Daystar KU70038BK-4 User Manual

TOOLS NEEDED
BILL OF MATERIALS
Press or vice ( Daystar tool KU70091)
Retaining clip pliers
Floor jack
Jack stand (s) 4
Wheel chock
3/4 drive ratchet
10” 3/4 extension
13/16 wrench and 13/16 socket
7/8 wrench and 7/8 socket
Measuring tap
21mm wrench
21mm socket
Cut off wheel
Jeep JK Products
KJ09138 3/4” Front & rear lift
KJ09137 1 3/4” Front & rear lift
KU09059 EVS Foam bump-stops
KU09060 EVS Foam bump-stops
KU70032 Ft upper control arms
KU70033 Rear upper control arms
KU70037 Rear lower control arms
KU70091 poly flex tool
KU11005 Poly lube gun
Part # Description Qty S11096 S11100
BU70034 M00492 M00494 M03515 S10135 S10616 S10617 S10818 S10593 S10205 S10205 S10888 P11183
Lower arm 2
Rod end 2
Hardware kit 1
Bushing 2 Bushing 2 Bushing 4
Washer 4
Steel ball 2
C-clip 4
1-14 Jam nut 2
Tubing 2
9/16 Bolt 4
9/16 Lock nut 4
Washer 4
Thread lock 1
KU70034
2007 to Current Jeep JK control arm kit
Hells gate, Moab UT
www.Daystarproducts.com
Tech Support Contact Info
Tech@DaystarWeb.com
Phone: 623.907.0081
Instruction Sheet P11240-01 2007 Daystar Products International Inc.
Thank you for choosing Daystar Products
Daystar recommends a certified technician install this system . In addition to these instructions , professional knowledge of disassemble/reassembly proce­dures as well as post instructions checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating of the vehicle.
Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure you have all the needed parts and under­stand where they go. If anything is missing , do not proceed with the installa­tion, Call Daystar Products to obtain needed items.
.
With both control arms installed , install the tires and lower
12
off the jack stands so the vehicle is on the ground.
13.
With a 21mm wrench and socket wrench tighten to 75ft lbs.
Product Use Information
As a general rule, the taller a vehicle is the easier it will roll. We strongly recom­mend , because of rollover possibility, that seat belts and shoulder harness be worn at all times. Avoid situations where a side rollover may occur.
Braking performance and capabilities are decreased when significantly large/ heaver tires and wheels are used. Take this into consideration while driving, Also , speedometer recalibration is necessary when larger tires are installed.
Do not add, alter, or fabricate any factory or after-market pa rt s whi ch inc rease vehicle height over the intended height of the Daystar Product purchased. Mixing component brands, lifts, and/or combining body lift with suspension lift voids all warranties. Daystar makes no claims regarding lifting devices and excludes any and all implied claims. We will not be responsible for any products that are al­tered.
Notice to Dealer and Vehicle Owner
Any vehicle equipped with any Daystar Product must have the “Warning to driver” decal installed on the sun visor or dash. The decal is to act a constant re­minder for whoever is operating the vehicle of its uniq ue h andl i n g characteristics. INSTALLING DEALER— Its is your responsibility to install the warning decal and forward these instructions on too the vehicle owner for review and to be kept in the vehicle for service life.
After installation occurs, a qualified alignment facility is required to align the vehicle to factory specs.
14. With the control arm installed and hardware tightened, a
wheel alignment will need to be done at this time.
15.
Check bolts and nuts after 500 miles and every 3000 or off­roading.
16.
Lube the joints every 6 months or every other oil change.
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