must be re moved along with the rear s e rvice cover.

CHECK

for LEAKSat:

A) The Th e rmal Va l ve and connections supplying the Lar ge Oven at the front of the unit, behind the Kick Panel, with oven on.

B) The The rmal Val ve and connections supplying the Grill, with Grill turned on.

C) O-Ring between the Simmer Block an d Simmer Val ve for all Open Top B urn ers, with burn ers on

Is the igniter sparking? The spark should be jumping to the brass burner ring.

A) Ma ke s ure t hat the lead to the electrode is secure, as well as the lead to the Spark Module and t hat there is power also.

B) Spark Switches at control knobs should be ch ecked for pow er to and coming out from (with knob in "lite" position. If there is pow er going to, yet not coming out the other side, repl ace spark switch.

C) See Open To p B u rner Lighting and "Adjustable Low Setting" sections in the Installation Ma nual.

NOTE: If using a s o ap and wa ter solution when checking for leaks, be careful not to get any wat er on Spark Switches, as doing so will cause a short in the switch.

TE:It is

important that the c orrect # wire be t raced from the Spark Switch, to the Spark Module, to the Bu rner Electrod e.

PROBLEM AREA:

GRIDDLE ASSEMBLY

ELECTRICAL SCHEMATIC:

PARTS LIST:

ITEM # PART # DESCRIPTION

1 90254 GRIDDLE COVER 2 90140 GRIDDLE FLUE COVER 3 90192-01 GRIDDLE / GRILL FRONT TRIM 4 90192-02 GRIDDLE FRONT TRIM 5 90133 GRIDDLE PLATE ASSEMBL Y 6 12005-1 GRIDDLE BURNER 7 16009-1 IGNITER 8 90141 GRIDDLE BAFFLE 9 30313-3 DRIP PAN LINER 1 0 90045-01 GRIDDLE TUBING 1 1 13073 THERMAL VALVE 1 2 18017 ELBOW ASSEMBLY 1 3 18166 MANIFOLD ADAPTER 1 4 18165 PIPE PLUG 1 5 15109 VALVE SCREW / PLUG / WASHER 1 6 16046-1 INDICATOR LIGHT 17 13010-3 GRIDDLE THERMOSTAT 1 8 14006-PL BEZEL 1 9 14129 GRIDDLE THERMOSTAT KNOB 2 0 16077 FIBERGLASS SLEEVE 2 1 16006 TERMINAL BLOCK 2 2 16075 POWER CORD-RANGES

16005 POWER CORD-COOKTOPS 2 3 16077 FIBERGLASS SLEEVE 2 4 13005-48 ORIFICE HOOD-NATURAL GAS (#48 DMS)

[ORIFICE PIN-LP GAS (#55 DMS) (INTEGRAL TO THERMAL VA LVE)]

2 5 14026 GRIDDLE COVER HANDLE

15001-09 GRIDDLE COVER HANDLE SCREW (2) 2 6 16046-2 INDICATOR LIGHT LENS

GRIDDLE ASSEMBLY

GRIDDLE TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

CHECK 1) the Electrical / Gas Supply as o u t-

lined in the General Instruction section.

2) Rem ove Griddle plate assembly (fastened by 2 sc rews i n the front and 1 screw in the back, under the flue cover- Visually check for igniter breakage. If igniter is broken, remove / replace

3) Remove Val ve Panel (see General instructions and note removal of "Red" screw behind control knob - not on all units)

4) 120 V supplied to Thermostat fro m the terminal block ?(live= bla ck) If not, troubleshoot power supply lines, If YES ,

5) Disconnect pow er, Re m ove w ires off T her mostat & check for continuity betwe en T he rmostat terminals when Thermostat dial is rotated to the ON. If there is no continu it y remove / replace The rmosta t.

6) If Thermostat is OK, Remove the wires from the Thermal Valve and che ck fo r continuity between the two (2) terminals on the face of the valve . If none, re move / replace.

