DCS BGB131BIN User Manual

THE PROFESSIONAL SIDE BURNER

Installation, Use and Care Guide

MODELS:

BGB131 BGB132 BGB131-BI BGB132-BI

A MESSAGE TO OUR CUSTOMERS

We are glad that you selected the professional side burner by DCS. Because this appliance contains features not

ound on any other burner, we recommend that you read this entire booklet before your first use. Keep it in a

f handy place as it has answers to questions that may occur during future use.

eel free to contact us if we can help you. When you write please include the model and serial number of the

F Burner. We thank you for buying the professional side burner and wish you many years of enjoyment.

To help serve you better, please fill out and submit your Product Registration by visiting our website at www.dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”.

For your convenience, product questions can be answered by a DCS Customer Care Representative by phone: 1-888-936-7872, or email: customer.care@fisherpaykel.com.

NOTE: Please write the Model, Code and Serial Numbers on this page for references (located on the inside of the left side of the appliance)

MODEL NUMBER CODE SERIAL NUMBER

NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.

DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, using or servicing this equipment.

WARNING!

If the information in this manual is not followed exactly

personal injur

y other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

an appliance.

y or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

, a fire or explosion may result causing property damage,

WARNING!

Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a non-ventilated room. For outdoor use only.

FOR YOUR SAFETY

If You Smell Gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

TABLE OF CONTENTS

SAFETY PRACTICES AND PRECAUTIONS 3-4

INSTALLATION

Installation of Side Burner on 30” Grill 4-7

nstallation of Side Burner Built-in Model 8-9

I Gas Hook-up 10-11 Leak Testing 12 Burner Adjustment 12 Installer Checklist 13

USING THE SIDE BURNER

Lighting Instructions 14

CARE AND MAINTENANCE 15

TROUBLESHOOTING 16

PARTS LIST

Single Side Burner - BGB131 & BGB131-BI 17 Double Side Burner - BGB132 & BGB132-BI 18

WIRING DIAGRAM

Single and Double Side Burner 19

SERVICE 20

WARRANTY 21-22

SAFETY PRACTICES & PRECAUTIONS

Improper use or installation is dangerous. Carefully follow these instructions.

■

Always remove the cover before lighting the professional side burner. Never use the side burner if a leak is

present.

■

Do not use a flame to check for gas leaks.

■

Do not let children use the side burner.

■

Do not leave children unattended near the side burner.

■

Never let children crawl or hang on the side burner.

■

Exercise care when operating the side burner. The burner grate can get hot enough to cause burns during

operation.

■

Never leave the side burner on unattended.

■

Always wait 5 minutes before relighting the burner to allow any accumulated gas to dissipate. Should the burner

go out during use, turn off the gas valve and wait 5 minutes before attempting to relight. Always follow the lighting instructions. Never lean over a lit burner.

■

Never cook without the drip pan in place, pushed all the way to the rear of the burner box.

■

Use only in well ventilated areas.

■

Do not use in garages, breezeways, sheds, or other such enclosed areas.

■

Keep the area surrounding the side burner clear and free from combustible materials, gasoline, other flammable

liquids or vapors, charcoal lighter fluid, and trash.

■

Do not obstruct the flow of combustion and ventilation air to the side burner. On cart mounted units, keep area

beneath the burner free of debris. If the burner is built-in, do not store gas cylinders beneath the unit without adequate ventilation.

WARNING!

Do not store items of interest to children above or at the back of any appliance. Children could be seriously injured if they should climb onto the appliance to reach these items.

■

Keep the side burner covered when not in use.

■

Never connect an unregulated gas line to the side burner.

f the side bur

■

be checked for gas leaks and obstructions in the burner.

■

Thoroughly clean the side burner on a regular basis.

■

Only use the side bur

vice versa, a factory conversion kit (see page 10 for conversion kit information) is required.

NOTE:

duct must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of

This pr Massachusetts.

ner has not been used for an extended period of time (over winter, for example) the unit should

e. To change from LP gas to natural, or

ner with the type of gas specified on the ra

ting pla

SAFETY PRACTICES & PRECAUTIONS

REAR

FRONT

IGNITION

BURNER

IGNITION

10 - 5/8 "

12-

3/4 "

-3/4"

10 -1/8"

23-

3/4"

10 -1/8"

26-

3/4"

Single Side Burner

Double Side Burner

SPIDER AND INSECT WARNING!

Spiders and insects can nest in the burner(s) or orifices of this or any other gas appliance, and can block or restrict the burner. This can cause a flash back to the control panel. This is a very dangerous condition which can cause a fire to occur, thereby damaging the unit and making it unsafe to operate.

