DAYTONA 57745 Owner's Manual & Safety Instructions

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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 22a
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2020 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ol s re q u ir e d f o r a s s em b l y a n d s e rv i c e m a y n o t b e i n c lu d e d.
57745
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Specifications
Weight Capacity 1,500 lb.
Assembled Dimensions 42-1/2 X 35 X 35-1/4
Wheel Size 2 x 3 Casters, 4 x 3-1/2 Casters
IMPORTANT SAFETY INFORMATION
Failure to heed these markings may result in personal injury/or property damage.
Assembly Precautions
1. Assemble only according to these instructions. Improper assembly can create hazards.
2. Wear ANSI-approved safety goggles and heavy­duty work gloves during assembly.
3. Keep assembly area clean and well lit.
4. Keep bystanders out of the area during assembly.
5. Do not assemble when tired or when under the influence of drugs or medication.
6. Weight capacity and other product capabilities apply to properly and completely assembled product only.
Use Precautions
Failure to heed these instructions may result in personal injury and/or property damage:
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure.
3. Use only on hard, level surfaces.
4. Lock mounting plate rotating mechanism before applying a load.
5. Assure load is centered and secured to mounting attachments.
6. Hold Handle while removing the Pin.
7. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
8. Do not use for aircraft purposes.
9. Inspect before every use; do not use if parts loose or damaged.
10. This product is not a toy. Do not allow children to play with or near this item.
11. Use as intended only.
12. Maintain product labels and nameplates. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Page 2 For technical questions, please call 1-888-866-5797. Item 57745
Assembly
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
1. Attach 3-1/2 Casters (15) to the straight, back section of the Base (8) using Bolts (11), Spring Washer (10), and Nuts (9). Insert Bolts from the bottom, through the Casters first.
2. Attach 3 Casters (16) to the angled, front sections of the Base (8) using Bolts (12), Spring Washers (10), and Nuts (9). Insert Bolts from the top, through the Base first.
3. Attach Support Foot (42) and End Cap (41) to Base.
Support Foot (42)
Base (8)
3-1/2
Caster (15)
Bolt (12)
3 Caster
Bolt (11)
End Cap
(41)
3-1/2
Caster (15)
(16)
Figure A: Base Assembly
4. Attach a 3-1/2 Caster (15) to the end of each Leg (17) using Bolts (11), Spring Washers (10), and Nuts (9).
5. Place Legs (17) into slots in Base with Casters turned downward. Use two Leg Lock Pins (13) to secure each Leg. Secure each Leg Lock Pin with an R-Pin (14).
6. Attach Support Foot (42) and End Cap (41) to Leg (17).
Leg Lock
Pin (13)
7. Attach Mounting Arms (25) to Mounting Plate with Bolts (37), Big Washers (36), Washers (29) and Nuts (38).
8. Attach Column (2) to Base (8) using Bolts (3), Washers (7), and Nuts (6).
Nut (38)
Bolt (3)
Washer (29)
Mounting
Arm (25)
Big Washer (36)
Bolt (37)
Column (2)
Washer (7)
Nut (6)
Figure C: Turning Plate Assembly and Column Attachment
9. Place tops of Braces (5) flat against Column (2), aligning the holes. Secure Braces (5) by inserting Bolt (4) from one side of the Column (2) and secure with Washer (7) and Nut (6) on the opposite side.
10. Secure bottom ends of Braces (5) to Base using Bolts (3), Washers (7), and Nuts (6).
Bolt (4)
Brace (5)
Bolt (39)
Leg Lock
Pin (13)
Leg (17)
3-1/2 Caster (15)
Support
Foot (42)
Figure B: Leg Assembly
Support
Foot (42)
End Cap (41)
Bolt (3)
Washer (7)
Nut (6)
Figure D: Brace Attachment
Page 3For technical questions, please call 1-888-866-5797.Item 57745
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
Mounting Engine
TO PREVENT SERIOUS INJURY: Before attaching an engine to the stand, confirm that its weight does not exceed the Stand maximum capacity.
1. Lock both Legs in Lowered Position with two Leg Pins (13) per Leg secured in place with R-pins (14). Lock all casters (15) in place. See Figure E.
R-Pin (14)
Locking
Caster (15)
Leg Lock Pin (13)
Locking Caster (15)
Figure E: Lowered Legs
2. Remove the Choke (30) from the Column (2). See Figure F.
Choke (30)
3. Determine the thread type and length of bolts (not included) needed to thread into the engine block. Use grade 8 bolts that are long enough to fit through the Arms and thread as deeply as possible into the engine block.
