ST-1
Instruction Booklet
Issue 1 02/04/2010
Instruction BookletST-1
Issue 1 02/04/2010
TABLE OF CONTENTS
INTRODUCTION
IMPORTANT PRECAUTIONS
SAFETY
INFORMATION ON ELECTROMAGNETIC
INTERFERENCE (EMI)
CHARGING T
HE BATTERIES
DISASSEMBLING YOUR SCOOTER
TROUBLESHOOTING
CAUTION
SPECIFICATION
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Instruction BookletST-1
Issue 1 02/04/2010
If you have any question, you can contact :
or your local dealer:
INTRODUC TION
Thank you and congratulation on purchasing your new Days Healthcare Ltd. Mobility
S
cooter.
We pride ourselves on providing safe and comfortable products. Our goal is to ensure
y
our complete satisfaction. We sincerely hope you enjoy your Days Healthcare Ltd.
M
obility Scooter.
Please read and observe all warning and instruction provided in Instruction Booklet before
y
ou operate with various convenient function of this scooter. Also, please retain this booklet
f
or future reference.
1
Instruction BookletST-1
Issue 1 02/04/2010
IMPORTANT PRECAUTIONS
2
•Only one person at a time could ride a Days Healthcare Ltd. Mobility Scooter.
•Maximum load is 115 kg / 250 lbs.
•Turn key off before getting on or off your scooter.
•Always drive carefully with your feet on the scooter and be aware of others in your area.
•Always use pedestrian crossing wherever possible. Take extreme care when crossing
roads.
•Do not drive on slopes exceeding 8 degrees, and take extreme care when turning on
slopes.
•Do not use full power when turning a sharp corner.
•Do not drive scooter unless seat and tiller are locked and secured in driving position.
•Do not use scooter if rear anti-tip wheels are damaged or removed.
•Take extra care and drive in low speeds when backing up, riding downhill, riding over
uneven surface, or kerb climbing.
•Scooter may not operate well in high humidity.
•Never put your scooter in neutral when stopping on slopes.
•Follow all traffic laws when you ride in vicinity of public roads.
•Our recommendations may occasionally differ from those of your Therapeutic Adviser
or Physician, as they have a better understanding of your abilities. Where this is the
case, you must follow their professional advice, as they have your detailed medical
history.
•Do not use your scooter when your driving ability is impaired by medication.
•Under no circumstances should the scooters top speed be increased.
•Please make sure that the seat and all moving parts are secure before mounting
the scooter.
•Do not carry heavy objects on scooter.
•Do not hang bags on folding backrest.
•Do not use scooter on stairs or escalator.
Instruction BookletST-1
Issue 1 02/04/2010
3
SAFETY INFORMATION ON
ELECTROMAGNETIC INTERFERENCE (EMI)
CAUTION : It is very important that you read this information regarding the possible
effects of Electromagnetic Interference on your motorized scooter.
Powered wheelchairs and motorized scooters may be susceptible to electromagnetic
interference (EMI), which is interfering electromagnetic energy (EM) emitted from sources
s
uch a radio stations, TV stations, amateur radio (HAM) transmitters, two-way radios,
and cellular phones. The interference (from radio wave sources) can cause the motorized
scooter to release its brakes, move by itself, or move in unintended directions. It can also
permanently damage the motorized scooter control system. The intensity of the interfering
E
M energy can be measured in volts per meter (V/m). Each motorized scooter can resist
EMI up to certain intensity. This is called its "immunity level." The higher the immunity
l
evel, the greater the protection. At this time, current technology is capable of achieving
at least a 20 V/m immunity level, which would provide useful protection from the more
common sources of radiated EMI. This immunity level of this motorized scooter model
is 20 V/m.
T
here are a number of sources of relatively intense electromagnetic fields in the everyday
environment. Some of these sources are obvious and easy to avoid. Others are not apparent
and exposure is unavoidable. However, we believe that by following the warnings listed
b
elow, your risk to EMI will be minimized.
1.Hand-held portable transceivers (transmitters-receivers) with the antenna mounted
directly on the transmitting unit. Examples include: citizens band (CB) radios, "walkie
talkie," security, fire, and police transceivers, cellular telephones, and other personal
communication devices;
2.Medium-range mobile transceivers, such as those used in police cars, fire trucks,
ambulances, and taxis. These usually have the antenna mounted on the outside of the
vehicle; and
3
.Long-range transmitters and transceivers such as commercial broadcast transmitters
(radio and TV broadcast antenna towers) and amateur (HAM) radios.
