Dawes Cycles Bicycle, bike Owner's Manual
Owner’s Manual
Dawes Cycles
35 Tameside Drive
Castle Bromwich
Birmingham
B35 7AG
Tel: 0121 748 8050
Fax: 0121 748 8060
www.dawescycles.co m
Dawes Cycles | Discover Your World
INSTRUCTION MANUAL
AND GUARANTEE
The company reserves the right to change or amend any specification without notice. All information and
specifications within this brochure are correct at time of printing.
Please refer to our website for the latest information:
www.dawescycles.com
Dawes Cycles 35 Tameside Drive, Castle Bromwich, Birmingham B35 7AG
Tel: 0121 748 8050 Fax: 0121 748 8060
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WARRANTY
All bikes must be registered within 14 days of purchase either online or by post using the form that is
supplied with the cycle or on the Dawes website. Failure to do this will result in the warranty being void.
For 5 years
All rigid steel frames and forks
All rigid Titanium frames and forks
For 3 years
All rigid alloy frames and forks
For 1 year
All suspension frames
All paintwork and decals
All carbon fibre frames and forks
All original parts, suspension forks and rear suspension units unless these parts are covered in service by a
UK distributor. (See below)
Non-Dawes branded components
All non-branded Dawes components such as Rockshox, Shimano, Avid and SR Suntour are all covered by
the original manufacturer’s warranty.
Whenever a fault occurs to a non-Dawes branded product you should contact the UK distributor for that
brand to arrange a replacement or repair.
This warranty does not cover
Normal wear and tear
Improper assembly
Improper follow up maintenance
Installation of parts or accessories not originally intended for, or compatible with, the bicycle as sold.
Damage or failure due to accident, misuse, excessive load, abuse or neglect
Labour and transportation charges for part replacement or changeover
This warranty is applicable from the date of purchase for the original owner only, who must produce proof of
purchase and register their cycle in order to validate any claim. Claims must be submitted through your
original retailer, unless the original retailer is no longer trading or no longer a Dawes dealer. No bike is
indestructible and no claims will be accepted for damage due to improper use, competition use, stunt riding,
ramp jumping, leaping or similar activities. Our bikes conform to BS 6102/1: 1992 and BS EN 14766:2005
Mountain bicycles, BS EN 14764: City and trekking bicycles, BS EN 14781: Racing bicycles and EN14765:
Bicycles for young Children (size 435mm-635mm, seat height to ground).
This bike has been designed, developed and sourced by Dawes Cycles,
Castle Bromwich, Birmingham. Dawes has carefully
selected and developed this product with some of the best suppliers throughout the world. These suppliers have been checked &
have satisfied the exacting quality standards developed by Dawes, a company with almost a century long reputation for quality and
craftsmanship.All our bicycles are built to conform to the latest BS EN safety standards. Suspension frames and forks and rear
shock absorbers are covered by a separate guarantee.Included in this manual are details on how to prepare your bicycle for riding,
how to maintain your bicycle to keep it roadworthy, and recommendations and tips on how to achieve a safe and comfortable riding
position.Please ensure that the Bicycle Log below is completed at the time of purchase. The details will be of value to the police in
the unfortunate event should your bicycle ever be lost or stolen. This also acts as a record of your guarantee.
Complete this Section and keep it in a safe place.In the event of your bicycle being lost or stolen this information
should be passed on to the police
.You can also register your purchase with Dawes Cycles online at www.dawescycles.com
Name .....................................................................................................................................................................................
Address .................................................................................................................................................................................
...............................................................................................................................................................................................
Model Name & Type ..............................................................................................................................................................
Frame No
....................................F
rame Size & Colour............................................................................................................
Extras and Identifying Marks .................................................................................................................................................
...............................................................................................................................................................................................
FRAME NUMBER
The frame number is located on the bottom of the seat tube or stamped on the bottom bracket shell. We strongly
recommend that you hav
e y
our post code stamped on your bicycle.
Dealer’s Address or Stamp
Date of purchase
Service Record:
Dealer Stamp:
Date:
Dealer Stamp:
Date:
Dealer Stamp:
Date:
Highly Recommended for safety & support of warranty claims. At 6-monthly intervals or more frequently
if subjected to high mileage or heavy use.
