This manual, as well as the software described in it, is
furnished under license and may only be used or copied
in accordance with the terms of such license. The information
in this manual is furnished for informational use
only, is subject to change without notice, and should not
be construed as a commitment by Datron. Datron
assumes no responsibility or liability for any errors or
inaccuracies that may appear in this book.
Except as permitted by such license, no part of this publication
may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic,
mechanical, recording, or otherwise without the prior
written permission of Datron.
Software License Agreement and Warranty
This software is licensed to the user (licensee) under the
express terms and conditions of Datron’s software
licensing policies and agreement as outlined below. By
receiving and installing this software package the user
(licensee) has indicated acceptance of the terms and conditions
of this agreement presented herewith.
As used in this document, the term “Software” shall
mean the application or control software in machine readable
format and the hardware protection key, along with any or all
supporting documentation, as well as all updated or enhanced
versions of the program supplied to the user at later date(s).
This software license does not include source code, and therefore, no license is granted with respect to source code of any
kind utilized directly or indirectly in any Datron or Datron
supplied third party product. Note, in some cases, covered
software may be included in Datron products in RAM or
ROM, and/or forms of machine readable code, not readily
accessible to the user or licensee.
In consideration of the terms and conditions of this
agreement, Datron grants the user a non-exclusive, nontransferable license to install and operate one copy of the program.
Licensee agrees not to attempt, aid, authorize, or direct any
effort, either directly or indirectly to reverse engineer or
reverse compile the Software. Licensee further agrees they or
their agents are not authorized to
make derivative versions or changes to the Software.
Title to and ownership of the Software shall at all times
remain with Datron and/or its licensors. Further, no
license is granted to copy or reproduce in any form whatsoever
the Software supplied without the express written permission
of Datron, prior to any such contemplated action.
Datron may terminate this agreement and discontinue
further warranty coverage at any time due to failure to
comply with the terms and conditions of this agreement.
In such an event, Datron will provide the user
with written notice of such a “failure-to-comply” and the
user will have 10 days to demonstrate that a remedy has
been implemented. If the user fails to perform, the
agreement will be terminated by further written notice
from Datron. Upon termination, the user shall immediately
return all original Software, documentation, and
any copies of each to Datron.
This Software is licensed “AS IS” and Datron provides a warranty that covers the media upon which the Software is embedded for a period of 30 days from receipt of the product. Under
this warranty policy Datron’s sole obligation shall be to
replace or repair, at Datron’s discretion, any such media that in
Datron’s opinion proves defective.
The user is obligated to provide Datron with a detailed
description of possible defects along with sample material
such that Datron can reproduce the identified defects.
By receipt and use, user (licensee) acknowledges that
certain software developed or distributed by Datron is
controlled by one or more governmental agencies. The
user (licensee) herewith acknowledges they will take all
necessary actions to comply with applicable regulations
concerning the use of licensed software. Further, Datron
is under no obligation to supply source code or documentation
of its software for any reason.
Datron makes no representation, express or implied, with
respect to any Software licensed under this document as to its
fitness for any particular purpose or intended use.
Furthermore, Datron shall have no liability under this
agreement for any incidental, special, or consequential
damages arising out of the use of any supplied software
programs. Datron reserves the right to make periodic
changes in it’s software for any purpose without any
obligation to notify users.
One Year Limited Warranty and Remedies
Datron warrants that its equipment is free from defects in
design, materials, and workmanship for a period of 12
months from the date of installation of the equipment,
but in no event later than 15 months from the date of
shipment. If the equipment does not provide satisfactory
service due to defects covered by this warranty, Datron
will, at its option, replace or repair the equipment free of
charge.
Should it be impractical to return the equipment for
repair, Datron will provide replacements for defective
parts contained in the equipment for a period of 12
months from the date of installation of the equipment,
but in no event later than 15 months from the date of
shipment.
This warranty is limited to the original purchaser and is
not transferable. Repair service performed by Datron is
warranted for the balance of the original warranty or 90
days, whichever is longer.
Exclusive Warranty: There are no other warranties
beyond the warranty as contained herein. No agent,
employee, or representative of Datron has any authority
to bind Datron to any affirmation, representation, or warranty
concerning the equipment or its parts that is not in
conformity with the warranties contained herein.
