Daytona ANIMA 150FDX Owner's Manual
DAYTONA
ANIMA 150FDX ENGINE
Owner's Manual
ANIMA 150FDX
---
Four-Valve Head Engine
---
ENGLISH MANUAL SECTION Page 2 - 25
PARTS CATALOGUE SECTION Page 26 - 36
CATALOGUE DES PIECES DATACHEES Page 26 - 36
corp.
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 2/38
INTRODUCTION
Thank you for purchasing of a ANIMA 150FDX Engine.
This manual explains operation, inspection, basic maintenance and tuning of the engine.
If you have any questions, please contact the dealer you purchased the engine/bike from.
Please read this manual very carefully before use.
WARNING
1. ANIMA 150f ENGINE is designed strictly FOR COMPETITION USE, ONLY ON A
CLOSED COURSE. It is illegal to use this engine on any public road or highway.
Off-road use on public space is also illegal.
Please check local regulation before use.
2. This engine is to be used by EXPERIENCED RIDERS ONLY.
Fatal accident may be caused unless it is used by experienced riders or maintained by
professional and experienced mechanics.
3. This engine is to be maintained by professional and experienced mechanics.
Serious damage may occur, otherwise.
4. This manual explains ONLY THE BASIC operation, inspection, maintenance and tuning,
but it is customer’s responsibility to maintain the engine to the best possible
performance, depending on the circumstances of the time.
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 3/38
CUSTOMER’S RESPONSIBILITY & CUSTOMER SERVICE
GENERAL EXCLUSIONS
Any failures caused by the following reasons are NOT considered as the defects of
Products.
(1) Overheating due to improper engine oil temp. control
WARNING
ENGINE OIL TEMPERATURE MUST BE CONTROLLED AT 90 DEGREES
CELSIUS (194 DEGREES FAHRENHEIT) OR LOWER.
Serious damage will occur in the engine if engine oil temperature
exceeds 90 degrees Celsius or 194 degrees Fahrenheit.
It is solely customer’s responsibility to control the engine oil
temperature.
(2) Installation of parts or accessories that is not originally equipped on Products.
This includes DAYTONA UPGRADE KIT PARTS as well, since those are designed for
the top competition riders.
(3) Abnormal strain, neglect, or abuse
(4) Accident or collision damage
(5) Modification to original parts
(6) Lack of proper maintenance
(7) Damage due to improper transportation or use
THE CUSTOMER’S RESPONSIBILITY
THE CUSTOMER’S RESPONSIBILITY shall be :
(1) Operate and maintain Products as specified in the appropriate Owner’s Manual
CUSTOMER SERVICE
If Products require services, you must take it to the authorized dealer, who is appointed by
authorized local distributors of DAYTONA.
DAYTONA Corp. JAPAN is NOT in the position to take care of services of any kind with the
customers or authorized dealers due to the contract with authorized local distributors.
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 4/38
CONTENTS
INTRODUCTION Page 2
CUSTOMER’S RESPONSIBILITY & CUSTOMER SERVICE Page 3
CONTENTS Page 4
PART NAMES Page 5
GENERAL SPECIFICATIONS Page 6
MAINTENANCE SPECIFICATIONS Page 7 – 10
MAINTENANCE INTERVALS Page 11 - 13
PRE-OPERATION INSPECTION AND MAINTENANCE Page 14
ENGINE OIL LEVEL INSPECTION Page 14
CARBURETOR SETTING Page 15 - 17