The sources of radiated EMI can be broadly classified into three types :
Some cellular telephones and similar devices transmit signals while they
are ON, even when not being used.
Other types of hand-held devices, such as cordless phones, laptop
computers, AM/FM radios, TV sets, CD players, and cassette players,
and small appliances, such as electric shavers and hair dryers, so far
as we know, are not likely to cause EMI problems to your motorized
scooter.
Instruction BookletST-1
Issue 1 02/04/2010
There is no easy way to evaluate their effect on the overall immunity
of the motorized scooter.
4
Motorized Scooter Electromagnetic Interference :
Because EM energy rapidly becomes more intense as one move closer to the transmitting
antenna (source), the EM fields from hand-held radio wave sources (transceivers) are of
special concern. It is possible to unintentionally bring high levels of EM energy very close
to the motorized scooter control system while using these devices. This can affect motorized
scooter movement and braking. Therefore, the warnings listed below are recommended to
prevent possible interference with the control system of the motorized scooter.
Warnings :
Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur
radio (HAM) transmitters, two-way radios, and cellular phones can affect motorized scooters.
Following the warnings listed below should reduce the chance of unintended brake release
or motorized scooter movement which could result in serious injury.
1.Do not operate hand-held transceivers (transmitters-receivers), such as citizens band
(CB) radios, or turn ON personal communication devices, such as cellular phones, while
the motorized scooter is turned ON;
2.Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming
close to them;
3.If unintended movement or brake release occurs, turn the motorized scooter OFF as
soon as it is safe;
4
.Be aware that adding accessories or components, or modifying the motorized scooter,
may make it more susceptible to EMI; and
Important Information :
1.20 volts per meter (V/m) is a generally achievable and useful immunity level against
EMI (as of May 1994). The higher the level, the greater the protection.
2.The immunity level of this product is 20 V/m.
5.Report all incidents of unintended movement or brake release to the distributor listed
on the inside front cover of this manual. Note whether there is a source of EMI nearby.
Instruction BookletST-1
Issue 1 02/04/2010
Figure 2 - ST-1 Top Control Panel Figure 3 - ST-1 Back View
IDENTIFICATION OF PARTS
5
Before attempting to drive this scooter on your own, it is important that you familiarize
yourself with the controls, and how to operate them.
Figure 1 - ST-1 Front View
Tiller Angle
Adjustment
Circuit
Breaker
Seat Rotation
Lever
Release Lever
Battery Pack Pin
Charging Socket
Horn Button
Thumb Lever
Main
Key Switch
Battery Gauge
Self-Diagnostic
Warning Light
Speed Dial Knob
Reflectors
Anti-Tip Wheels
Free-Wheeling
Lever
Instruction BookletST-1
Issue 1 02/04/2010
Always ensure that the scooter is switched
off before getting on or off the scooter and
before removing any items of the scooter.
The ON/OFF key switch must only operated,
w
hen in motion, in an emergency. Turning
t
he scooter OFF whilst driving will bring the
scooter to an abrupt stop.
6
FUNCTION OF PARTS：
Main Key Switch (A)
1.Turn the key to the right - Turn the scooter on
2.Turn the key to the left - Turn the scooter off
Before start driving the scooter, set the speed to low speed by turning
the knob towards turtle image,
Driving in high speed when encounter an up slope, and driving in slow
speed when encounter a down slope.
Releasing the thumb lever engages the automatic brake, but will taxi for
a short buffering distance, please keep safe distance when stop driving
to prevent any danger.
Speed Dial Knob (B)
The image of rabbit means fast or high speed. The image of turtle means slow or low speed.
By turning this knob towards chosen image you can control overall speed of the scooter.
Horn Button (C)
Press horn button once to sound warning tone when necessary.
Battery Gauge (D)
The meter gives an approximation of battery strength. Green indicates a fully charged
b
attery. Without any Green light means no power required to charge batteries immediately.
Self Diagnostic Warning Light (E)
Flashing light indicates there is a problem within scooter. See page 12 for more information.
Thumb Lever (F) (F1)
Pushing right thumb lever forward moves scooter forward. Pushing left thumb lever forward
w
ill move scooter backward. (This configuration can be reversed if required by local
authorized dealer.) While in use this lever is also your accelerator. The further you depress
t
he thumb lever, the faster you will go. (NOTE: subject to the position of the speed control.)