You must inspect the burner(s) at least once a year or immediately if any of the following conditions occur:

1. The smell of gas in conjunction with the burner flames appearing yellow.

2. The side burner(s) does not reach temperature.

3. The side burner(s) heats unevenly.

4. The burner(s) make popping noises.

■

Do not attempt to disconnect any gas connections while your burner is in use, or the gas supply is on.

■

When the side burner is stored indoors the gas supply must be disconnected and, if using an LP gas cylinder, the

cylinder must be stored outdoors in a well-ventilated area.

■

Keep any electrical supply cord away from the heated surfaces of the professional side burner.

■

On cart mounted units, never move without first allowing the side burner and/or grill to cool and ensuring that

the gas supply is turned off. Fold the side shelf down, and push; never pull the grill.

■

Never use the side burner in a windy area.

INSTALLATION

INSTALLATION OF SIDE BURNER ONTO 30” CART (BGB 131/132 MODELS ONLY)

SIDE BURNER DIMENSIONS

FRONT

REAR

SIDE

FRONT

REAR

SIDE

INSTALLATION

INSTALLATION OF SIDE BURNER ON 30” CART

Important

Read all instructions before you begin. Do not jump ahead or skip any step. Side shelf must be removed prior to installation.

CAUTION!

Some parts have sharp edges; care must be taken when handling the various components to avoid injury. Please, read safety information provided in these instructions before beginning assembly. Wear gloves when handling.

GETTING STARTED

■

Remove packaging.

■

Remove side burner from inside and discard packing.

CONTENTS INCLUDED:

Your side burner is packaged in one box. The box contains your side burner and a universal hardware kit to be used for installation and may contain extra hardware for your convenience.

Con

tents

Description Q

BGB131-BIL 1 70175

BGB131-BIN 1 70176

ty.

Par

t No.

Contents Qty. Part No.

Washer Flat

1/4x.938

Screw

1/4-20X1/2”

5 211323

4 211278

Screw #10

4 211371

Washer #10

4 211394

Nut #10

211375

BGB131L 1 70177

BGB131N 1 70515

BGB132-BIL 1 70178

BGB132-BIN 1 70179

BGB132L 1 70180

BGB132N 1 70604

Cover (131) 1 218614

Cover (132)

ip Pan

Dr (131)

Drip Pan (132)

te (131)

Grate (132) 1 220496

tion

nstruc

1 224826

1 237358

1 210645

1 238044

218613

Tools Required:

Shoulder Bolt

1/4-20x5/16

Screw

10-24x1/2

Pan Head

hillips -tip #2 A

10 mm

211442

2 211242

Eye Goggles

Work Gloves

Power Screwdriver or

Variable Speed Drill with

3/32” Allen Wrench

ench or S

ttachmen

ocket

INSTALLATION

INSTALLATION OF SIDE BURNER ON 30” CART

STEP 1

Remove the cover, grate, and drip pan from the side burner.

STEP 2

olt the support brackets to the grill cart side panel with (4) 1/4 x 20 bolts provided.

Note:

For the BGB131 side burner only, use (2) #10 sheet metal screws (211242) to bolt the back support bracket.

SUPPORT BRACKET

BOLT

FIG. 01

INSTALLATION

INSTALLATION OF SIDE BURNER ON 30” CART

STEP 3

1. Bolt the side burner to the grill cart side panel from the under side of the burner assembly with a shoulder bolt in the front and 1/4 x 20 bolt in the back as shown. Do not forget to use 1/4 flat washers. Do not tighten. Adjust the side burner until it is level to the grill; then tighten securely.

2. Bolt the support brackets to the bottom of the side burner with (4) #10-24 machine screws, nuts and washers provided.

3. Replace the drip pan, grate and cover.

Note:

Once the side burner is assembled, refer to the “Gas Requirements” section for proper gas hook-up requirements.

WASHER FLAT

1/4 X .938 (2PCS)

BOLT (1/4 – 20)

W #10 (4 PCS)

SCRE

ASHER #10 (4 PCS)

NUT#10 (4 PCS)

SIDE BURNER

Shoulder Bolt

1/4-20 x 5/16

FIG. 02

INSTALLATION

COUNTER TOP

NON-COMBUSTIBLE

COMBUSTIBLE OR

min.