4. Loosen bolts holding Mounting Arms (25) and align them with four mounting bolt locations on the engine.
WARNING! TO PREVENT SERIOUS INJURY: Use all four Arms when attaching an engine to the Stand.
5. Place the bolts (not included) through the Mounting Plate (24) side and securely tighten them into the engine. The bolt heads must press against the back of the Arms: if needed, use flat washers (not included) as spacers.
6. Tighten the Bolts (37), Nuts (38), and Washers (36, 29) that hold the Mounting Arms (25) to the Mounting Plate (24) securely.
7. Slowly lower the hoist/engine crane (sold separately) until all the engine’s weight is held by the stand.
8. Safely release the engine from the hoist/engine crane.
9. Slowly rotate the engine to the desired angle and insert the Choke (30) into the top of the Column (2).
Figure F: Choke (30) Location
Rotating Engine
TO PREVENT SERIOUS INJURY: Be prepared for sudden engine movement before removing Pin. Stay clear of engine.
1. While holding onto the Handcrank, slowly turn the crank. This will rotate Mounting Plate with load attached in desired direction.
2. Use extreme caution while rotating the Handcrank.
Removing Engine
1. With assistance, rotate the engine to its initial position.
2. Secure the engine properly to the crane. Use the crane to support all of the engine’s weight directly overhead, but do not start lifting the engine stand.
Page 4 For technical questions, please call 1-888-866-5797. Item 57745
3. Once the engine is properly supported by the crane, remove the bolts securing the Mounting Arms (25) to the engine.
Maintenance and Servicing
Procedures not specifically explained in this manual must be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM STAND FAILURE: Do not use damaged equipment. Make sure the stand is stable. If any unsafe conditions are found, take it to a qualified technician for service or repair.
1. BEFORE EACH USE, inspect the general condition of the Stand. Check it for cracks, bends in the metal, signs of unusual wear or any other condition that may affect its safe operation. If any are found, do not use the Stand.
2. Keep Engine Stand clean and free of dirt or grease.
Folding the Stand for Storage
3. Before each use, check that hardware is securely fastened.
4. Check that the Casters are clean and turn properly.
5. AFTER USE, clean external surfaces of the stand with a clean, moist cloth.
WARNING! TO PREVENT SERIOUS INJURY: Do not use the Stand while it is folded. This is only for compact storage.
1. Remove R-Pins (14).
2. Remove Leg Lock Pins (13).
3. Lift Leg into vertical position. See Figure G.
1
2
3
Figure G: Raising Legs
4. Insert Leg Lock Pins (13) through the upper hole in the Base so that it holds the Leg in place. Lock in place with R-Pins (14). See Figure H.
3
4
Figure H: Securing Raised Legs
Page 5For technical questions, please call 1-888-866-5797.Item 57745
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175421814 when ordering parts.
Page 6 For technical questions, please call 1-888-866-5797. Item 57745
Parts List and Diagram
Part Description Qty
1 Turntable 1 2 Column 1 3 Bolt M14x90 4 4 Bolt M14x100 1 5 Brace 2 6 Nut M14 5 7 Washer Ø14 5 8 Base 1
9 Nut M8 24 10 Spring Washer Ø8 24 11 Bolt M8x16 16 12 Bolt M8x16 8 13 Leg Lock Pin 4 14 “R” Pin 4 15 3-1/2" Caster 4 16 3 Caster 2 17 Leg 2 18 Handle 1 19 Handle Grip 1 20 Gear A 1 21 Gear B 1
Part Description Qty
22 Circular Iron Cover 1 23 Square Iron Cover 1 24 Mounting Plate 1 25 Mounting Arm 4 26 Bearing 1 27 Bolt M4x6 7 28 Plane Bearing 2 29 Spring Washer Ø12 6 30 Choke A 2 31 Bolt M8x20 3 32 Key Pin 1 33 Washer Ø24 1 34 Nut M24 1 35 Choke B 1 36 Fender Washer 4 37 Bolt M12x65 4 38 Nut M12 4 39 Bolt M10 1 40 Pin 1 41 Cap 4 42 Support Foot 4
Page 7For technical questions, please call 1-888-866-5797.Item 57745
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
26677 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797
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