DCS RG series, RG 484 GG, RG 486 GL, RG 486 GD, RG 364 GD Part List Manual

Dynamic Cooking Systems, Inc.

PROFESSIONAL
48”, 36”, 30

”

ALL-GAS RANGE,

48” AND 36”GAS COOKTOP MODELS

Retain this manual for future refe rence.

PPAARRTT LLIISSTT // SSEERRVVIICCEE
MMAANNUUAALL

RG

CANADIAN GAS ASSOCIATION

APPROVED

R

As product improvement is an ongoing
process at DCS, we reserve the right to
change specifications or design without
notice.

Litho in USA
P/N 10582 REV 2 6/98

5800 Skylab Road Huntington Beach, CA 92647
[phone] Fax [phone]
Direct Parts/Customer Service [phone]

Dynamic Cooking Systems Inc.

INTRODUCTION

This service manual covers Models DCS-(RG)

(C) - (30) (36) (48) - (4) (6)-(GD) (GL) (GG)

The DCS Professional Series of Gas Ran ges
w as designed to provide featu res tailored to a cus­tomer with high expectations. This Ser vice Guide was
cr eated with the goal of minimizing customer incon­venience and having any necessar y repair s done
quickly and correctly . If, in the course of using this
m anual, you should have any difficulty, or you feel
t h at some important item has been omitted, please let
us know with a phone call or Fax.

T his manual was cre ated for use by a qualified
technician, authorized by the DCS Service
Dep artment.

To identify the Model and Serial #, locate and
read the appliance rating plate. Th e ra ting plate is
located on the rear left side of the interior top burner
b ox ( rem ove the top burner gra tes and bowls), or on
the right side of the burner box on some six bur ner
models. In general, our Model numbering logic is as
follows;

1 2 3 4

ie.

DCS-RG-484GG

1) (RG) denotes a Ra n ge with ga s ovens and

an integral gas cooktop, (C) denotes a gas cooktop.

2) (48)[47 7/8], (36)[35 7/8], or (30) indicates

unit nominal Width (in inches)

3) (4), or (6) i n di c ates # of open top burners

4 ) (GG) i ndicates a Griddle and Char-Rock
Grill, (GD) in di cates a ther mostatically controlled
Griddle section, or (G L) i ndi cates a Char-Rock Grill
section

Befo re s ervicing the ra n ge , it is first important
to accurately define the exact details of the complaint
and then assess the cause of the defect. Complete
Installation Instructions are included with each appli-

ance and should be consulted to ch eck for p roper instal­lation practices. Charges rel ated to Installation are not
covered under warranty. Common for a product this
l arge and heavy is damage due to re ckless handling by
tr ucking firm s, or Installation personnel moving the
product into position.

What follows is an ove rvi ew of DCS warranty
provision. Revi ew the warranty policy to determine
wh at is covered under the warranty repair provisions
and what will not be covered. Before beginning any
work, the proposed service should either be authorize d
by DCS, or, in the event the wo rk is not covered under
wa rranty, the customer be informed of their responsibil­ity for the repa ir ch arg es.

In troduction / Warranty Introduction ...................1

Warr anty Inform atio n..................................................2

Tro ubleshooting-General...........................................3

Orifice Hood / Pin Size Chart- L.P / Nat. Gas..3

Model Identificatio n................................................4-5

Outer Body Pa rts.......................................................6 -7

Backguards.................................................................8-9

Open T o p B u rne rs Partlist.................................10-11

Tr o u bleshooting - Leaks ..........................................12

Tr o u bleshooting - Open To p Bu rne rs ................12

Griddle Partlist ......................................................13-14

Tr ou bleshooting - Griddl e .................................15-16

Grill Pa rtlist ............................................................17-18

Tro u bleshooting - Grill .......................................19-20

Large Oven / Broiler Partlist............................21-22

Tr ou bleshooting - Oven / Broiler....................23-25

Small Oven Pa rtlist...............................................26-27

Tr ou bleshooting - Small Ove n..........................28-29

DCS SERVICE MANUAL

1

TABLE OF CONTENTS:

WARRANTY

2

For wa rranty ser vice, contact your local DCS authorized service agency. Provide him with the Model #, Serial #, ga s
type and date of installation, and a brief description of the proble m. If you need assistance in locating the authorized ser-

vice agency in your ar ea, contact your local dealer. He will have a listing of authorized DCS service agents in your area. We
want you to remain a satisfied customer. If a problem does come up that cannot be resolved to your satisfaction, please let us
know. Write: Dynamic Cooking Systems Inc., Customer Service Dep a rtment, 5800 Skylab Road,

Huntington Beach CA 92647. Or call [phone] or fax us at [phone].