BACK VIEW

COUNTER TOP

NON-COMBUSTIBLE

COMBUSTIBLE OR

INSTALLATION OF SIDE BURNER, BUILT-IN MODEL

All BGB131-BI and BGB132-BI models can be installed into a combustible enclosure with zero clearance from

he back, side and bottom below the counter top level as shown in Fig. 03.

A minimum of 6” from the back and sides must be maintained from the professional side burner above the

ooking surface (see Fig. 03).

When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Locate the side burner only in a wellventilated area. Never locate the side burner in a garage, breezeway, shed, or other such enclosed areas.

It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak. The counter and supporting ledges or deck must be level and flat.

Important!

Gas fittings, regulator, and installer-supplied shut-off valves must be easily accessible.

FIG.03

INSTALLATION

12"

10-

1/8"

2" X 2" opening for gas supply line

MODEL A BGB131-BI 12" BGB132-BI 22-3/4"

note: the deck is not required

REAR

RONT

GNITION

BURNER

IGNITION

10 - 5/8 "

14-9/16

11-

3/8"

-1/16"

10-1/8"

22-

1/8"

10-1/8"

26-

5/8"

Single Side Burner

Double Side Burner

-1/8"

1/2"

INSTALLATION OF SIDE BURNER, BUILT-IN MODEL

SIDE BURNER DIMENSIONS

FRONT

REAR

FRONT

REAR

STANDARD CONSTRUCTION CUTOUT REQUIREMENTS

SIDE

INSTALLATION

GAS HOOK-UP

GAS REQUIREMENTS:

Verify the type of gas supply to be used, either natural or LP. Make sure the marked gas on the appliance rating plate(s) and hook-up kit agrees with that of the supply.

IMPORTANT!

Never connect an unregulated gas line to the appliance.

An installer supplied gas shut-off valve must be installed in an easily accessible location. All installer supplied parts must conform to local codes, or in the absence of local codes, ANSI/NFPS-770-1984.

All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on flare fittings.

All gas connections should be made by a qualified technician and in accordance with local codes and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code ANSI Z223.1.

Gas conversion kits are available from the factory. When ordering, have the model number, and the type of gas (natural or LP) which you need.

Total gas consumption of the professional side burner with burner(s) on “HIGH” – Table 1 below.

TABLE 1

MODEL Btu/hr BGB131

17,000 BGB132 34,000 BGB131-BI 17,000 BGB132-BI 34,000

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5kPa.).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.).

The installation of this appliance must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. Installation in Canada must be in accordance with the Standard CAN1-b149 and/or .2 (installation code for gas burning appliances and equipment) and local codes.

NATURAL GAS HOOK-UP:

CONNECTION: 1/2” NPT male with 3/8” flare adapter.

OPERATING PRESSURE: 4.0” W.C.

SUPPLY PRESSURE: 5” to 14” W.C. If in excess of 14”W.C., a step down regulator is required.

ompan

Check with your local gas utilit Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too small, the professional side burner will not function properly.

y c

y or with local c

odes for instructions on installing gas supply lines.

INSTALLATION

pen Top

anifold

Bottomof 1

31 &132 Burner

1/2" Coupling

/2" NPT x 2.0”

Nipple

/2" NPT to 3/8"

FlareAdapter

egulator

o Gas Supply

/2" NPT x 2.0”

Nipple

GAS HOOK-UP

NATURAL GAS HOOK-UP (continued)

To hook-up the fittings supplied with the side burner, assemble as shown in Fig.04. Use joint compound on male threads only.

o not use joint compound on the flare end of the 1/2” NPT

D to 3/8” flare adapter. Ensure that the regulator arrow points in the direction of gas flow-towards the unit, away from the supply.

Do not forget to place the installer-supplied gas valve in an accessible location.

LP GAS HOOK-UP

CONNECTION: 1/2” NPT male with 3/8” flare adapter (included). Use 90º elbow 1/2” NPT with 3/8” flare (P/N 212394) for side mount models only when installing on the cart. Use sealer on 1/2” NPT threads only.

OPER

ATING PRESSURE: 10.0” W.C. side burner uses the LP

regulator from adjoining grill.

SUPPLY PRESSURE: 11” to 14” W.C.

FIG. 04 Natural Gas

Apply joint compound to the threaded end of the side burner gas inlet and tighten the adapter to the pipe. Assemble the 24” and 30” hoses to the 3/8” flare tee, as shown in Fig.05. Tighten the regulator hose to the remaining fitting of the 3/8” flare tee.

LP TANK REQUIREMENTS

■

A dented or rusty LP gas cylinder may be hazardous and

should be checked by your LP supplier. Never use a cylinder with a damaged valve.

