DBI SALA Saflok User Instruction Manual
Safl ok
™
Pole Anchor System
Model Numbers: 2104800, 2104801, 2104802, 2104803
USER INSTRUCTION MANUAL:
SAFLOK VERTICAL LIFELINE ROPE POLE ANCHOR SYSTEM
This manual is intended to meet the Manufacturer’s Instructions requirement of applicable standards defi ned in
Section 1.2 and should be used as part of an employee training program as required by the identifi ed agencies.
WARNING: This product is part of a personal fall arrest system1. The user must read and follow the
manufacturer’s instructions for each component or part of the complete system. These instructions must be
provided to the user of this equipment. The user must read and understand these instructions or have them
explained to them before using this equipment. Manufacturer’s instructions must be followed for proper use and
maintenance of this product. Alterations or misuse of this product or failure to follow instructions may result in
serious injury or death.
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IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application,
contact Capital Safety.
IMPORTANT: Record the product identifi cation information from the ID label in the Inspection and Maintenance
Log in Section 9.
DESCRIPTION:
Figure 1 illustrates the components that comprise the Safl ok™ Pole Anchor System. The Pole Anchor System
consists of a dielectric Vertical Lifeline Rope (1A) passing through a formed Anchor Tube (1B). The Anchor Tube
drapes over the crossarm (or similar component) on a wooden utility pole and is placed with a Telescoping Hot
Stick (1C) and attached Installation/Removal Tool (1D) to suspend the lifeline vertically for attachment of a fall
arrest subsystem: Rope Grab (1E) with Shock Absorber (1F), and Full Body Harness. A Chain Tensioner (1G) and
Endless Loop Sling (1H) are provided to secure the bottom end of the lifeline to the base of the pole.
Figure 1 - Safl ok Pole Anchor System
Item Description 2104800/802 2104801/803
A Vertical Lifeline Rope 1 1
B Anchor Tube 1 1
C Telescoping Hot Stick
(purchased separately)
D Installation/Removal Tool 1 1
EFRope Grab with
Shock Absorber
G Chain Tensioner 0 1
H Endless Loop Sling 0 1
I Carabiner 1 2
J Carrying Bag 1 1
J
00
11
A
E
G
I
F
H
I
1 Fall Arrest System: A system that prevents the worker from colliding with an obstruction or lower level by arresting a fall.
Form: 5903024 Rev: C
B
D
© Copyright 2010, DB Industries, Inc.
1.0 APPLICATION
1.1 PURPOSE: The Safl ok
System (PFAS) when climbing and working on wooden utility poles (power poles, telephone poles, etc.).
1.2 STANDARDS: Refer to local, state, and federal (OSHA) requirements governing occupational safety for
additional information regarding Personal Fall Arrest Systems. Refer to the following national standards on fall
protection:
ANSI Z359-0 Defi nitions and Nomenclature User for Fall Protection and Fall Arrest
ANSI Z359-1 Safety Requirements for Personal Fall Arrest Systems, Subsystems, and Components
ANSI Z359-2 Minimum Requirements for a Comprehensive Managed Fall Protection Program
CSA Z259.2.1 Fall Arrestors, Vertical Lifelines, and Rails
1.3 TRAINING: This equipment is intended to be used by persons trained in its correct application and use. It is the
responsibility of the user to assure they are familiar with these instructions and are trained in the correct care and use
of this equipment. Users must also be aware of the operating characteristics, application limits, and the consequences of
improper use.
™
Pole Anchor System is is a Vertical Lifeline System for use as part of a Personal Fall Arrest
2.0 SYSTEM LIMITATIONS & REQUIREMENTS
Consider the following limitations/requirements prior to installing or using this equipment:
2.1 CAPACITY: This equipment is designed for use by a one climber at a time. Combined weight of the climber
(person, clothing, tools, etc.) should not exceed 310 lbs (141 kg).
2.2 ANCHORAGE: In accordance with ANSI Z359.1, anchorages selected for Fall Arrest Systems must have a
strength capable of sustaining static loads applied in the directions permitted by the system of at least:
Non-Certifi ed Anchorages: 5,000 lbs (22.2 kN)
Certifi ed Anchorages: 2 times the Maximum Arresting Force
2.3 FALL ARREST FORCES: The Personal Fall Arrest System must limit fall arrest forces to 1,800 lbs (8 kN) and
deceleration distance must not exceed 42 inches (107 cm).
2.4 FREE FALL: Per ANSI Z359.1, Personal Fall Arrest subsystems used with the Pole Anchor System must limit free
fall to 6 feet (1.8 m). To avoid increased fall distance, do not work above the anchorage level.
