Dazon Raider Extreme 1100D Owner's Manual
1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006
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1100cc Double-seat buggy Owner’s Manual Version 3.0 Dec.2006
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DAZON 90-DAY WARRANTY
DAZON warrants the engine and drive train of this vehicle for a period of 90-days. This warranty covers repairs needed to correct
defects in materials or workmanship.
WHAT YOU MUST DO.
Your selling dealership must register your vehicle by sending your warranty registration form upon purchase of the vehicle. You
must properly use maintain and care for the vehicle as outlined in the DAZ ON ow ner’s manual. Yo u mu st maintain a record of the
vehicles service history. Periodic service and inspection are considered regular maintenance and are not considered as warranty.
WHAT YOUR DEALER MUST DO.
All warranty repairs will be made at no cost to you for parts as related to the defect. All parts will be replaced with genuine DAZON
parts only.
WARRANTY PERIOD
The warranty is effective as listed below from the date of purchase by the original owner. All engine, drive train, and factory defects
will be covered for a period of 90-days.
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WHAT IS NOT COVERED
• Any damage resulting from negligence of periodic maintenance.
• Any damage which results from repairs, adjustments, or maintenance operations that do not follow those specified by
DAZON.
• Any damages caused by collision or improper use.
• Any damages caused by overloading or operating outside of design specifications.
• Any damages which result from non-genuine parts or accessories, fuel or fluids not specified by DAZON.
• Any damages that result from modifications made to the vehicle to increase performance.
• Any damages that result from the passage of time such as fading, peeling or other deterioration caused by outside
elements.
• Sensational phenomena that do not affect performance or function of the product such as engine noise, vibration or
seepages.
• Consumable replacement parts damaged by normal wear. Such as spark plugs, drive chains, belt drives, air cleaner
elements, brake shoes, cables, fuses, oils, coolants and tires.
• Any damages caused by improper storage or transport.
• Any damages caused by natural disasters such as fires, floods, collision or theft.
• Incidental or additional expense incurred for making any claims such as those for towing or transporting the vehicle to a
service dealer.
THIS WARRANTY SUPERCEDES ALL OTHER WRITTEN, IMPLIED, OR EXPRESSED WARRANTIES FOR 1100CC MODEL.
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Contents [Attachment: Wiring Diagram]
1. Foreword……………………………………………………………………………………………………………………………………………………….. 5
2. A Few Words about Safety……………………………………………………………………………………………………………………………….. 6
3. Important Safety Information…………………………………………………………………………………………………………………………… 7
4. Safety Labels…………………………………………………………………………………………………………………………………………………. 10
5. Are You Ready to Drive?..................................................................................................................................... . 11
6. Is Your Vehicle Ready to Drive?................................................................ ................................................... ........... 15
7. Safe Driving Precautions………………………………………………………………………………………………………………………………….. 16
8. Components location……………………………………………………………………………………………………………………………………….. 20
9. Adding oil before driving………………………………………………………………………………………………………………………………….. 40
10. Operation instruction………………………………………………………………………………………………………………………………………. 44
11. Pre-drive instruction………………………………………………………………………………………………………………………………………… 53
12. Maintenance & service instructions…………………………………………………………………………………………………………………… 55
13. Battery…………………………………………………………………………………………………………………………………………………………… 71
14. Storage instruction …………………………………………………………………………………………………………………………………………. 77
15. Periodical Checks and Services………………………………………………………………………………………………………………………… 78
16. Specifications………………………………………………………………………………………………………………………………………………… 80
17. Buggy wiring diagram…………………………………………………………………………………………………………………………………….. 85
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FOREWORD
Thank you for choosing our double/single-seat BUGGY. We hope you will have fun with it. Before starting operate the BUGGY, please
read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the
warnings contained in this manual can result in serious injuries.
Be sure to follow the recommended maintenance schedule and service your vehicle accordingly. Preventive maintenance is
extremely important to the longevity of your BUGGY.
Beginners should drive this BUGGY in a large open area to practice handling this BUGGY. Wear protective gears all the time when
driving or riding this BUGGY.
We hope you will have a pleasant experience with our products and thanks again for choosing DAZON.
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A FEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY. To help you make informed
decisions about safety, we have provided operating procedures and other information on labels in this manual. This information
alerts you to potential hazards that could hurt you or others. Please take a few minutes to read it.
It is not practical or possible to warn you against all hazards associated with operating or maintaining your BUGGY, so you must use
your own good judgments.