■

The LP gas cylinder must be constructed and marked in

accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) and designed for use with a Type 1 system only.

■

Do not change the regulator/hose assembly from that

empt to use a Type 1 equipped

ed out

doors in a w

ell ventila

ed area

FIG. 05 LP G

supplied with the unit or a regulator/hose assembly with a standard 510 POL tank/valve assembly. The cylinder must be provided with a shut-off

alve terminating in an LP gas supply cylinder valve outlet

v specified, as applicable, for connection Type 1.

■

If the appliance is stored indoors, the cylinder must be

disconnect

ylinders must be st

■

ed and removed from the appliance.

out of the reach of children.

■

Gas cylinder supply must be turned off when not in use.

INSTALLATION

LEAK TESTING

WARNING!

Do not smoke while leak testing. Extinguish all open flames.

Make a soap solution of one part liquid detergent, and one part water. Never test for leaks with an open flame. For LP units, check with a full cylinder. Make sure all control valves are in the “OFF” position. Turn the gas supply “ON”. Check all connections from the supply line (Fig. 04), or LP cylinder(Fig. 05) up to the manifold pipe assembly (Fig. 06). Apply the soap solution around the connection with a spray bottle, brush, or rag. Soap bubbles will appear where leak is present. If a leak is present, turn off gas supply, tighten any leaking fittings, turn gas on, and recheck.

WARNING: IMPORTANT!

Inspect the gas supply piping or hose prior to turning the gas “ON”. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the odor of gas is present. Turn the control knob to “OFF”, then turn off the gas supply. If using LP, is there gas in the tank? Always keep your face and body as far away from the burner as possible when lighting.

FIG. 06

BURNER ADJUSTMENT

BURNERS

Your new side burner is equipped with burners typical of those used in restaurants (Fig. 07). These burners are designed for maximum cleanability and controlability. The burner should never be operated if the cap is not in place.

BURNER EFFICIENCY AND FLAME CHARACTERISTICS

It is necessary to keep the burner ports and the igniters clean for proper lighting and efficient performance of the burners. The burner flame should burn completely around the burner with no excessive noise or lif yellow tips. During initial use, foreign particles in the gas line, or dust in the air around the appliance may cause an orange flame. This will disappear with use

FLAME HEIGHT

he c

T bottom of the cooking utensil, the material of the cooking utensil, the amount and type of food and the amount of liquid in the utensil. The

ollo

■

For safety reasons the flame must never extend beyond the

bott the side of the pan (see F

ting. The flame should be blue in color and stable with no

ect height of the flame mainly depends on the size of the

wing ar

om of the c

e some basic rules f

ooking utensil. Never allow flames to curl up

or selecting flame height.

.08).

Cap

FIG. 07

PROPER FLAME HEIGHT

■

Utensils which conduct heat slowly (such as glass-ceramic)

should be used with medium t large amount of liquid

, a sligh

tly lar

w flames

o lo

ger flame can be used

. If you are cooking with a

FIG. 08

INSTALLATION

INSTALLER CHECKLIST

■

Specified clearances maintained to combustibles.

■

Side burner is properly mounted.

■

All internal packaging removed.

■

Burner is seated properly and does not rock.

■

Each burner lights satisfactorily, individually or with adjacent burner lit.

■

Knob(s) turn freely. Bezel(s) centered.

■

Flame adjusted.

■

Pressure regulator connected and set for 4.0"W.C. Natural, 11.2"W.C. LP gas.

■

Manual shut-off valve installed and accessible.

■

Unit tested and free of leaks.

■

User informed of gas supply shut-off valve location.

■

Battery installed in module properly and generates ignition spark when activated.

PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER.

USER, PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

USING THE SIDE BURNER

LIGHTING INSTRUCTIONS

First remove the burner cover and any cooking utensils from the burner grate. Push and hold the ignition

utton, turn the control knob to the “HI” position until the burner is lit or 4 seconds pass. If the burner doesn’t

b ignite, wait 5 minutes for any accumulated gas to dissipate then try again. If the burner will not light after several attempts, check the troubleshooting instructions on page 16.

MATCH LIGHTING

Hold a lit fireplace match near the burner ports, turn the control knob counterclockwise to “HI”. Rotate the knob immediately once the burner is lit to the desired setting.

Note:

If you are using propane gas, a slight pop or flash may occur at the burner ports a few seconds after the burner has been turned “off”. This “extinction pop” is normal for propane gas.

Control

Knob

FIG. 09 BGB132 Shown

Ignition

Button

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