7) If the Thermal Valve is OK, Remove the wires from the Griddle Igniter and check the igniter leads for continui t y. If none, rem ove / replace igniter.

8) If the Igniter is OK, Check t h e Neutral Return Wir e for continuity to the neut ral ( white) wire of the pow e r supply cord.

1) Verify Gas supply to the unit. Turn the Gas supply OFF. Loosen tubing supplying gas f rom the manifold to the Thermal Valve at the Thermal Valve. Quickly turn manual valve On, then Off while an assistant listens closely for the sound of fl owing ga s at the loosened end of the connection. If gas i s not fl ow i n g, ch eck the tubing for blo ckage.

PROBLEM AREA:

Griddle will not operate

Griddle still will not operate, (Electrically operational Steps 1-8 OK)

NOTE: Be careful

not to damage the Capillary when r em oving the Griddle p l ate assembly

TE:-Ensure at

the supply source t hat the live and neut ral wires are not r eversed ( If they a re, this would not be covered under wa rranty)

GRIDDLE TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

If di rt or other foreign matter is blocking gas flow, then the supply line should be disconnected and the line purged. This procedure is not c overed under war ranty.

2) If ga s is p resent at the Manual Val ve, and Electrical continuity of the valve exists per Step 6 above, remove and visually ch eck the valve orifice for blockage. If none exists, remove / replace Ther mal Valve

CHECK

1) Gas pressure and supply as outlined in

the "General" se ction.

2) Ensure the orifice hood is not tightened down onto the L.P. jet nested within the Th erma l Valve.

3) Adjust the air shutter closed until the flame is yellow , then open slightly until the yellow disappears.

1) To calibra te the Griddle Thermostat, place a reliable g rid dle thermometer on the center of the gri ddle plat e. Rotate the thermostat to 350°F. After 3 burner cycles, the gri ddle plate should have re a che d equilibrium.

2) (You'll need a knob with a hole drilled through

the center to allow a flat-tipped screwdr iver to be insert e d through it.) With the knob in place, insert a thin bl ad e,

flat-tipped screw d r iver t hrough the knob and nest it into the small slotted screw in the thermostat (it may be necessary to clear the screw of a small amount of sealant)

3) Note the tempera t u re s hown on the gr i ddle thermometer, then, while holding the screw still with the screwd r ive r, ro t ate the knob to the thermometer temperature. DO NOT TURN THE CALIBRATION SCREW. Reset the tempera tu re an d check for accuracy. Rep e at if necessary .

(Cont'd)-Griddle still will not operate, (Electrically operational Steps 1-8 OK)

Low Flame / Heat f rom Griddle Burn e r

GRIDDLE CALIBRATION

NOTE: Before cali-

brating the T he rmostat, ensure t hat the gr iddle sen sing bulb is placed within the small "V" tube welded directly to the bottom of the gr i ddle plate, pushed a bout halfway back. The la rger piece of an gle iron is for flame diffusion, not for placement of the sensing bulb.

PROBLEM AREA:

NC NO

COM

GRILL ASSEMBLY

ELECTRICAL SCHEMATIC:

LIVE

NEUTRAL

* Power is supplied to the igniter & thermal val ve through the "common" and "NC" (normally closed) contacts of the switch

PARTS LIST:

ITEM # PART # DESCRIPTION

1 90253 GRILL COVER 2 90140 GRILL FRONT TRIM 3 12108 CAST IRON GRATE 4 90262 BRIQUETTE TRAY ASSEMBLY 5 90034 GRILL U-BURNER 6 90042 GRILL BOX ASSEMBLY 7 13073 THERMAL VALVE 8 90045-02 GRILL TUBING 9 16009-01 IGNITER 1 0 18165 PIPE PLUG 1 1 13005-48 ORIFICE HOOD-NAT. GAS (#48 DMS)