Releasing the thumb lever engages the automatic brake.
Figure 4
Figure 4
(A)
(F)(F1)
(C) (B)
(D) (E)
Instruction BookletST-1
Issue 1 02/04/2010
7
Tiller Angle Adjustment :
1.Lift up the lever (G) to disengage the pin from hole's position.
2.Simultaneously, adjust the steering fore-aft to most comfortable angle, and ensure pin
is well locked in it's position.
Seat Rotation Adjustment :
1.Lift lever (H) upward to disengage pin.
2.Simultaneously, rotate seat (I) (or lift up to disassemble the seat) to most comfortable
angle, and ensure pin is well locked in it's position.
Figure 6
Figure 6
(H)
Figure 5
Figure 5
(G)
Circuit Breaker :
If scooter's circuit system malfunctions or over loaded, the circuit system will automatic
s
hut down the power to ensure driver's safety. After power off, by pressing button (J) to
regain power.
Free-Wheeling Lever :
To push scooter for short distances, put it in freewheel mode by pushing forward on freew
heel lever to N this disables the drive system and brake system. Pull free-wheeling lever
backward to D to re-engage drive and brake system; this takes scooter out of freewheel
m
ode.
Figure 8
Figure 8
(J1)
Figure 7
Figure 7
(J)
Instruction BookletST-1
Issue 1 02/04/2010
Remove basket by releasing 3 screws (J2)
8
Basket :
Basket assembling and disassembling
By using a spanner to lock 3 screws (J2) in front of
steering.
Armrest assembling and angle adjustment :
1.Remove plugs (J3) at both sides.
2.Assembling armrests.
3.Adjust armrest to most comfortable angle, then lock with knob (J4).
4.Adjust screw's (J5) height, to control armrest's angle.
Figure 10
Figure 10
(J4)
(J3)
(J5)
Figure 9
Figure 9
(J2)
Instruction BookletST-1
Issue 1 02/04/2010
The time needed to recharge will vary depending on the depletion of the
batteries. Charging for longer than necessary will not harm the batteries.
They can not be overcharged.
9
CHARGING THE BATTERIES
Your ST-1 scooter is equipped with two sealed, maintanence free 12V. 12Ah. rechargeable
batteries and one 24V/1.8A charger. Batteries must be charged before using scooter for
f
irst time and should be recharged after each day's use. Be sure power switch is in OFF
p
osition and free-wheeling lever is not in freewheel mode.
1.Insert battery charger cord into Charging Socket (K1) on battery pack.
2.Plug other end of power cable into a standard electrical wall outlet.
3.The charging indicator (K) will normally be red or yellow at this point.
4.Allow batteries to charge until charging indicator turns green.
5.After indicator turns green, unplug battery charger from scooter and wall outlet.
6.If at any time battery charger light flashes green over 40 minutes, this indicates abnormal
charging occurred. You should check the following:
•Charger plug is correctly positioned
•
Scooter is turned off
•
If none of these are the problems, contact your local authorized dealer.
Figure 11
Figure 11
(K)
(K1)
Instruction BookletST-1
Issue 1 02/04/2010
When assembling battery pack (M), make sure aim for the battery terminal
connection for proper electricity conductivity.
10
DISASSEMBLING YOUR SCOOTER
I. Seat Disassembling :
Remove seat by pulling up Seat Rotation Lever (H). Then lift up away from scooter.
II. Battery Pack Disassembling :
As indication, Push Release Lever (L) backward and pull Battery Pack Handle (M) to
r
e-move batteries from scooter. Caution: batteries are heavy. When lifting please use
correct lifting posture to avoid injury. Ask for assistance if necessary.
Figure 13
Figure 13
(L)
(M)
Figure 12
Figure 12
(H)
(I)
When disassembled rear frame, do not lean it forward to prevent
shroud damage.
When assembling front & rear frame, by aiming left and right
sides' sticker, push in slightly to complete assembly.
III. Front & Rear Frame Disassembling :
Lift up front & rear frame's fixation pin (N); and hold and pull rear frame as arrow indicates
d
irection to disassembling front and rear frame.
Figure 14
Figure 14
(N)
(O)
(O1)
(M)
Instruction BookletST-1
Issue 1 02/04/2010
Re-assembling your scooter by vise versa above disassembling procedures.
