Davis 7702 Installation Manual

ENSOR
S
M
OUNTING
RM
The Sensor Mounting Arm provides an ideal mounting location for all of your Davis weather station sensors. This manual is designed to take you through the process required to assemble and mount the Sensor Mounting Arm. Please take the time to read through this manual before beginning.
C
OMPONENTS
The Sensor Mounting Arm includes the following components. Please make sure you have all listed components before continuing.
Sensor Arm
✦ ✦
Mounting Bracket
16.5-foot (5 m) Ground Wire Installation Hardware Kit
One 3/8” Cable Clamp
a. b.
Four 3/16” Cable Clamps
c.
Three 3/8” Cable Ties
d.
Four 1/4” x 1-1/2” (38 mm) Lag Screws
Eleven #8 Flat Washers
e.
Six #8 Split Lock Washers
f.
Six #8-32 Hex Nuts
g.
Eight 1/4” Flat Washers
h. i.
Eight 1/4” Split Lock Washers
j.
Eight 1/4”-20 Hex Nuts
k.
Four 5/16” Flat Washers Four 5/16” Split Lock
l.
Washers Four 5/16”-18 Hex Nuts
m.
Product # 7702
n.
Two 1/2” U-Bolts (for anemometer arm)
o.
Two 1/2” Saddles Two 1-1/2” U-Bolts (for
p.
pipe with outside diameter between 1” and 1-1/4” (25 mm and 31 mm)
q.
Two 2-1/4” U-Bolts (for pipe with outside diameter between 1-1/2” and 2-3/8” (38 mm and 60 mm)
r.
Two 2-1/4” Saddles
s.
Three #8-32 x 3/4” (19 mm) Screws
Two #8-32 x 2 -1/2”
t.
(64 mm) Screws
T
A
OOLS
In addition to the components listed above, you will need some of the follow­ing tools and materials. Please be sure you have everything you need before beginning the installation.
SSEMBLING
The assembly of the sensor arm involves attaching the mounting bracket and then attaching all desired sensors. Instructions for attaching sensors (other than the anemometer) to the Sensor Mounting Arm are contained in the manual for that sensor or for the accessory which allows that sensor to be attached (such as the Radiation Shield or the Rain Collector Shelf). The Sensor Mounting Arm includes provisions for attaching the following sensors:
M
AND
✦ ✦ ✦
✦ ✦
✦ ✦ ✦
ATERIALS
Medium Phillips Screwdriver Wrench or Pliers 11/32” (9 mm) Nut Driver or Socket Wrench
If mounting the anemometer on the same side as the Radiation Shield.
THE
S
Anemometer External Temperature Sensor, External Temperature/Humidity Sensor, or Stainless
Steel Temperature Probe (with Radiation Shield or Solar-Fan-Aspirated Radiation Shield)
Rain Collector (with Rain Collector Shelf) UV Sensor (with or without Tilting Mechanism) Solar Radiation Sensor (with or without Tilting Mechanism)
N
ENSOR
EEDED
OUNTING
M
A
RM
Page 2 Sensor Mounting Arm

The Sensor Arm

The illustration below shows the sensor arm and indicates which holes are used by the various sensors, brackets, and accessories.
S
A
H
RM
OLE
A
SSIGNMENTS
ENSOR