IGNITION TIMING SELECTION Page 18
REV LIMITER SELECTION Page 19
ENGINE OIL TEMPERATURE CONTROL Page 20
ELECTRICAL DIAGRAM Page 21
OPTIONAL PARTS Page 22 - 25
PARTS CATALOGUE Page 26 – 36
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 5/38
PART NAMES
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 6/38
GENERAL SPECIFICATIONS
ENGINE
Engine Weight (Dry)
Engine type
Cylinder arrangement
Displacement (ANIMA150f)
Bore × stroke (ANIMA150f)
Compression ratio
Starting system
21.5 kg
Air Cooled 4-stroke SOHC
Single cylinder, Horizontally mounted
149.74 cm3
62.0 × 49.6 mm (2.441 × 1.953 in)
12.1 : 1
Kick (Kick pedal is NOT included in the Engine Kit)
With Auto Decompression System
Lubrication system Wet sump
Recommended Engine Oil
SAE 10W-40 or higher grade
API “SG” or higher grade
Engine oil capacity
Periodic oil change
With oil filter replacement
Total amount
0.60 L
0.65 L
0.70 L
* Need more amount of oil when oil cooler is in use
Spark plug
Type/manufacturer
Gap
ER9EH / NGK (resistance type)
0.6 ~ 0.7 mm (0.024 ~ 0.028 in)
Clutch type Wet, Multi-plate 6-disc
Transmission
Primary reduction system
Primary reduction ratio
Transmission type
Gear ratio
1st
2nd
3rd
4th
GEAR SHIFT PATTERN
Gear
67/18 (3.722)
4-Speed
(Counter / Main)
34/13 (2.6153)
26/15 (1.7333)
26/20 (1.3000)
24/23 (1.0435)
N-1-2-3-4
Electrical
Ignition system
Generator system
AC-CDI
AC magneto
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 7/38
MAINTENANCE SPECIFICATIONS
Item Standard Limit
Cylinder head
Warp limit
----
0.05 mm
(0.002 in)
Cylinder:
Bore size
Out of round limit
62.00 - 62.015mm (2.4409 – 2.4415)
----
----
0.05 mm
(0.002 in)
Camshaft:
Drive method
Cam dimensions
Intake “H”
“D”
Exhaust “H”
“D”
Chain drive (Left)
30.18 ~ 30.30 mm
(1.1882 ~ 1.1929 in)
----
----
30.21 ~ 30.33 mm
(1.1894 ~ 1.1941 in)
----
----
----
29.84 mm
(1.1748 in)
----
----
29.87 mm
(1.1760 in)
----
----
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 8/38
MAINTENANCE SPECIFICATIONS
Item Standard Limit
Timing chain:
Timing chain No. of links
Timing chain adjustment
method
94 link
Automatic
----
----
Valve, valve seat, valve guide:
Valve clearance (cold) IN
EX
0.05 ~ 0.07 mm (0.0020~ 0.0028 in)
0.05 ~ 0.07 mm (0.0020~ 0.0028 in)
----
----
Valve dimensions:
“A” head diameter IN
EX
“B” face width IN
EX
“C” seat width IN
EX
“D” margin thickness IN
EX
Stem outside diameter IN
EX
Guide inside diameter IN
EX
Stem-to-guide clearance IN
EX
24.4 ~ 24.6 mm (0.9606 ~ 0.9685 in)
20.9 ~ 21.1 mm (0.8228 ~ 0.8307 in)
---
---
0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)
0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)
----
----
4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)
4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)
4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)
4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)
0.015 ~ 0.042 mm(0.0005 ~ 0.0016 in)
0.03 ~ 0.057 mm(0.0011 ~ 0.0022 in)
----
----
----
----
1.6 mm (0.0630 in)
1.6 mm (0.0630 in)
----
----
4.42 mm (0.1740 in)
4.42 mm (0.1740 in)
4.55 mm(0.1791 in)
4.55 mm(0.1791 in)
0.08 mm(0.003 in)
0.10 mm(0.004 in)
Valve spring:
Free length
IN (φ16.2)
EX (φ16.2)
42.59 mm(1.6767 in)
42.59 mm(1.6767 in)