ORIFICE PIN-L.P . GAS (#55 DMS)

(INTEGRAL TO THERMAL VA LVE)

1 2 16001 MICROSWITCH 1 3 13068 SIMMER VALVE-STANDARD 1 4 18030 ELBOW 15 15109 BOLT / GASKET 1 6 90260 CAM - GRILL SWITCH 1 7 14006-PL BEZEL 1 8 14130 GRILL KNOB 1 9 16077 FIBERGLASS SLEEVE 2 0 16006 TERMINAL BLOCK 2 1 16075 POWER CORD - RANGES

16005 POWER CORD - COOKTOP S 2 2 150112 SPEED CLIP - CAM - GRILL SWITCH 23 14026 GRILL COVER HANDLE

15001-09 GRILL COVER HANDLE SCREW (2)

GRILL ASSEMBLY

GRILL TROUBLESHOOTING

PROBLEM AREA: WHAT TO DO: USEFUL NOTES:

Grill will not operate

Grill still will not operate, (Electrically operational Steps 1-8 OK)

CHECK 1) the Electrical / Gas Supply as o u t-

lined in the General Instruction section.

2) Remove Grill racks and the radiant

t ra y- visually ch e ck for igniter breaka ge

3) Remove Val ve Panel (see General instructions and note removal of "Red" screw behind control knob- not on all units)

4) 120 V supplied to "C"(common) terminal of Va lve Switch ?

5) Disconnect pow er, Re m ove w ire f rom "NC"(norma l ly closed) terminal & che ck for continuity between "C" and "NC" when val ve is ro tated to the "ON" position. If none is, switch positioned so that the tab on the val ve stem activa tes the switch when the knob is in "OFF" (thus de-energizing to NC contact) ? Test the switch manually, if non-opera t i on a l, remove / replace.

6) If switch is OK, Re move the wire s from the Thermal Valve and che ck for continu ity between the two (2) terminals on the face of the va lve. If none, re move / replace.

7) If the Thermal Valve is OK, Remove the wires from the Grill Igniter and ch eck th e igniter leads for continui ty. If none, re m ove / replace igniter.

8) If the Igniter is OK, Check t h e Neutral Return Wir e for continuity to the neut ral ( white) wire of the pow e r supply cord.

1) Verify Gas supply to the unit, Loosen tubing supplying gas f rom the manual "on-off" valve to the Thermal Valve at the Thermal Valve. Quickly turn ma nual valve On, then Off and listen closely for the sound of flowing gas. If gas is not fl owi n g, shut off gas supply, and ch eck the tubing for blo ckage.

NOTE: -Ensure at the supply source t hat the live and neut ral wires are not r eversed ( If they a re, this would not be cove red under warr anty)

GRILL TROUBLESHOOTING

PROBLEM AREA: WHAT TO DO: USEFUL NOTES:

(Cont'd)-Grill still will not operate, (Electrically operational Steps 1-8 OK)

Low Flame / Heat from Grill Burn e r

Too much Heat given o ff by Grill Burn er w hen in "LOW" position

If di rt or other foreign matter is blocking gas flow, then the supply line should be disconnected and the line purged. This procedure is not c overed under war ranty.

2) If ga s i s present through the Manual Valve, to the Thermal Valve, and Electrical continuity of the val ve exi s ts per Step 6 above, r emove and visually che ck the val ve orifice for blockage. If none exists, remove / r eplace T her mal Valve

CHECK

1) Gas pressure and supply as outlined in

the "General" se ction.

2) If natu ral gas, en sure the orifice hood is not tightened down onto the L.P. jet nested within the Thermal Va l ve.

3) Adjust the air shutter closed until the flame is yellow , then open slightly until the yellow disappears.