This warranty applies to appliances used in residential applications;
it does not cover their use in commercial situations.This warranty
is for products purchased and retained in the 50 states of the
U.S.A., the District of Columbia and Canada. This warranty
applies even if you should move during the warranty period.

Should the appliance be sold by the original purchaser during the
warranty period, the new owner continues to be protected until
the expiration date of the original purchaser's warranty period.
This warranty gives you specific legal rights. You may also have
other rights which vary from state to state.

All repair labor and replacement parts, for parts found to be
defective, within the warranty period due to materials or work­manship. Service must be provided by Authorized Factory Agent

during normal working hours.

Installation or start-up
Normal adjustment to burners, gas regulators, etc.
Cleaning of igniters and/or general maintenance
Shipping damage
Service by an unauthorized agency. Damage or repairs due to
service by an unauthorized agency or the use of unauthorized
parts.
Overtime, weekends, holiday labor rates
Discoloration of the griddle plate
Improper installation, such as: no regulator, improper hook-

up, etc.

Chipping of porcelain enamel grates

Service visits to:

- Teach you how to use the appliance.

- Correct the installation. (You are responsible for providing elec­trical wiring, gas installation and other connecting facilities.)

- Reset circuit breakers or replace home fuses.

- Damage caused from accident, abuse, alteration, misuse,
incorrect installation or installation not in accordance with
local codes.

- Repairs due to other than normal household use.

- Units installed in non-residential applications such as:

day care centers, bed and breakfast centers, churches,
nursing homes, restaurants, hotels, schools, etc.

One (1) Year Full - Cove rs the entire p roduct
F ive ( 5) Yea rs Limited - Surface burn ers, Griddle bu rn ers, Grill bu rn er, Oven bu rne r
Ten (10) Ye ars Limited - Po rcelain oven, Porcelain inner door panels

This wa rr anty cove rs the following cooktops and ra n ge s. DCS RG 484 GG, DCS RG 486 GL, DCS RG 4 8 6
GD, DCS RG 364 GD, DCS RG 366, DCS RG 364 GL, DCS RG 304, DCS C 486 GL, DCS C 486 GD, DCS
C 484 GG, DCS C 364 GD , DCS C 366, DCS C 364 GL.

H OW TO OBTAIN SERVICE

DCS WILL PAY FOR::

LENGTH OF WARRANTY

DCS WILL NOT PAY FOR::

STEP ONE: ISOLATING THE PR

OBLEM

NOTE: Before a dd ressing any specific

problem the unit may h ave, it is advisable to help
isolate the natu re of the problem by running a
general check of the 1) Gas Supply and 2)
Electrical Supply. The following procedure will
n arr ow the possibilities and help direct you to
the source of the problem. A detailed
Tr ou bleshooting section with specific symptoms
and likely corr ective courses of action follow s
ea ch sub-assembly Partlist section.

CHECK GAS SUPPLY

First, check to see if the gas has been turned on.

Next, gain access to the regulator by re mov­ing the grates over the cooktop burn e rs on the far
left hand side of the cooktop. Beneath the gr a t e s,
towards the rear of the burner box, the regulator is
located between the manifold and rear incoming gas
li ne. Check the top of the regulator to see that it is set
up for the type of gas supplied to the unit. The c ap
on top of the regulator indicates whether the unit is
set up for NATURAL or L.P. gas.

