Daystar KJ09143BK-2 User Manual

TOOLS NEEDED

•

5/8 wrench

• 16 mm socket

• 18 mm socket

• Extension

• Phillips screw driver

• Torque wrench

BILL OF MATERIALS

M03763 x 12 body lift
S11082 x 24 stud extenders
P11153 x 1 thread lock

• Floor jack x 1

• 2 x 4 block of wood 12” x 1

• 4 x 4 block of wood 8” x 1

Torque Specification

• Isolator nuts 35 ft lbs.

• Mounting bolts 80 ft lbs.

2007 Jeep Wrangler JK

Body Lift 2dr & 4dr

KJ04520BK

www.Daystarproducts.com

Tech Support Contact Info

[e-mail]

Phone: [phone]

Fax: [phone]

841 South 71

Instruction Sheet P11260-00
2007 Daystar Products International Inc.

st

Avenue

Thank you for choosing Daystar Products

Daystar recommends a certified technician install this system . In addi­tion to these instruction, professional knowledge of disassemble/
reassembly procedures as well as post instructions checks must be
known. Attempts to install this system without this knowledge and ex­pertise may jeopardize the integrity and/or operating of the vehicle.

Please read all the instructions before beginning the installation. Check
the kit hardware against the parts list. Be sure you have all the needed
parts and understand where they go. If anything is missing ,do not pro­ceed with the installation, Call Daystar Products to obtain needed items.

Product Use Information

As a general rule, the taller a vehicle is the easier it will roll. We
strongly recommend ,because of rollover possibility, that seat belts and
shoulder harness be worn at all times. Avoid situations where a side
rollover may occur.

Braking performance and capabilities are decreased when significantly
large/heavier tires and wheels are used. Take this into consideration
while driving, Also, speedometer recalibration is necessary when larger
tires are installed.

Do no add, alter, or fabricate any factory or after-market parts which
increase vehicle height over the intended height of the Daystar Product
purchased. Mixing component brands, lifts, and/or combining body lift
with suspension lift voids all warranties. Daystar makes no claims re­garding lifting devices and excludes any and all implied claims. We will
not be responsible for any products that is altered.

Other Daystar products for your Jeep

Notice to Dealer and Vehicle Owner

Any vehicle equipped with any Daystar Product must have the
“Warning to driver” decal installed on the sun visor or dash. The de­cal is to act a constant reminder for whoever is operating the vehicle
of its unique handling characteristics. INSTALLING DEALER— Its
is your responsibility to install the warning decal and forward these
instructions on to the vehicle owner for review and to be kept in the
vehicle for service life.

• KJ09137 1 3/4 lift

• KJ09138 3/4 lift

• KU70032 Ft upper control arms

• KU70033 Rear upper control arms

• KU70034 Lower ft control arms

• KU09059 EVS Foam bump stops

• KU09060 EVS Foam bump stops

• KU70035 upper control arms

• KU70036 lower rear control arms, ft

and rear

• KU70037 lower control arms rear.

• KU70038 complete arm kit

Installation steps

12. With all the body mount spacers installed remove the floor jack. use a 16mm
socket and tighten all the 2 nuts per mount down to 40 ft lbs. Using a 18mm
socket tighten down the 1 bolt per mount down to 80ft lbs.

13. Connect the electrical connectors(4) and position the grill(2) onto the front
end of the grille support and seat the clips(3) fully. Install the push pin fas­teners(1).

1. The tools needed for installation are on the back cover. A list of parts in the
kit are under the tool listing. Make sure you have all of the proper tools and
understand these directions before proceeding. Torque specs are on back
cover.

2. If working on a 2dr module jeep, you will have 2 extra mounts and 4 extra
stud extenders.

3. Place Jeep on a level ground. Open the hood and use a Phillips screw driver
to twist the center of the push pin insert to release and remove the six push
pin fasteners(1), release the lower clips( 3 ) and separate the grille from the
Jeep and disconnect the electrical connectors ( 4).

14. Close the hood down.

15. Check that all the bolts and nuts are tighten down to spec.

16. If a manuel trans you may have to trim the inner boot to clear when shifting.

17. If a 2 door Jeep, there will be lift over body mounts and stud extenders.

18. Check all bolt and nuts after 500 miles.

4. With a 16mm socket loosen the two nuts at each of the body mounts, with a
18mm socket loosen the one bolt at each of the body mount. DO NOT re­move at this time. 2dr 10 mount / 4 door 12 mount locations.

5. Place the floor jack under the Jeep tub between the front and rear wheel. Rise
up the jack with the 2x4 block of wood on top of the jack and remove only
one side of the bolt and nuts from the Jeep.

7. Place thread lock on the stud extenders.( 2 at a time ) Using a 5/8 wrench in­stall the extenders on the body mount and tighten down

8. With the extenders tight install the body mount spacer over the stock mount.

6. Slowly raise up the jeep with the block of wood between the jack and the tub
of the Jeep, about 4” off the body mounts and place a 4x6 piece f wood be­tween the frame and the jeep tub. Remove one mount at a time.

9. With the spacer mount installed. Install the mount into the fame support.
( Note) When installing the front grill mount put the 2 studs in grill frame first,
using the 2 studs and nut to hold the mount in the grill.

10. Repeat steps 7 to 9 with the remainder of the mounts on this side.

11. After you have installed on one side remove the 4x6 block of wood and lower

down the Jeep tub onto the body mounts and install the 2 nuts and 1 bolt per
mount and had tighten down and move the floor jack over to the other side and
repeat steps 5 through 10. If all the mounts have been installed, remove the 4x6
block of wood and lower jeep tub onto the bo dy mounts

.