1) Adjust center simmer screw per Installation Instructions. (This procedure is Installer re lated and not covered under war ranty)

LARGE OVEN /

BROILER

PARTS LIST:

ITEM # PART # DESCRIPTION

1 16051 OVEN LAMP ASSEMBLY 2 13051 OVEN / BROILER THERMOSTAT 3 14128 OVEN / BROILER KNOB 4 90045-03 DU AL VAL VE TO BURNER TUBING 5 16009-1 OVEN BAKE BURNER IGNITER 6 18020-01 BRASS ELBOW 7 13005-38(Nat), -52(L.P) OVEN BURNER ORIFICE 8 51064 I/R BURNER ASSEMBLY 9 13005-47(Nat), -55(L.P .) BROILER ORIFICE 1 0 18020-01 BRASS ELBOW 11 90045-04 DU AL VALVE T O I/R BURNER TUBING 12 13053 DUAL THERMAL GAS VALVE 13 90045-05 DU AL VALVE T O MANIFOLD TUBING 1 4 12023 OVEN BURNER 1 5 16009-02 I/R BURNER IGNITER 1 6 16075 POWER CORD - RANGES

16005 POWER CORD - COOKTOP S 17 13003 L.P. / N . G. REGULATOR 1 8 16127 CONVECTION SWITCH 1 9 16056-R CONVECTION BLADE, R/H 2 0 16053 MOTOR COOLING BLADE 2 1 16036-1, -2 CONVECTION MOTOR 2 2 16127 OVEN LIGHT SWITCH 2 3 16051-1 LAMP ASSEMBLY LENS 2 4 16051-3 LAMP ASSEMBLY BULB 2 5 16051-2 LAMP ASSEMBLY RECEPTACLE

LARGE OVEN / BROILER

CHECK 1) the Electrical / Gas Supply as outlined in the General Instruction section.

2) V isually check for igniter breaka ge. If ignit -

er is bro ken, remove / repla ce

3) Rem ove Va lve Panel (see General instru ctions and note rem oval of "Red" screw behind control knob- on some units)

4) 120 V supplied to Th e rmostat from the terminal block ?(live= bl ack) If not, tro ubleshoot power supply lines, If YES,

5) Disconnect pow er, Remove live supply w ire f rom T he rmostat & check for continuity between the live The rmosta t terminal and the Broiler output term inal when Th e rmostat dial is rotated to the "Broil" position. If there is no continuity remove / replace T he r mosta t.

6) If T he rmostat is OK, Re move the w ire s f rom the Broil side of the Th ermal Va l ve and che ck fo r continuity between the two (2) ter minals on the face of the va lve. If none, re m ove / rep l ac e. [Access the Dual

Thermal Valve by removing the top, central section of the cooktop (may be a Grill, Griddle, or Open Top B urner section, depending on the model) Next, remove the service access panel in the rear to expose the Thermal Valve]

7) If the Th e rmal Val ve is OK, Re m ove th e w i res from the Broiler Igniter and che ck the igniter leads for continuity. If none, re move / replace igniter.

8) If the Igniter is OK, Check the Live (bl a ck) and Neutral (white) Return Wi re for continuity to the neutral (white) wire of the pow er supply cord. If unit continues to not function, ch e ck all rel ated wires fo r continuity. - ( re fer to the schematic)

CHECK

1) the Electrical / Gas Supply as outlined in

the General Instruction section.

2) V isually check for igniter breaka ge.

If igniter is bro ken, rem ove / rep la ce

LARGE OVEN / BROILER TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:PROBLEM AREA:

Large Oven Broiler will not operate

Oven will not operate

NOTE: -Ensure at

the supply source t hat the live and neut ral wires are not r eversed ( If they a re, this would not be covered under wa rranty)

3) Rem ove Va lve Panel (see General instru ctions and note rem oval of "Red" screw behind control knob)

4) 120 V supplied to Th e rmostat from the terminal block ?(live= bl ack) If not, tro ubleshoot power supply lines, If YES,

5) Disconnect pow er, Remove live supply w ire f rom T he rmostat & check for continuity between the live The rmosta t terminal and the Bake output terminal w hen Th ermostat dial is rotated to the "Bake" position. If there is no continuity remove / replace T he r mosta t.