2.5 FALL CLEARANCE: Ensure that adequate clearance exists in the fall path to prevent striking an object during
a fall. The clearance required is dependent on the type of connecting subsystem (rope grab, lanyard), the
anchorage location, and the elongation characteristics of the lifeline. Table 1 approximates elongation for varied
lengths of dry Lifeline. Wet Lifelines generally elongate further than dry Lifelines.
Table 1 - Lifeline Elongation
Lifeline Length
10 ft
(3.0 m)
Elongation: 0.4 ft
(11.1 cm)
20 ft
(6.1 m)
0.7 ft
(22.6 cm)
30 ft
(9.1 m)
1.1 ft
(33.7 cm)
40 ft
(12.2 m)
1.5 ft
(45.2 cm)
50 ft
(15.2 m)
1.9 ft
(56.3 cm)
60 ft
(18.3 m)
2.2 ft
(67.5 cm)
70 ft
(21.3 m)
2.6 ft
(78.7 cm)
80 ft
(24.4 m)
3.0 ft
(90.1 cm)
2.6 ENVIRONMENTAL HAZARDS: Use of this equipment in areas where environmental hazards exist may require
additional precautions to reduce the possibility of injury to the user or damage to the equipment. Hazards may
include, but are not limited to: high heat, caustic chemicals, corrosive environments, high voltage power lines,
explosive or toxic gases, moving machinery, or sharp edges.
2.7 BODY SUPPORT: A Full Body Harness must be used with the Safl ok Pole Anchor System. The harness
connection point must be above the user’s center of gravity. A body belt is not authorized for use with the
Pole Anchor System. If a fall occurs when using a body belt it may cause unintentional release and possible
suffocation because of improper body support. Substitutions of equipment or system components must not be
made without the written consent of Capital Safety.
2.8 COMPATIBILITY OF COMPONENTS: Unless otherwise noted, DBI-SALA equipment is designed for use with
DBI-SALA approved components and subsystems only. Substitutions or replacements made with non approved
components or subsystems may jeopardize compatibility of equipment and may affect safety and reliability of the
complete system.
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2.9 COMPATIBILITY OF CONNECTORS: Connectors are considered to be compatible with connecting
elements when they have been designed to work together in such a way that their sizes and shapes do not
cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors
(hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22 kN). Connectors
must be compatible with the anchorage or other system components. Do not use equipment that is not
compatible. Non-compatible connectors may unintentionally disengage (see Figure 2). Connectors must
be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI
Z359.1 and OSHA.
2.10 MAKING CONNECTIONS: Use only self-locking snap hooks and carabiners with this equipment. Only use
connectors that are suitable to each application. Ensure all connections are compatible in size, shape and
strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.
DBI-SALA connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each
product’s user’s instructions. See Figure 3 for illustration of the inappropriate connections stated below. DBISALA snap hooks and carabiners should not be connected:
To a D-ring to which another connector is attached.A.
In a manner that would result in a load on the gate.B.
IC. n a false engagement, where features that protrude from the snap hook or carabiner catch on the
anchor and without visual confi rmation seems to be fully engaged to the anchor point.
TD. o each other.
DE. irectly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the
lanyard and connector specifi cally allow such a connection).
TF. o any object which is shaped or dimensioned such that the snap hook or carabiner will not close and
lock, or that roll-out could occur.
NOTE: Other than 3,600 lb. (16 kN) gated hooks, large throat opening snap hooks should not be connected
to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists
or rotates. Large throat snap hooks are designed for use on fi xed structural elements such as rebar or cross
members that are not shaped in a way that can capture the gate of the hook.
Figure 2 - Unintentional Disengagement (Rollout)
If the connecting element to which a snap hook (shown) or carabiner
attaches is undersized or irregular in shape, a situation could occur
where the connecting element applies a force to the gate of the snap
hook or carabiner. This force may cause the gate (of either a selflocking or a non-locking snap hook) to open, allowing the snap hook
or carabiner to disengage from the connecting point.
Small ring or other
non-compatibly
shaped element
Force is applied7.
to the Snap
Hook.
The Gate8.
presses against
the Connecting
Ring.
The Gate opens9.
allowing the
Snap Hook to
slip off.
Figure 3 - Inappropriate Connections
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3.0 SYSTEM INSTALLATION
3.1 PLANNING: Plan your Fall Arrest System before using the Safl ok
limitations and requirements defi ned in Section 2 and the following logistical aspects:
A. ANCHORAGE: Figure 4 illustrates anchorage locations for the Anchor Tube. Select a rigid anchorage
point that is capable of sustaining the loads specified in Section 2. The Anchor Tube should always be
anchored around the Pole Top over a suitable bolted apparatus or material having a minimum 5/8 inch
(15.9 mm) bolt. At least 12 inches (30.5 cm) of pole top should extend above the Anchor Tube to
prevent to prevent it from flipping over the pole top. If insufficient pole top is available, the Anchor Tube
should extend over and under a Crossarm or similar device.