Dealer Stamp:
Date:
Dawes Cycles
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YOUR BICYCLE — OWNER’S RESPONSIBILITY
In this leaflet we describe and illustrate how to ride safely and keep your bicycle in a safe, trouble free operating condition.
Owner’s Responsibility and Important Points
Your new Dawes bicycle is clearly marked to indicate that it has been manufactured to conform to one of four new
European bicycle safety standards , these standards have been developed and introduced into Europe and the UK to
ensure that bicycles manufactured in compliance with them will be as safe as is practically possible.please refer to the BS
EN sticker on your bicycle frame for the relevant safety standard.
BS EN14766; Mountain Bicycles. BS EN14764; City and Trekking Bicycles.
BS EN14781; Racing Bicycles. EN14765; Bicycles for young children.
Before you ride your bicycle ensure that you are fully aware as to t
he type of use and the specific BS EN safety standard that your new
bicycle has been designed and manufactured to by understanding the specific usage descriptions given below.
BS EN14766; Mountain Bicycles. (permissable total weight of rider + luggage + bicycle = 145kg)
These bicycles are intended for use off-road, on rough terrain such as coarse pebble tracks, forest trails, and other general off-road
tracks where tree-roots and rocks are likely to be encountered. The use of a bicycle off-road in hazardous conditions such as on
changeable and uneven surfaces can put very high unpredictable loads on the bicycle and its components. Lack of rider skill and
experience of these conditions can further increas
e these loads leading to the possibility of serious damage to the bicycle and injury to
the rider. Check with your dealer or manufacturer in regard to the suitability of your bicycle for such conditions and carry out more
frequent maintenance checks as advised within this manual.
BS EN14764; City and Trekking Bicycles. (permissable total weight of rider + luggage + bicycle = 145kg)
These bicycles are intended for use on public roads, paths or cycle tracks that are in good condition. Paths and cycle tracks can be
gravel or dirt roads with minor undulations and small potholes. Check with your dealer or manufacturer with regard to the suitability of
your bicycle for such conditions and carry out maintenance che
cks as advised within this manual.
BS EN14781; Racing Bicycles. (permissable total weight of rider + luggage + bicycle = 135kg)
These bicycles are intended for high-speed amateur use on public roads but are not to be considered as specialised
racing bicycles f
or use in sanctioned competitive events. Check with your dealer or manufacturer with regard to the
suitability of your bicycle for such conditions and carry out maintenance checks as advised within this manual.
EN14765; Bicycles for Young Children. (permissable total weight of rider + luggage + bicycle = 105kg)
These bicycles are intended for use by children on roads, paths and cycle tracks that are in good condition.Paths and cycle tracks can
be gravel or dirt roads with minor undula
tions.Children must, always ride within their own abilities and should wear a safety helmet at all
times.
Check with your dealer or manufacturer with regard to the suitability of your bicycle for such conditions and carry out
maintenance checks as advised in this manual.
• Carefully and thoroughly read this manual and follow the instructions. Your bicycle also comes with a manual pack
that includes component manufacturers supplementry sheets that cover features unique to your bicycle including
adjustment and general maintenance. Please ensure that you read and become familiar with their contents.
• Always wear a helmet approved to EN1078 when riding your bike, and follow the helmet manufacturer’s instructions for
fit, use and care.
• Please read and familiarise yourself with the Highway Code which contains useful information on safe riding on public
roads. www
.direct.gov.uk
• Any major service or adjustments on your bicycle should be carried out by a professional repairer; however if this service
is not available and you wish to make adjustments yourself, this manual contains important tips on how to do it.
CAUTION: Any adjustments you make are entirely at your own risk.
• To use your bicycle for freestyle and stunt riding, competitive events, off-road use or any similar activities can be dangerous
and you are warned that you assume the risk for personal injury, damages or losses incurred from such use.The Retailer shall not be
liable to the purchaser of the bicycle or to third parties for consequential or special damages.