6) If T he rmostat is OK, Re move the w ire s f rom the Bake side of the The rmal Va l ve and che ck fo r continuity between the two (2) ter minals on the face of the va lve. If none, re m ove / rep l ac e. [Access the Dual

7) If the Th e rmal Val ve is OK, Re m ove th e wires f rom the Oven Bu rner Igniter and che ck the igniter leads for continuity. If none, rem ove / rep l a c e igniter.

8) If the Igniter is OK, Check the Live (bl a ck) and Neutral (white) Return Wi re for continuity to the neutral (white) wire of the pow er supply cord. If Oven continues to not function, ch e ck all rel ated wires fo r continuity. - ( re fer to the schematic)

1) Verify Gas supply to the unit. Turn the Gas supply OFF. Loosen tubing supplying gas from the m an i fold to the Dual Th ermal Va lve at the Therm a l Valve. Quickly turn manual val ve On, then Off while an assistant listens closely for the sound of flowing gas a t the loosened end of the connections.

LARGE OVEN / BROILER TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:PROBLEM AREA:

(cont'd) Oven will not operate

Oven / or Broiler still will not operate, (Electrically operational - Steps 1-8 OK)

NOTE: -Ensure at

the supply source t hat the live a n d

neutral wi re s are not r eve rsed ( If they a re, this w ould not be covere d under warranty)

If gas is not fl owing, Remove Gas Line Tubing and check for bloc k age. If dirt or other fo reign matter is blocking gas flow , then the supply line should be disconnected and the line purged. This procedure is not covered under warranty.

2) If ga s is present at the Th ermal Va lve, and Electrical continuity of the val ve exists per Step 6, remove and visually ch eck the val ve orifice (at the Oven

B urner or at rear of the Broiler, de pending on whether the Oven or Broiler is being checked ) for blockage. If none ex i s t s,

r em ove / replace Th ermal Va lve

CHECK

1) Gas pressur e and supply as outlined in

the "General" section.

2) Ensure the orifice hood being used is corr ect for the type of gas supplied- See Chart, Page 2

3) Adjust the Ove n B urner air shutter closed until the flame is yellow , then open slightly until the yellow disappear s.

1) To calibra te the Oven Th ermostat, place a reliable o ven ther mometer on the Oven. Ro t ate th e thermostat to 350°F . After 3 burner cycle s, the ove n should have rea ched equilibrium.

2) (You'll need a knob with a hole drilled through the

center to allow a flat-tipped screwdr iver to be inserted through it.)

With the knob in place, insert a thin blade, f l at-tipped s c rew d r iver t hrough the knob and nest it into the small slotted screw in the thermostat (it may be necessary to clear the screw of a small amount of sealant)

3) Note the tempera t u re shown on the ove n thermometer, then, while holding the screw still with the screwd rive r, ro t ate the knob to the thermometer temperature. DO NOT TURN THE CALIBRATION SCREW. Reset the tempera t ure and check fo r accura cy . Rep e at if necessary .

LARGE OVEN / BROILER TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

(cont'd ) Oven / or Broiler still will not operate, (Electrically operational Steps 1 -8 OK)

Low Flame / Heat f rom Oven Burn e r

OVEN CALIBRATION

PROBLEM AREA:

SMALL OV EN

PARTS LIST:

ITEM # PART # DESCRIPTION

1 16051 OVEN LAMP ASSEMBLY 2 16010-03 THERMOSTAT 3 14129 OVEN THERMOSTAT KNOB 4 16009-01 SMALL IGNITER 5 13073 THERMAL VALVE 6 12023 OVEN BURNER 7 90045-06 GAS LINE TUBING 8 16077 FIBERGLASS SLEEVE 9 13005-48 ORIFICE HOOD -NATURAL GAS

ORIFICE PIN -LP GAS (#55 DMS)

(INTEGRAL TO THERMAL VALVE)

1 0 16075 POWER CORD - RANGES

16005 POWER CORD - COOKTOP S

1 1 13003 GAS REGULATOR, (used on all RG 48, 36,

304, Cooktop 48, 36 Models)

SMALL OV EN

CHECK 1) the Electrical / Gas Supply as outlined in the General Instruction section.