Typical Sensor Mounting Arm Installation

The illustration below shows a typical Sensor Mounting Arm installation with all possible sensors attached to the sensor arm.
T
S
YPICAL
ENSOR
M
OUNTING
A
RM
I
NSTALLATION
Assembling the Sensor Mounting Arm Page 3
TTACHING
A
In order to attach the mounting bracket to the sensor arm, you will need the sensor arm, mounting bracket, two #8-32 x 2-1/2” screws, four #8 flat washers, two #8 split lock washers, and two #8-32 hex nuts.
1. Place one #8 flat washer over the end of each of the #8-32 x 2-1/2” screws.
2. Position the mounting bracket so the holes in the mounting bracket line up with the
3. Slide each of the #8-32 x 2-1/2” screws (with washer) through the holes on the sensor
4. Secure the mounting bracket to the sensor arm using a #8 flat washer, #8 split lock
THE
appropriate holes on the sensor arm.
arm and the mounting bracket.
washer, and a #8-32 hex nut on each screw end.
Tighten until the mounting bracket is securely fastened to the sensor arm.
OUNTING
M
A
TTACHING
RACKET
B
THE
M
OUNTING
B
RACKET
Page 4 Sensor Mounting Arm
TTACHING
A
You may mount the anemometer on either side of the sensor arm. The pre­ferred mounting location for the anemometer is on the end closest to the mounting bracket. However, if you have an anemometer with a straight arm
and a Rain Collector attached to the Sensor Mounting Arm, the Rain Collector
might create obstruction problems which result in inaccurate wind speed and direction readings. In this case (and only in this case), you may want to mount the anemometer on the end farthest from the mounting bracket.
In general, you should mount the anemometer below the sensor arm, following the instructions in “Attaching the Anemometer Below the Sensor Arm (Pre­ferred)” on page 6. If, however, you need to mount the anemometer arm on the end farthest from the mounting bracket mounted on that side as well, attach the anemometer above the sensor arm, fol­lowing the instructions in “Attaching the Anemometer Above the Radiation Shield” on page 9.
THE
NEMOMETER
A
and
you have a radiation shield
T
A
YPICAL
NEMOMETER

Attaching the Anemometer Page 5

M
OUNTS

Attaching the Anemometer Below the Sensor Arm (Preferred)

To attach the anemometer below the sensor arm, you will need the anemome­ter, sensor arm, two 1/2” U-bolts, two 1/2” saddles, four 1/4” flat washers, four 1/4” split lock washers, four 1/4” hex nuts, one cable clamp, one #8-32 x 3/4” screw, one #8 flat washer, and one #8-32 hex nut.
A
NEMOMETER
A
TTACHED
B
ELOW
S
ENSOR
A
RM
1. If necessary, disconnect the anemometer from your weather station.
Your weather station manual contains instructions for connecting the two. Simply reverse the directions to disconnect them.
2. If necessary, disconnect the anemometer arm from the anemometer base.
Your weather station manual contains instructions for connecting the two. Simply reverse the directions to disconnect them.
3. Place one of the 1/2” U-bolts over the anemometer arm.
4. Slide one of the saddles over the end of the U-bolt so the anemometer arm is con­tained in the circle created by the U-bolt and the saddle.
P
LACE
U-B
OLT
AND
S
ADDLE
ON
A
NEMOMETER
A
RM
5. Repeat this process for the other 1/2” U-bolt and saddle.
Page 6 Sensor Mounting Arm
6. Slide the ends of the U-bolts into the appropriate holes at the end of the sensor arm
nearest the mounting bracket.
S
U-B
OLTS
INTO
H
OLES
LIDE
7. Secure the U-bolts and anemometer arm in place using a 1/4” flat washer, 1/4” split
lock washer and 1/4” hex nut on each of the U-bolt ends.
Tighten the hex nuts with your hand so the arm is gently held in place. Do not tighten fully until instructed to do so later on.
A
U-B
TTACH
THE
OLTS
AND
A
NEMOMETER
A
RM
Attaching the Anemometer Page 7
8. Slide the anemometer arm backwards/forwards until the end of the anemometer arm extends just 1/2” (13 mm) past the second U-bolt/saddle.
P
OSITION
A
NEMOMETER
A
RM
9. Once the anemometer arm is correctly positioned, tighten the hex nuts.
In order to keep the anemometer arm steady in high winds, tighten the hex nuts until you notice the anemometer arm just begin to buckle underneath the U-Bolt.
10.Place a cable clamp around the anemometer cable.
11. Slide a #8-32 x 3/4”screw down through the indicated hole on the sensor arm.
A
TTACH THE CABLE CLAMP
12. Slide the hole in the cable clamp over the end of the #8-32 x 3/4” screw.
13. Secure the cable clamp and cable in place using an #8 flat washer and an #8-32 hex nut.
Tighten the hex nut until the cable is held snugly within the cable clamp.
Page 8 Sensor Mounting Arm