• Bicycles are built with a variety of equipment and accessories, and you should familiarise yourself with their function and purpos
e, to
make sure you can operate them correctly.
• Do not ride your bicycle when any part is damaged. Take your bicycle to a dealer if anything breaks or bends. If you
are unsure as to how to carry out repairs or maintenance on you bicycle it is vital that you consult a local dealer for
professional support.
WARNING: Warning. As with all mechanical components, the bicycle is subjected to wear and high stresses. Different materials
and components may react to wear or stress fatigue in different ways. If the design life of a component has been
exceeded, it may suddenly fail possibly causing injuries to the rider. Any form of crack, scratches or change of
colouring in highly stressed areas indicate that the life of the component has been reached and should be replaced.
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LOCATION OF PARTS WITH ROUTINE MAINTENANCE
CHECKS AND LUBRICATION
R
Q
P
Half Yearly — Remove and clean, lubricate chain, derailleur gears and all cables. Check and replace as required.
Refer to table of Recommended torque values - page 8.
O
N
N
M
L
K
S
J
I
H
H
G
G
F
E
E
D
C
B
A
NB — Wash cycle weekly with warm soapy water and polish dry with a soft cloth. Do not pressure wash.
T
A - Headset
Remove, clean and regrease
bearings yearly, checking if
replacement is required.
B - Stem Nuts
Ensure stem nuts and bolts are
tight.
C - Handlebars
Check handlebar/stem bolts are
tight. Check brake levers are
securely mounted to bars and
brakes stop smoothly and
efficiently.
D - Brakes
Lightly oil exposed cables
monthly. Maintain adjustment and
replace brake blocks when worn,
brake cables when frayed.
E - Reflectors (front & rear)
Ensure reflectors are secure,
clean and undamaged.
Replace if necessary.
F - Front Suspension unit
(Dealer adjustment only)
G - Tyres
Check for cuts and wear. Maintain
pressure indicated on tyre wall for
maximum efficiency.
H - Wheel Reflectors
Check reflectors are clean and
securely fixed, monthly.
I - Disc Brakes - Front
(Routine maintenance by your
dealer recommended.)
J - Wheel Hubs
Grease bearings monthly. Adjust
cones to avoid free play from side
to side.
K - Pedals with Reflectors
Check all fittings are secure and
clean.
L - Cranks
Grease bearings monthly. Check
that axle bolts or cotterpin bolts
are tight. Check for free play in
bottom bracket.
M - Chain
Keep lightly oiled weekly, clean
and lubricate half yearly.
N - Wheels
Rims should be kept free from wax, oil,
grease, glue and checked for rim
damage or wear due to brake action.
Check rim wear line limit indicator. See
page 13.
O - Bottom Bracket
Clean, regrease yearly, checking for
wear.
P - Gears
Front and Rear — Lightly oil moving
parts. Maintain adjustments of front and
rear derailleurs.
Q - Disc Brake - Rear
(Routine maintenance by your dealer
recommended).
R - Seat and Stem Nuts
Be sure seat and
stem nuts are tight. See page 8.
S -
S - Pedals
Lightly oil bearings monthly.
T - Frame Number
SAFE CYCLING AND SAFETY TIPS
Before you ride your bicycle at any time make sure it is in a safe operating condition. Particularly check that your:-
• Bicycle’s nuts, bolts and parts are tight and not worn or damaged.
• Riding position is comfortable.
• Brakes are operating effectively.
• Steering is free with no excessive play.
• Wheels run true and hub bearings are correctly adjusted.
• Wheels are properly secured and locked to frame/fork.
• Tyres are in good condition and inflated to correct pressure.
• Pedals are securely tightened to pedal cranks.
• Gears are correctly adjusted.
• All reflectors are in position.
After you have made any adjustments to your bicycle, check that all nuts and bolts are securely tightened and cables are
free from kinks and fixed securely to the bicycle frame.
Every six months (more frequently if high mileage or subject to heavy use) your bicycle should be professionally checked
to ensure that it is in correct and safe working order. A ‘Service Record’ is provided for your use.
Yearly — Remove, clean and regrease hub axles, bottom bracket set and headset.
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