2) Remove Kick Panel assembly (fastened by 2 s c rews in the front, just below e ach of the oven doors. Re move the oven rack suppor ts and the two front lower oven rack brack e t s. Once the Kick Panel and two br ackets have been re moved, pull out the bottom tra y in the Small Oven to access the igniter. - Visually check for igniter breakage. If igniter is bro ken, re move / replace

3) Rem ove Va lve Panel (see General instru ctions and note rem oval of "Red" screw behind control knob- on some units)

4) 120 V supplied to Th e rmostat from the terminal block ?(live= bl ack) If not, tro ubleshoot power supply lines, If YES,

5) Disconnect pow er, Remove wires off T he rmostat & check for continuity betwee n T he rmostat ter minals when Thermostat dial is rotated to the ON. If t he re is n o continuity remove / replac e T he r mosta t.

6) If T he rmostat is OK, Re move the w ire s f rom the Th e rmal Val ve and che ck for continuity between the two (2) terminals on the face of the va lve. If none, re m ove / repl a c e.

7) If the Th e rmal Val ve is OK, Re m ove th e wires f rom the Small Oven Igniter and che ck the igniter leads for continuity. If none, re m ove / repla ce igniter.

8) If the Igniter is OK, Check the Neutra l Retur n W i re for continuity to the neutra l ( wh ite ) w ire of the pow er supply cord.

1) Verify Gas supply to the unit. Turn the Gas supply OFF. Loosen tubing supplying gas from the m an i fold to the Th ermal Va lve at the Thermal Va lve. Quick ly turn manual valve On, then Off while an assistant listens closely for the sound of flowing gas at the loosened end of the connection.

SMALL OVEN TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

Small Oven will not operate

Small Oven still will not operate, (Electrically operational - Steps 1-8 OK)

NOTE: -Ensure at

the supply source t hat the live and neut ral wires are not r eve rsed ( If they a re, this w ould not be covere d under warranty)

PROBLEM AREA:

If gas is not fl owing, check the tubing for blockag e. If d i rt or other fo reign matter is blocking gas flow , then the supply line should be disconnected and the line pu rged. This procedur e is not cove red under warranty.

2) If ga s is present at the Th ermal Va lve, and Electrical continuity of the val ve exists per Step 6 a bove, remove and visually che ck the Th e rmal valve orifice for blockage.

CHECK

1) Gas pressur e and supply as outlined in

the "General" section.

2) Ensure the orifice hood is not tightened d own onto the L.P. jet nested within the Th e rm a l Valve.- See char t, Page 3

3) Ad just th e air shu tter closed until the flame is yellow , then open slightly until the yellow disa ppear s.

1) To calibra te the Oven Th ermostat, place a reliable o ven ther mometer on the Oven. Ro t ate th e thermostat to 350°F . After 3 burner cycle s, the ove n should have rea ched equilibrium.

2) (You'll need a knob with a hole drilled through the

center to allow a flat-tipped screwdr iver to be inserted through it.)

SMALL OVEN TROUBLESHOOTING

WHAT TO DO: USEFUL NOTES:

(Cont'd)-Small Ove n still will not operate, (Electrically operational Steps 1-8 OK)

Low Flame / Heat from Small Ove n Burner

OVEN CALIBRATION

PROBLEM AREA:

DCS RG series, RG 484 GG, RG 486 GL, RG 486 GD, RG 364 GD Part List Manual

Specifications and Main Features

Frequently Asked Questions

User Manual