When the gas supply is on, check the gas
pressure with a manometer. The front main open top
burner orifice is the most convenient place to che ck
gas pressure. To access the main burner orifice,
remove the four (4) screws that hold the burner
hanger down and A) move aside the burner assembly
or B) disconnect the igniter wire s and remove the
entire burner / hanger assembly. Hook up a fl ex i bl e
line to the main burner orifice, turn th at burner on...
the pressur e should read 5.0" W .C. for N at u ral Ga s,
and 10.0" W .C. for L.P . G as. Turn on other bur ners
and che ck for an ex cessive drop in pressur e. A lar ge
drop in pressure indicates a gas supply problem re lat­ed to installation, not cove red by s ervice warranty.

CHECK ELECTRICAL SUPPLY

First, check to see if the electricity has been turned on.

Next, che ck pow er to the cord in the back of
the ran ge and at the wall receptacle. If po wer is OK
there, the nex t a rea to ch eck will be at the service dis­connect located behind the va l ve panel. The Val ve
Panel can be removed by rem oving the five (5) screw s
t h at hold it in place. Two (2) screws are located at
e a ch end of the panel, while one (1) screw (painted
Red) behind a Burner Control knob must also be
r em oved befo re the va lve panel can be re moved.
Once the Va lve Panel has been removed, unplug and
ch e ck for p ow er to the female side of the plug.
Between 110 & 120 volts should be present, if not,
there is a problem with the cord.

Check for pow e r at the Terminal Blocks,
(Black= Live, White = Neutral)

ORIFICE or PIN SIZE R

efer ences:

Gas Type I nc o mi ng P ressur e Pressure Regulator

to Regulator Supplies

NATURAL 7.0" to 9.0" W.C. 5.0" W .C.

L.P . 11" to 14.0" W.C. 10.0" W.C.

Orifice Size Pin Size Orifice
Size N at. (DMS) LP (DMS) LP (DMS)
Open Top 51 57 50

Center Simmer 78 87 80

Grill 4 8 5 5 55
Griddle 48 55 55

Infra Red Broiler 47 55 55

Small Oven 4 8 5 5 55
Larg e Oven 38 52 52

*NOTE: Ensure t h e A i r S h u tt e r i s i n s t a ll e d whe n conver ting
an I/R Broiler to L.P,. See Gas Hookup Section, Range
Installation Manual.

GENERAL INSTRUCTIONS:

3

INTRODUCTION

4

48" GAS RANGE MODEL IDENTIFICATION: 36" GAS RANGE MODEL IDENTIFICATION:

MODEL DCS-R G-484 GG

MODEL DCS-R G -486 GL

MODEL DCS-R G-486 GD

MODEL DCS-R G-304

MODEL DCS-R G-366

MODEL DCS-R G -364 GL

MODEL DCS-R G-364 GD

RG MODEL IDENTIFICATION

COOKTOP MODEL IDENTIFICATION

5

48" GAS COOKTOP MODEL IDENTIFICATION: 36" GAS COOKTOP MODEL IDENTIFICATION:

MODEL DCS-C-484 GG

MODEL DCS-C-486 GL

MODEL DCS-C-486 GD

MODEL DCS-C-364 GD

MODEL DCS-C-366

MODEL DCS-C-364 GL

1

2

3

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6

5

7

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8

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19

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24

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31

30

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27

28

32

33

582fig02.eps

BODY PARTS ASSEMBLY

6

27” Oven Door Assembly 90184-02
12” Oven Door Assembly 90184-01
RG 304 Oven Door Assembly 90184-03

PARTS LIST:

ITEM # PART # DESCRIPTION

1 90104-01 RG 48 LANDING LEDGE

90104-02 RG 36 LANDING LEDGE
90104-03 RG 304 LANDING LEDGE

2 90100-PA RG 484GG VALVE PANEL

90100-01 RG 486GD VALVE PANEL
90100-02-PA RG 486 GL VALVE PANEL
90102-PA RG 366 VALVE PANEL
90102-01-PA RG 364GD VALVE PANEL
90102-02-PA RG 364GL VALVE PANEL
90099-PA RG 304 VALVE PANEL
90101-PA C 484GG VALVE PANEL
90101-01-PA C 486GD VALVE PANEL
90101-02-PA C 486GL VALVE PANEL
90103-PA C 364GL VALVE PANEL
90103-01-PA C 364GD VALVE PANEL
90347 RGA 304 (SS) VALVE PANEL
90347-01 RGA 304 (WHITE) VALVE PANEL
90103-02-PA C 366 VALVE PANEL