Replace with same power fuse is required.
After replacement, vise versa assembling procedure to original condition.
11
Steering Fold Method :
Lift up the lever (G) to bend down the steering to the lowest hole position; complete image.
Fuse Replacement :
1.Follow page 11 Disassembling I~II steps.
2.Remove front shroud's (P) 5 screws (be careful screws' size are different); lift up front
shroud (P) as arrow indicates direction.
3.Open fuse box (P1) and replace with backup fuse (P2).
Rim Disassembling :
1.By using a screw driver, to lift up rim (Q).
Figure 17
Figure 17
(Q)
Figure 16
Figure 16
(P1)
(P) (P)
(P2)
Figure 15
Figure 15
(G)
1
2
Instruction BookletST-1
Issue 1 02/04/2010
12
TROUBLESHOOTING
Fault
Code
Fault Description Possible Causes / Corrections
1
Low battery
warning only
(no fault generated)
The battery needs
to be charged.
2
Battery voltage
is too low
The battery must
be recharged.
3
Battery voltage
is too high
The battery is over charged.
The speed is too high when
d
riving down a slope.
4
Time out for
maximum current
The motor is stalled.
The controller outputs the
m
aximum current for more than
15sec.
5
Park brake fault
Check if park brake is released.
Engage park brake to normal
drive position and restart
the scooter.
Check park brake connection
6
Speed pot neutral
fault
Calibrate speed pot neutral.
7
Speed pot error Check speed pot connection.
8
Motor error Check motor connection.
9
Other errors
Internal error. The controller
needs to be serviced if the
problem persists after switching
off and on the controller.
Instruction BookletST-1
Issue 1 02/04/2010
In unlikely event of a panel display error, you need to re-set the display
system by cycling the on/off main switch. The display circuitry is independent
of the motor control system. A display console error does not affect scooter
speed control.
1.Obstacle Climbing :
Your scooter can climb obstacles and kerbs of up to 4cm in height. Never attempt to
overcome an obstacle when on an uphill or downhill gradient! Always approach obstacles
straight on! Ensure that the front wheels and rear wheels move over the obstacle in one
stroke, do not stop halfway!
2.The maximum gap the scooter can drive over is 10cm,
1.Charge the batteries after each trip, if the scooter is not used for some time batteries
must be charged at less once a month. make sure that batteries are fully charged, and
on returning, charge them again before using scooter.
2.Check the battery gauge before driving to prevent power depletion.
3.Batteries will have aging phenomenon after used for a period of time, the storage
capacity will gradually deletion, if damaged, please wrapped them with plastic bag, and
contact local dealer for proper disposal.
4.Do not disassemble battery and open sealed parts by yourself to prevent electric shock
and burns from acid leakage,
5.Adjust speed to a slow speed when starting off to prevent sudden acceleration.
6.Never attempt to drive downhill backwards.
7.Tr
y not to drive scooter at night or in rain or bad weather.
8.If storing your scooter for a long time (1 month or more), make sure that battery are
fully charged, then disconnect the two batteries plugs (W), and the store scooter in a
dry location.
9. Front basket weight capacity 3kgs.
13
CAUTION
OTHER
Instruction BookletST-1
Issue 1 02/04/2010
Overall Length
Overall Width
Overall Height
Wheels: Front
Wheels: Rear
We
ight w/ Batteries
Max. Speed
We
ight Capacity
Ground Clearance
Grade Climbable
Curb Climbing
Tu
rning Radius
Suspension
Brake
Seat Ty
pe
Seat Width
M
otor Size
Battery
Battery We
ight
Tr
avel Range
Battery Charger
E
lectronics
1000 mm / 39.4"
510 mm / 20"
890 mm / 35"
195 mm / 8"
195 mm / 8"
40 kg / 88 lbs
6.4 kmph / 4 mph
11
5 kg / 250 lbs
30 mm / 1.2"
8 degree
35 mm / 1.4"
1270 mm / 50"
N/A
Electro-Mechanical
Padded Foldable
425 mm / 17"
250W,
4700 r.p.m.
(2) 12V.
12Ah
9.2 kg / 20 lbs
10 km / 6.2 Miles
1.8A
Off Board
On / Off Key Switch,
B
attery Level Indicator,
Speed Control Knob
SPECIFICATION
14
*Subject to change without notice.
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