You will find important safety information in a variety of forms, including:
Safety Labels ------on the BUGGY;
Safety Messages ------ preceded by a safety alert symbol and one of the two signal words “WARNING” or
“CAUTION”;
The meaning of these signal words :
WARNING ------Physical harm may result from the failure to follow the instructions that are described within the labels;
CAUTION------ Damages to your BUGGY and possible subsequent personal injuries or death could result from the failure to
take proper precautions described within the labels;
Safety Headings------such as Important Safety Reminders or Important Safety Precautions;
Safety Sections------such as Buggy Safety;
Instructions------about how to use this BUGGY correctly and safely.
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IMPORTANT SAFETY INFORMATION
Your BUGGY will provide you with many years of service and pleasure, providing you take responsibility for your own safety and
understand the challenges you will meet while driving.
There is much that you can do to protect yourself when driving your BUGGY. You'll find many helpful recommendations throughout
this manual. The following are a few of the most important ones.
Always Wear a Helmet
Facts have proven that helmets can significantly reduce the quantity and severity
of head injuries, so when you drive your BUGGY, please always wear a DOT
approved motorcycle helmet. We also recommend that you wear approved goggles,
sturdy boots, durable gloves and other protective gear.
Drive Off-Road Only
Your BUGGY is designed and manufactured only for off-road use. Its tires are not made for pavements, and it does not have turn
signals or other features required for use on public roads. If you need to cr oss a paved or public road, please get off and walk your
BUGGY across.
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Take Time to Learn & Practice
Even if you have driven other buggies, you still should take time to become familiar with how this BUGGY works. Practice in a safe
area until you have built your skills and gotten accustomed to the size and weight of this Buggy.
Be Alert to Off-Road Hazards
The terrain can present a variety of challenges. Continually "read" the terrain for unexpected turns, drop-offs, rocks, ruts and any
other hazards. Always keep your speed low enough to allow time for seeing and reacting.
Drive within Your Limits
Pushing limits is another major cause of BUGGY accidents. Never drive beyond your personal abilities or faster than conditions
warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgments and to
drive safely.
Don't Drink and Drive
Alcohol and drive never mix. Even one drink can reduce your ability of responding to
changing conditions, and every additional drink can lengthen and worsen your reaction
time. Don't drink and drive.
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Don't Drive at Night
At night your visibility and judgment can be greatly reduced, so driving at night is dangerous and can terribly increase chances of
accidents.
Never Drive Indoors
The exhaust from the engine contains a tasteless, odorless but poisonous gas called carbon monoxide. For the health of your family,
please don’t drive your BUGGY in your lovely house.
Keep away from Moving Parts
You should never place your hands or any other parts of your body near any moving parts of your BUGGY. Failure to adhere to this
warning will cause physical harm to your body.
Avoid Skidding or Sliding
The terrain surface can be a major factor affecting turns. Skidding or sliding a turn is more likely to occur on slippery surfaces such
as snow, ice, mud and loose gravel.
If you skid or slide on ice, you may lose all directional controls. To avoid skidding or sliding on slippery terrain surfaces, you should
keep your speed low and drive carefully.
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SAFETY LABELS
The labels should be considered permanent parts of your BUGGY. If a label comes off or becomes difficult to read, ple ase contact
your dealer for warning label replacements.
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ARE YOU READY TO DRIVE?
Before each drive, you need to make sure that you and your BUGGY are both ready to drive. To help you be prepared, this section
discusses how to evaluate your driving readiness, what items you should check on your BUGGY, and how to adjust your BUGGY for
your comfort, conveniences and safety.
Before you drive your BUGGY for the first time, we urge you to:
• Carefully read this owner's manual and the labels on your BUGGY;
• Make sure that you understand all the safety messages;
• Learn how to operate all the controls on your BUGGY;
Before each of your drive, we urge you to be sure that:
• You feel well and you are in good physical and mental conditions;
• You are wearing a DO T appro ved motorcycle helmet (with a chin strap tightened secur ely), approved goggles and other pr otective
gear;
• You don't have any alcohol or drugs in your body system.
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Protective Apparel
For your safety, we strongly recommend that you always wear a DOT approved motorcycle helmet, approved goggles sturdy boots,
durable gloves, long pants and long-sleeved shirt or jacket whenever you drive.
Although complete protection is not possible, wearing proper protective apparel can reduce the chances of injuries when you drive.
The following suggestion will help you choose the proper driving gear.
1. Helmets and Eye Protection Gear
Your helmet is your most important driving gear because it offers the best protection
against head injuries. Your helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more.
Regardless of the style, look for the helmet with a DOT (Dept. of Transportation) sticker.
Always wear a face shield or a pair of goggles to protect your eyes and vision.
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2. Additional Driving Gear
In addition to a helmet and eye protection gear, we also recommend:
• Sturdy off-road motorcycle boots to help protect your feet, ankles and lower legs;
• Durable off-road motorcycle gloves to help protect your hands;
• Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest and shoulder protector.