Figure 4 - Anchor Tube Anchorage
Good
™
Pole Anchor System. Consider all
Bad
Anchor Tube over and under
Crossarm and around Pole Top to
compensate for insuffi cient Pole
Top Extension.
Insuffi cient Pole Top extension
above Anchor Tube.
Anchor Tube anchored over Bolt
and under Equipment Arm to
compensate for insuffi cient Pole
Top Extension.
Insuffi cient Pole Top extension
above Anchor Tube.
Suffi cent Pole Top extension
above Anchor Tube and 5/8 inch
(15.875 mm) Through Bolt.
Anchor Tube should not be
anchored through Braces.
B. POLE INTEGRITY: Inspect and secure an unsound pole so it is safe for climbing.
C. SHARP EDGES: Avoid working where the Pole Anchor System and attached subsystems will contact
or abrade against unprotected sharp edges. Do not loop the Lifeline around small diameter structural
members. If working with the Pole Anchor System around sharp edges is unavoidable, apply a heavy
pad over the exposed sharp edge.
D. CLIMBING PATH: Identify the best climbing path prior to hanging the Vertical Lifeline Rope with the
Anchor Tube. The Vertical Lifeline Rope will align with the Anchor Tube and should be positioned on the
same side of the pole as the work area and best climbing path to avoid tangling the Lifeline.
E. GENERAL USE CONSIDERATIONS: Avoid working where your Lifeline may cross or tangle with that of
another worker. Do not allow your Lifeline to pass under you arms or tangle in your feet. Follow Live Line
procedures when working around exposed live components. Situate the Vertical Lifeline Rope within the
minimum approach distance.
F. RESCUE: The employer should always have a Rescue Plan in place and the ability to readily implement the plan.
3.2 INSPECTION: Prior to installing the Pole Anchor System, inspect all components per the Inspection Steps in Section 5.
3.3 INSTALLATION - HANGING THE VERTICAL LIFELINE ROPE: After planning your Fall Arrest System
(see Section 3.1), hang the Vertical Lifeline Rope from the wood pole with the Anchor Tube:
Step 1. Thread the Vertical Lifeline Rope through the Anchor Tube: Thread the running end of the
Vertical Lifeline Rope through the Anchor Tube until the Eye Splice is fully retracted into the tube
body (Figure 5). The rope may be inserted through the Anchor Tube in either direction to facilitate
maneuvering the tube and rope over and around the required anchorage points.
Step 2. Install the Installation/Removal Tool on the end of the Telescoping Extension Pole:
Attach the Installation/Removal Tool to the end of a dielectric tested Telescoping Extension Pole. Insert
the Installation/Removal Tool in the Anchor Tube so the trailing end of the Lifeline aligns in the tapered
groove on the Adapter (Figure 6).
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Step 3. Raise the Anchor Tube and Vertical Lifeline Rope to a position just below the Pole
anchorage point: Free the trailing end of the Vertical Lifeline Rope of any knots, kinks, or
tangles that might impede raising the Telescoping Extension Pole. Position the butt end of the
Extension Pole on the ground below the anchorage point (Figure 7). Raise the Extension Pole and
attached Anchor Tube to a point just below the desired anchorage by telescoping and locking each
extension of the Extension Pole (Figure 8).
WARNING: When extending the Extension Pole, keep fi ngers clear of the Lock Button Holes to
prevent pinching.
IMPORTANT: To ease raising and lowering of the Telescoping Extension Pole, keep the pole in
a vertical position (Figure 8).
NOTE: Exercise care to protect the Vertical Lifeline Rope from contaminates that will reduce the
rope’s dielectric properties. Keeping the unused end of the Vertical Lifeline Rope in the provided
Carrying Bag will help maintain the rope’s dielectric properties.
Step 4. Hang the Anchor Tube over the Pole Anchorage: Lift up on the Extension Pole slightly and
then twist the Anchor Tube into position on the desired anchorage points (Figure 9). When the
Anchor Tube is in position, lower the Extension Pole slightly to Hang the Anchor Tube on the
anchorage points and remove the Installation/Removal Tool (Figure 10).
Step 5. Retrieve the Eye Splice end of the Vertical Lifeline Rope for anchorage purposes: Insert
the Rope Hook end of the Installation/Removal Tool through the the Eye Splice (Figure 11)
and then retract the Telescoping Extension Pole to pull the Vertical Lifeline Rope through the
Anchor Tube and retrieve the Eye Splice.
Figure 5 Figure 6 Figure 7
Figure 8 Figure 9 Figure 10
Figure 11
NOTE: If an adequate amount
of clear pole top is available,
the Vertical Lifeline Rope can
be pre-choked prior to inserting
the Installation/Removal Tool
and raising the Anchor Tube
to the desired anchorage point
with the Extension Pole.
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