Attaching the Anemometer Above the Radiation Shield

To attach the anemometer above the sensor arm, you will need the anemome­ter, sensor arm, two 1/2” U-bolts, two 1/2” saddles, four 1/4” flat washers, four 1/4” split lock washers, four 1/4” hex nuts, one cable clamp, one #8-32 x 3/4” screw, one #8 flat washer, and one #8-32 hex nut.
A
NEMOMETER ATTACHED ABOVE SENSOR ARM
1. If necessary, remove the Radiation Shield from the sensor arm.
You cannot mount the anemometer above the Radiation Shield if the radia­tion shield has already been attached to the sensor arm.
2. If necessary, disconnect the anemometer from your weather station.
Your weather station manual contains instructions for connecting the two. Simply reverse the directions to disconnect them.
3. If necessary, disconnect the anemometer arm from the anemometer base.
Your weather station manual contains instructions for connecting the two. Simply reverse the directions to disconnect them.
4. Place one of the 1/2” U-bolts over the anemometer arm.
5. Slide one of the saddles over the end of the U-bolt so the anemometer arm is con-
tained in the circle created by the U-bolt and the saddle.
P
LACE
U-B
OLT AND
S
ADDLE ON ANEMOMETER ARM
6. Repeat this process for the other 1/2” (13 mm) U-bolt and saddle.
Attaching the Anemometer Page 9
7. Position the U-bolts/saddles on top of the sensor arm on the side farthest from the mounting bracket so the ends of the U-bolts drop into the appropriate holes.
S
LIDE
U-B
OLTS INTO
HOLES
8. While holding the U-bolts in place, turn the sensor arm over so the protruding ends of the U-bolts are visible.
9. Secure the U-bolts and anemometer arm in place using a 1/4” flat washer, 1/4” split lock washer and 1/4” hex nut on each of the ends of the U-bolts.
Tighten the hex nuts with your hand so the arm is gently held in place. Do not tighten fully until instructed to later on.
ATTACH THE U-BOLTS AND ANEMOMETER ARM
Page 10 Sensor Mounting Arm
10. Slide the anemometer arm backwards/forwards until the end of the anemometer arm
extends just 1/2” past the second U-bolt/saddle.
POSITION ANEMOMETER ARM
11. Once the anemometer arm is correctly positioned, tighten the hex nuts.
In order to keep the anemometer arm steady in high winds, tighten the hex nuts until you notice the anemometer arm just begin to buckle underneath the U-Bolt.
12. Place a cable clamp around the anemometer cable.
13. Slide a #8-32 x 3/4”screw down through the indicated hole on the sensor arm.
ATTACH THE CABLE CLAMP
14. Run the anemometer cable underneath the sensor arm and slide the hole in the cable
clamp over the end of the #8-32 x 3/4” screw.
Attaching the Anemometer Page 11
15. Secure the cable clamp and cable in place using an #8 flat washer and an #8-32 hex nut.
Tighten the hex nut until the cable is held snugly within the cable clamp.
Note:When you attach (or reattach) the Radiation Shield beneath the anemometer, you will find
that one of the Radiation Shield’s mounting screws is between the U-bolts/saddle, and will be difficult to access. You will need a nut driver or socket wrench in order to tighten this nut.

MOUNTING THE SENSOR MOUNTING ARM

You may mount the sensor arm on a wooden post, onto a small pipe with an outside diameter between 1” and 1-1/4“ (25 mm and 31 mm), or onto a large pipe with an outside diameter between 1-1/2” and 2-3/8” (38 mm and 60 mm).

Mounting the Sensor Mounting Arm on a Wooden Post

T o attach the Sensor Mounting Arm to a wooden post, you will need the sensor arm assembly (with mounting bracket and sensors attached), four 1/4” x 1-1/2” lag screws, and four 1/4” flat washers.
Note:The Sensor Mounting Arm must be mounted at the top of the post.
1. Position the back of the mounting bracket against the post.
2. Secure the mounting bracket to the post using the four 1/4” x 1-1/2” lag screws and the four 1/4” flat washers.
Tighten until the mounting bracket and sensor arm are held securely in place.
MOUNTING ON A WOODEN POST
Page 12 Sensor Mounting Arm