Driver Training
Developing your driving skills is an on-going process. Even if you have driven other Buggies, you still need take time to become
familiar with how this BUGGY works. Practice driving this BUGGY in a safe area to build your skills. Don’t drive on rough terrain
surfaces until you’ve gotten accustomed to all the controls on this BUGGY, and felt comfortable with its size and weight.
z Operating this BUGGY without wearing a DOT approved motorcycle helmet, eye protection gear, or any
protective apparel could increase your chances of head and/or eye injuries, and even possibly death in
the event of severe accidents.
z Always wear a DOT approved motorcycle helmet, an eye protection gear (goggles or a face shield), a
long-sleeved shirt or jacket, gloves, boots and long pants.
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No Alcohol or Drugs
Alcohol, drugs and Buggies never mix. Even a small amount of alcohol can impair your ability
to operate your BUGGY safely. Likewise, drugs, even prescribed by your doctor, can be dangerous
when you’re operating your BUGGY. Consult your doctor for the assurance that it is safe to operate
your BUGGY after taking some kind of medication.
Recommendation
It is strongly recommended that no one under the age of 18 be permitted to operate this BUGGY. A child driving this BUGGY that is
not recommended for his/her age could lose BUGGY control, resulting in severe injures or even death.
z Operating this BUGGY after consuming alcohol or drugs can seriously affect your judgments, cause you to
react more slowly, affect your balance and perception, and even could result in serious injuries or death.
z Never consume alcohol or drugs before or while operating your BUGGY.
z Operating this BUGGY without proper instructions could increase your risks of accidents that could lead to
serious in
jur
ies,oreven death.
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IS YOUR VEHICLE READY TO DRIVE?
Before each of your drive, it is important to inspect your BUGGY and make sure that any problems you’ve found have
been corrected. A pre-drive inspection is a must, not only for safety, but also because a breakdown, or even a flat tire, can
be a major inconvenience.
If your BUGGY sank into bunker, try to shift the gear for and backward to reverse position and slightly step on the throttle
pedal, if the wheels do not get out from the bunker, then stop stepping on the throttle pedal and call the service centre.
Excessively stepping on the engine may cause the engine overheat or damage,
If your BUGGY has overturned or has been involved in a collision, please don’t drive it until an authorized service center
has inspected it. There may be damages or other problems you can’t see.
z Improperly maintaining your BUGGY or failing to correct a problem before driving can cause a crash in which
you can be seriously hurt or even killed.
z Always perform a pre-drive inspection before each of you r d rive, and correct any problems.
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SAFE DRIVING PRECAUTIONS
Off-Road Use Only
Your BUGGY and its tires are designed and manufactured for off-road use only , not f or pav ements. Driving on pav ements can af fect
your handling and controlling. Don’t drive your BUGGY on pavements.
When driving off-road, also remember to always obey local off-road driving laws and regulations. Obtain permission to drive on
private property. Avoid posted areas and obey "no trespassing" signs.
Never drive your BUGGY on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have
difficulty in seeing and avoiding you, which could easily lead to collisions. In many states, it is illegal to operate BUGGIES on public
streets, roads and highways.
z Operating your BUGGY on paved surfaces may seriously affect your handling and controlling of your BUGGY,
and may even cause your BUGGY to go out of control.
z Never operate your BUGGY on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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Keep Your Hands and Feet on Controls
Always keep both of your hands on the steering wheels ,and both of your feet on the foot controls when driving your BUGGY. It is
important to maintain your balance and control your BUGGY. Removing your hands or feet away from the controls can reduce your
ability of controlling your BUGGY.
z Removing your hands from the steering wheels, or your feet from the foot controls during operation, can
reduce your ability of controlling your BUGGY, or cause you to lose your balance and fall off your BUGGY.
z During operation, always keep your both hands on the steering wheels, and your both feet on the foot controls
of your BUGGY.
While we want to shift the gear from forward to reverse or vice visa, the gear shifter should go back to neutral
position first and do not accelerate the engine to high speed ( i.e. Do not change gear when the engine is running
at a high speed), otherwise, the gear mechanism will be damaged seriously!
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Control Speed
Driving at excessively high speed increases the chances of accidents. When choosing a proper speed, you need to consider the
capability of your BUGGY, terrain, visibility and other operating conditions, plus your own skills and experiences.
Be Careful on Unfamiliar or Rough Terrain
Before driving in a new area, always check the terrain thoroughly. Don't drive fast on unfamiliar terrain or when the visibility is limited.
(Sometimes it’s difficult to gain the reaction time before you see obstructions like hidden rocks, bumps, or holes with enough time to
react.)
z Operating your BUGGY at excessively high speed increases your ch ances of losing control, which can easily
result in an accident.
z Always drive at a speed that is proper for your BUGGY, terrain, visibility and other operating conditions, plus
y
our own skills and experiences.
z When driving your BUGGY on unfamiliar terrain, failure to be especially careful could cause your BUGGY to go
out of control or overturn.
z When operating your BUGGY on unfamiliar terrain, always drive slowly, always be especially careful, and always
be alert to changing terrain conditions.