3 90090-01 RG 48 RIGHT BODY PANEL

90217-01 RG 36 RIGHT BODY PANEL
90114-01 RG 304 RIGHT BODY PANEL

4 90090-02 RG 48 LEFT BODY PANEL

90217-02 RG 36 LEFT BODY PANEL

90114-02 RG 304 LEFT BODY PANEL
5 18052-02 LEVELING LEG
6 90164 RG 48 KICK PANEL ASSEMBLY

90219 RG 36 KICK PANEL ASSEMBLY

90228 RG 304 KICK PANEL ASSEMBLY
7 150034-3 HINGE RECEPTACLE
8 90186-PC 27" DOOR INSIDE LINER (RG 48/36)

90200-PC (RG 304) DOOR INSIDE LINER
9 150034-1 27" OVEN DOOR HINGE (RG 48/36)

15097 (RG 304) OVEN DOOR HINGE
10 14131 WINDOW PACK
11 90106 27" OVEN OUTSIDE DOOR PANEL (RG 48/36)

90094-02 (RG 304) OVEN OUTSIDE DOOR PANEL
11A 90184-02(27”), 90184-01(12”) OVEN DOOR ASSEMBLY

90184-03 RG 304 DOOR ASSEMBLY
12 17001 DCS LOGO -SM. (COOKTOPS)

17001-03 DCS LOGO -LG. (RANGES)
1 3 90187-02 27" OVEN DOOR HANDLE (RG 48/36)

90187-03 (RG 304) OVEN DOOR HANDLE
14 18164 DOOR HANDLE ENDCAP
15 90112 12" DOOR OUTSIDE PANEL
1 6 90187-01 12" DOOR HANDLE
17 90107 27" DOOR INSULATION RETAINER (RG 48/36)

90097 (RG 304) DOOR INSULATION RETAINER
18 90113 12" DOOR INSULATION RETAINER
1 9 90111-PC 12" DOOR INSIDE PANEL
20 15001-34 BOLT - DOOR HANDLE
2 1 15001-09 SCREW - DOOR TOP
22 90068-01-L/H, 90068-02-R/H DRIP PAN - 48"

90212-36" , 90234-30" DRIP PAN
22 A 90202-02-L/H, 90202-01-R/H DRIP PAN HANDLE - 48"

90213-36" , 90208-30" DRIP PAN HANDLE
23 30313-3 DRI P PAN LINER (UNDER GRILL / GRIDDLE ONLY)
2 4 150034-2 12" OVEN DOOR HINGE
2 5 90054-01 (R), 90054-02 (L) COOKTOP 48 SIDE TRIM

90053-02 (R), 90053-01 (L) COOKTOP 36 SIDE TRIM
2 6 90259-01(R), 90259-02(L) RG 366 FRONT PANEL
2 7 90196-01-PC 27” OVEN BOTTOM

90196-02-PC 12” OVEN BOTTOM

90273-PC RG 304 OVEN BOTTOM
2 8 90055-01(R), 90055-02(L) C 48”, 366 only SIDE INSULATION RETAINER

90050-01(L), 90050-02(R) C 364 SIDE INSULATION RETAINER
29 90163 RG / RGA CENTER SPACER- GRATE
3 0 19003-1(BAKE), 19003-3(BROIL) 27” OVEN RACK

19044-01(BAKE), 19044-02(BROIL) RG / RGA 304 OVEN RACK
3 1 19003-02 12” OVEN RACK

7

BODY PARTS ASSEMBLY

1

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3

5

6

4

7

8

3

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16

187

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21

9

20

*

[Insulation­Part # 140092
All Models]

*

Insulation

*

Insulation

*

Insulation

*

Insulation

15

17

BACK GUARDS ASSEMBLY

8

RANGE HIGH SHELF BACKGUARD

COOKTOP LOW BACK BACKGUARD

COOKTOP ISLAND TRIM BACKGUARD

COOKTOP HIGH SHELF BACKGUARD

RANGE LOW BACK BACKGUARD

RANGE ISLAND TRIM BACKGUARD