40.38 mm(1.5897 in)
40.38 mm(1.5897 in)
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 9/38
MAINTENANCE SPECIFICATIONS
Item Standard Limit
Piston:
Piston to cylinder clearance
Piston size “D”
Measuring point “H”
Piston off-set
Piston pin bore inside
diameter
Piston pin outside diameter
0.01 ~ 0.04 mm
(0.00039 ~ 0.00157in)
61.975 ~ 61.99 mm
(2.4399 ~ 2.4405 in)
8 mm (0.31 in)
----
14.002 ~ 14.013 mm
(0.5513 ~ 0.5517 in)
13.995 ~ 13.998 mm
(0.5510 ~ 0.5511 in)
0.1mm(0.004 in)
----
----
----
14.06 mm
(0.5535 in)
13.97 mm
(0.55 in)
Piston rings:
Top ring:
Dimensions (H × W)
End gap (installed)
Side clearance (installed)
2nd ring:
Dimensions (H × W)
End gap (installed)
Side clearance
Oil ring:
Dimensions (H × W)
End gap (installed)
0.8 × 2.25 mm (0.06 × 0.09 in)
0.05 ~ 0.20 mm (0.006 ~ 0.010 in)
0.015 ~ 0.045 mm(0.0012 ~ 0.0026in)
0.8 × 2.25 mm (0.06 × 0.09 in)
0.05 ~ 0.20 mm (0.006 ~ 0.010 in)
0.015 ~ 0.045 mm(0.0012 ~ 0.0026in)
1.50 × 2.25 mm (0.06 × 0.09 in)
0.2 ~ 0.7 mm (0.004 ~ 0.016 in)
0.4 mm (0.020 in)
0.10 mm (0.005 in)
0.4 mm (0.031 in)
0.10 mm (0.005 in)
----
0.9 mm (0.005 in)
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 10/38
MAINTENANCE SPECIFICATIONS
Item Standard Limit
Crankshaft:
Crank width “A”
Runout limit “C”
Big end side clearance “D”
Small end free play “E”
42.2 mm (1.66142 in)
0.03 (one-side)
0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in)
----
----
0.1 mm (0.0039 in)
0.6 mm (0.0236 in)
Clutch:
Friction plate thickness
Quantity
Clutch plate thickness
Quantity
Warp limit
Clutch spring free length
Quantity
2.9 ~ 3.1 mm (0.114 ~ 0.122 in)
6
0.9 ~ 1.0 mm (0.043 ~ 0.051 in)
5
----
----
4
2.7 mm (0.106 in)
----
0.7 mm (0.0275 in)
----
0.2 mm (0.0787 in)
----
----
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 11/38
MAINTENANCE INTERVALS
Item
After
break-
in
(50km)
Every
race
Every
third
(or 500
km)
Every
fifth
(or 1,000
km)
As
requir
ed
Remarks
ENGINE OIL
Replace
Inspect
●
●
●
ENGINE VALVES
Check the valve
clearances
Inspect
Replace
●
●
●
●
The engine must
be cold.
Check the valve
seats and valve
stems for wear.
VALVE SPRINGS
Inspect
Replace
●
●
Check the free
length and the tilt.
CAMSHAFTS
Inspect
Replace
●
●
Inspect the
camshaft surface.
TIMING CHAIN
SPROCKETS, TIMING
CHAIN
Inspect
Replace
●
●
Check for wear on
the teeth and for
damage.
PISTON
Inspect
Clean
Replace
●
●
●
●
Inspect crack
Inspect carbon
deposits and
eliminate them.
AＮＩＭＡ
ＮＩＭＡＮＩＭＡ
ＮＩＭＡ 150FDX ENGINE
Owner's Manual
Page 12/38
MAINTENANCE INTERVALS
Item
After
break-
in
(50km)
Every
race
Every
third
(or 500
km)
Every
fifth
(or 1,000
km)
As
requir
e-ed
Remarks
PISTON RING
Inspect
Replace
●
●
●
Check ring end
gap
PISTON PIN
Inspect
Replace
●
●
CYLINDER HEAD
Inspect and clean
Replace
●
●
Inspect carbon
deposits and
eliminate them.
Change gasket
CYLINDER
Inspect and clean
Replace
●
●
Inspect score
marks
Inspect wear
CLUTCH
Inspect and adjust
Replace
●
●
●
Inspect housing,
friction plate,
clutch plate and
spring
TRANSMISSION
Inspect
Replace
●
●
Inspect wear of
gear and bearings
SHIFT FORK, SHIFT
CAM, GUIDE BAR
Inspect
Replace
●
●
Inspect wear
ROTOR NUT
Retighten
●
●
CRANK
Inspect and align
●
●
CARBURETOR
Inspect, adjust, clean
●
●
Loading...