Mounting the Sensor Mounting Arm on a Small Pipe

Follow the instructions below to mount the Sensor Mounting Arm on a pipe with an outside diameter between 1” and 1-1/4” (25 mm and 31 mm). To attach the sensor arm to a small pipe, you will need the sensor arm assembly (with mounting bracket and sensors attached), two 1-1/2” U-bolts, four 1/4” flat washers, four 1/4” lock washers, and four 1/4” hex nuts.
Note:When mounting on a small pipe, the Sensor Mounting Arm must be mounted at the top of the
pipe.
1. Position the mounting bracket (with sensor arm) against the pipe.
2. Slide the ends of one of the 1-1/2” U-bolts (so that the U-bolt wraps around the pipe)
into the holes on the mounting bracket.
3. Secure the U-bolts in place using a 1/4” flat washer, 1/4” lock washer, and a 1/4” hex
nut.
Tighten the hex nuts securely.
4. Repeat the procedure above for the other U-bolt.
MOUNTING ON A SMALL PIPE
Mounting the Sensor Mounting Arm Page 13

Mounting the Sensor Mounting Arm on a Large Pipe

Follow the instructions below to mount the Sensor Mounting Arm on a pipe with an outside diameter between 1-1/2” and 2-3/8” (38 mm and 60 mm). To attach to a large pipe, you will need the sensor arm assembly (with mounting bracket and sensors attached), two 2-1/4” U-bolts, two 2-1/4” saddles, four 5/ 16” flat washers, four 5/16” lock washers, and four 5/16” hex nuts.
1. Wrap one of the 2-1/4” U-bolts around the pipe and hold it in place.
2. Slide one of the 2-1/4” saddles over the ends of the U-bolt so that it wraps around the pipe as well.
U-BOLTS AND SADDLES ON PIPE
3. Repeat the steps above for the other U-bolt and saddle.
4. Slide the ends of the U-bolts into the holes on the mounting bracket.
5. Secure the U-bolt in place using a 5/16” flat washer, 5/16” lock washer, and a 5/16” hex nut.
Tighten the hex nuts securely.
Page 14 Sensor Mounting Arm
GROUNDING THE SENSOR MOUNTING ARM
We strongly recommend that you ground the sensor arm. You will need the
16.5’ (5 m) ground wire, one #8 split lock washer, and one #8-32 hex nut.
1. Slip the ring at the end of the 16.5’ (5 m) ground wire over the lug on the underside of
the sensor arm.
2. Secure the ground wire to the lug using a #8 split lock washer and a #8-32 hex nut.
SECURE GROUND WIRE TO SENSOR ARM
3. Connect the other end of the ground wire to a suitable earth ground (grounded metal
cold water pipe or ground rod driven into the earth).

SAFETY AND BUILDING CODES

When installing the Sensor Mounting Arm, a 2” (5 cm) pipe should be ade­quate for general homeowner’s backyard or open-field agricultural locations for a mounting height of 6 to 8 feet (2 to 2.5 m) provided that low wind-loading conditions apply and the pipe is anchored to a suitable foundation. (If you are unsure, consult a qualified professional for national and local codes.)
Regardless of the mounting location, local building codes must be followed. If you want to mount onto a taller mast, a building, or any location where high wind or seismic loads might be encountered, seek professional help from a structural engineer or local contractor. Remember always to use common sense.
When installing the Sensor Mounting Arm and sensors, always watch for over­head power lines. Electric shock, death, or damage to the sensitive electronics
could result if you or the sensors come in contact with electric power lines.

Grounding the Sensor Mounting Arm Page 15

MAINTAINING THE SENSOR MOUNTING ARM

You should check the tightness of the various screws and U-bolts periodically. Pay particular attention to the U-bolts holding the anemometer arm in place.

TECHNICAL SUPPORT

Before calling Technical Support (1-510-732-7814), carefully check this instruc­tion manual for the answer to your question.
Product Number: 7702 Davis Instruments Part Number: 7395-091
Sensor Mounting Arm Rev. C Manual (7/7/99) DI:Weather:Accessories:Sensor Mounting Arm
This product complies with the essential protection requirements of the EC EMC Directive 89/336/EC. © Davis Instruments Corp. 1997. All rights reserved.
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