Daystar KJ09155BK-1 User Manual

KJ09126 1997-2006 Jeep TJ/LJ Rock Krusher

www.DaystarWeb.com

Description:

Qty.

Standard Hand Tools

1

Wrench Set & Socket Set

1

Coil Spring Compressor

1

Drill + 5/16-11/32 Bit

1

Floor Jacks / Jack Stands

2 per

Bill of Materials

Part No.

Description

Qty.

M03520

PU,BUMP STOP W/BOLT INSERT

4

M02878

PU,COIL SPRING SPACER

2

S10922

BRACKET, TRACKBAR, REAR

1

BJ09126-B

BAG KIT,SUSP LIFT, 3",JEEPTJ

1

BAG KIT,SUSP LIFT, 3",JEEPTJ

(TRANSFERCASE DROP HARDWARE)

3” Coil Spring Spacer Lift Kit with shocks

DO NOT COMBINE WITH ANY OTHER SUSPENSION KIT

M03606 PU,COIL SPRING SPACER 2

BJ09126-A

Tools required

1

Tech Support Contact Info

[e-mail]

Phone: [phone]

Fax: [phone]

841 South 71

st

Avenue

Phoenix, AZ 85043

Step(s)

TRANSFER CASE DROP INSTRUCTIONS

1. Place a floor jack under the transfer
case cover. Remove all bolts from one
side of the cover, lower the jack and put
supplied polyurethane spacers and steel
sleeves between the cover and the
frame. (supplied are 1/2-13 for 1997­2003 TJs and M12X1.75 bolts for 2004­newer jeeps)

LIFT INSTRUCTIONS

2. Layout all parts and check quantities
against the Bill of Materials. Completely
read instructions before beginning
installation.

3. Make sure you are working on a level,
stable concrete surface or using a lift to
perform this work.

4. Either using a lift or floor jacks, lift the
front of the jeep to full droop (where
wheels are just off the ground). If a floor
jack is used, transfer the vehicle to jack
stands. Pull front wheels.

5. Place two floor jacks under the front axle and load (lift) the suspension 2”.

6. Pull shocks off, disconnect sway bar end links and unbolt the track bar. (Fig. 2, 3)

7. Lower the suspension to full droop again.

Instruction Sheet P10862-00

 2008 Daystar Products International Inc.

www.DaystarWeb.com

Tech Support Contact Info

Fig.1

[e-mail]

Phone: [phone]

KJ09126 1997-2006 Jeep TJ/LJ Rock Krusher
3” Coil Spring Spacer Lift Kit with shocks

8. Remove one spring (mark or note orientation before removal), take old bump stop off, and remove
steel bump stop mount and old OE spring isolator. Fig 4,5,6.

9. Install the new isolator (M03606)

10. Using the spring compressor compress spring enough that it can be placed back into position.

11. Install spring while holding new bump stop inside of spring. Install the ne w bum p stop
when the spring is in place. Next, decompress the spring. Fig. 7

12. Repeat steps 7-10 for the other side of the vehicle.

13. Front track bar relocation. Drill a new 7/16 diameter mounting hole in the track bar’s axle bracket,
where shown. Shift the axle assembly as necessary to align the track bar eye with the new hole.
Insert the stock fastener and tighten. Fig 8 page 3

14. Repeat all installation steps on rear suspension. Fig. 9, and Page 4.

15. Torque all bolts to factory specifications. Re-torque all bolts after 500 miles

841 South 71

Fax: [phone]

Phoenix, AZ 85043

st

Avenue

Instruction Sheet P10862-00

 2008 Daystar Products International Inc.

KJ09126 1997-2006 Jeep TJ/LJ Rock Krusher

www.DaystarWeb.com

Fig.2

Fig.4

Fig.3

Fig.5

Fig.6

Install new bump stop after

Fig.7

Fig.8

Fig.9

3” Coil Spring Spacer Lift Kit with shocks

16. t

17. t

18. t

Tech Support Contact Info

[e-mail]

Phone: [phone]

Fax: [phone]

841 South 71

Phoenix, AZ 85043

st

Avenue

spring is in place

Instruction Sheet P10862-00

 2008 Daystar Products International Inc.

www.DaystarWeb.com

KJ09126 1997-2006 Jeep TJ/LJ Rock Krusher
3” Coil Spring Spacer Lift Kit with shocks

Rear Track Bar Bracket Installation

NOTE: It is easiest to perform this installation once the rear disassembly steps are
completed.

1. Unbolt the rear track bar at the axle. Save the hardware for re-use.

2. Position the rear track bar bracket over the axle bracket as shown. Install the

supplied 7/16” bolt through the bracket and the original track bar mounting hole.

3. Using the bracket as a template, mark and drill the location of the ½” hole in the

side of the factory track bar bracket.

4. Remove the 7/16” bolt and install the supplied ½” bolt, washer , and nut in the

hole just drilled. Tighten to 57 lb-ft.

5. Re-install the 7/16” bolt along with the supplied spacer as shown through the

track bar mounting hole. T i ghte n to 37 lb-ft.

6. Once the springs and spacers are in place, line up the track bar with the

bracket’s upper mounting hole and secure it using the factory hardware. Tighten
to factory specifications.

Tech Support Contact Info

[e-mail]

Phone: [phone]

Fax: [phone]

841 South 71

st

Avenue

Phoenix, AZ 85043

WARNING

This vehicle has been modified to enhance its performance.
The steering, braking and handling of this vehicle will differ
from standard passenger cars and trucks; this vehicle handles
differently from an ordinary vehicle in driving conditions which
may occur on streets, highways and off road.

Avoid unnecessary abrupt maneuvers, sudden stops, sharp
turns and other driving conditions that could cause loss of
control, possibly leading to a roll over or other accident that
could result in serious injury or death to driver and passengers.

If larger tires are installed the speedometer will read lower
than the vehicles actual speed.

DRIVE WITH CARE, REDUCE SPEED

AND WEAR SEAT BELTS AT ALL TIMES.

This kit should be installed by a professional mechanic.

Instruction Sheet P10862-00

 2008 Daystar Products International Inc.