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Never drive past the limit of visibility. Maintain a safe distance between your BUGGY and other off-road vehicles. Always exercise
your cautions and use your extra care on rough, slippery and loose terrain.
z Failure to use your extra care when operating on excessively rough, slippery or loose terrain could cause
loss of traction or vehicle control, which could result in accidents, including an overturn.
z Don’t operate on excessively rough, slippery or loose terrain until you’ve learned and practiced the skills
necessary to control your BUGGY on such terrain.
z Always be especially cautious on these kinds of terrain.
z Always keep all wheels on the ground. Attempting wheelies, jumps, and any other stunts increases the
chances of accidents, including an overturn.
Never attempt stunts, such as wheelies or jumps. Don't try to show off.
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COMPONENTS LOCATION
A. Front view :
1. Overhead canopy
2. Bucket seat.
3. Steering wheel.
4. Side canvas
5. Front wheel
6. Wheel rim
7. Front shock absorber
8. Brake cable.
9. Front mudguard
10. Front turning signal
11. Front headlight
12. Rear mirror
13. Brush guard bar
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B. Rear view :
1. Rear carrier.
2. Tail lamp
3. Rear turning signal
4. Rear shock absorber
5. License plate bracket.
6. Battery.
7. L ow er A -Ar m
8. Rear tires.
9. Reflector
10. Mudguard
11. Muffler.
12. Supplementary water tank
13. Cooling fan
14. Radiator
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CONTROL PANEL
Consists of the following features :
(1) Steering wheel
⑵．Ignition switch ( Key lock)
⑶．Cigarette ignition housing
⑷．Fuel level gauge
⑸．Multi-function gauge
⑹．Water temperature gauge
⑺．Parking alarm flicker
.
⑵
⑶ ⑸
⑹
⑺
⑴
（2） （4）
Control Panel
STEERING WHEEL
Below the steering wheel, there is an anti-theft lock on the right hand side.
Make sure it is locked when the vehicle is to be left unattended.
Use the same key and turn clock-wise to lock and anti-clockwise to
unlock the steering wheel.
IGNITION SWITCH
Insert the key into the ignition switch, turn the key clockwise, and release
the key when the engine starts. The engine will warm up within 5 minutes,
and the engine choke will close automatically and operate at formal RPM.
Warning: Once the engine is started, the key will move automatically to
“ON” position.。Don't crank the starter more than 5 seconds at one time.
The ignition switch on the panel is having OFF、ON and START。
“OFF” refers to kill the engine and stop the vehicle.
“ON”refers to ignition of electrical items and ignition system。
“START”refers to start the motor and engine。
Anti-theft lock
Ignition switch
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z Do not turn the key to “ON “position if you do not have intention to start the engine,
Otherwise the battery will become flat.
* Never pull out the key during driving, otherwise, the vehicle will loss control.
KEYS
The same key can be used for ignition and anti-theft lock.
Never leave both keys unattended on the unit.
Keep the spare key in a safe place but not on the buggy.
Change the key if it is rusty.
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CIGARETTE IGNITION HOUSING
Only housing is provided. The cigarette ingitor is an optional item which needs to be
connected with wire.
FUEL LEVEL GAUGE
The red needle will show the amount of petrol remaining in the fuel tank. The fuel
Level gauge will not work when the ignition switch is turned off. After filling petrol
into the fuel tank, start the engine, the red needle will move gradually to indicate the
amount of fuel being filled. It is normal to see the needle flirting during accelerating,
turning or applying brake due to vibration of fuel inside the fuel tank.
Fuel tank capacity : 30 Liters
NOTE : NEVER EXCEED 30 LITRES TO AVOID OVERINFLATED AIR INSIDE THE TANK.
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MULTI-FUNCTION METER.
It consists of the following features :
1. Tachometer ---- The needle above the digital display indicates the running
speed of the running buggy
2. Battery charging lamp ---- If the battery power is weak,
the lamp will be on.
3. Left turning signal lamp ---- The lamp will be on when the turning
Signal is applied.
4. Odometer ----- The digital display at the bottom of the speedometer
records accumulated mileage/kilometer that the buggy has run;
5. Engine oil warning lamp ----- When engine oil falls below
the required level, the lamp will be on.
6. Hydraulic oil level indicator ---- Shows the level of hydraulic oil.
7. Front high beam lamp---- The indicator will be on when
you turn on the headlight.
8. Right turning signal lamp ---- The lamp will be on when the turning
Signal is applied.
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