EXCEPT AS EXPRESSLY SET FORTH ABOVE, NO
OTHER WARRANTIES, EITHER EXPRESS OR
IMPLIED, ARE MADE WITH RESPECT TO THE
EQUIPMENT OR THE PARTS CONTAINED
TW7000MSiii
THEREIN, INCLUDING BUT NOT LIMITED TO
THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, AND
DATRON EXPRESSLY DISCLAIMS ALL WARRANTIES
NOT STATED HEREIN.
Limitations of Warranty: This warranty does not
cover:
Physical damage to the equipment or its parts that does
not involve defects in design, material, or workmanship,
including damage by impact, liquids, temperature, or
gases.
Damage to the equipment or its parts caused by lightning,
static discharge, voltage transients, or application
of incorrect supply voltages.
Defects or failures caused by unauthorized attempts to
repair or modify the equipment.
Defects or failures caused by Buyer abuse or misuse.
Return of Equipment - Domestic: To obtain performance
of any obligation under this warranty, the equipment
must be returned freight prepaid to the Technical
Support Services. Datron World Communications Inc.,
3030 Enterprise Court, Vista, California 92083. The
equipment must be packed securely. Datron shall not be
responsible for any damage incurred in transit. A letter
containing the following information must be included
with the equipment.
a. Model, serial number, and date of installation.
b. Name of dealer or supplier of the equipment.
c. Detailed explanation of problem.
d. Return shipping instructions.
e. Telephone or fax number where Buyer may be contacted.
Datron will return the equipment prepaid by United Parcel
Service, Parcel Post, or truck. If alternate shipping is
specified by Buyer, freight charges will be made collect.
Return of Equipment - International: Contact Datron or
your local Representative for specific instructions. Do
not return equipment without authorization. It is usually
not possible to clear equipment through U.S. Customs
without the correct documentation. If equipment is
returned without authorization, Buyer is responsible for
all taxes, customs duties, clearance charges, and other
associated costs.
Parts Replacement: The following instructions for the
supply of replacement parts must be followed:
a. Return the parts prepaid to “Parts Replacement”
Datron World Communications Inc., 3030 Enterprise
Court, Vista, California 92083; and
b. Include a letter with the following information:
1. Part number
2. Serial number and model of equipment
3. Date of installation
Parts returned without this information will not be
replaced. In the event of a dispute over the age of the
replacement part, components date-coded over 24
months previously will be considered out of warranty.
Remedies: Buyer’s sole remedies and the entire liability
of Datron are set forth above. In no event will Datron be
liable to Buyer or any other person for any damages,
including any incidental or consequential damages,
expenses, lost profits, lost savings, or other damages
arising out of use of or inability to use the equipment.
1/95
Safety Considerations
This product and manual must be thoroughly understood
before attempting installation and operation. To do so
without proper knowledge can result in equipment failure
and bodily injury.
Caution: Before applying ac power, be sure that the
equipment has be properly configured for the available
line voltage. Attempted operation at the wrong voltage
can result in damage and voids the warranty. See the
manuals section on installation. DO NOT operate equipment
with cover removed.
Earth Ground: All Datron products are supplied with a
standard, 3-wire, grounded ac plug. DO NOT attempt to
disable the ground terminal by using 2-wire adapters of
any type. Any disconnection of the equipment ground
causes a potential shock hazard that could result in personal
injury. DO NOT operate any equipment until a suitable ground
has been established. Consult the manual section on grounding.
Servicing: Trained personnel should only carry out servicing.
To avoid electric shock, DO NOT open the case
unless qualified to do so.
Various measurements and adjustments described in this manual are performed in ac power applied and the protective
covers removed. Capacitors (particularly the
large power supply electrolytics) can remain charged for
a considerable time after the unit has been shut off. Use
particular care when working around them, as a short circuit
can release sufficient energy to cause damage to the equipment
and possible injury.
To protect against fire hazard, always replace line fuses
with ones of the same current rating and type (normal
delay, slow-blow, etc.). DO NOT use higher value
replacements in an attempt to prevent fuse failure. If
fuses are failing repeatedly this indicates a probable
defect in the equipment that needs attention.
Use only genuine Datron factory parts for full performance
and safety of this product.
The Datron World Communications Inc. (DWC) TW7000 is an advanced HF
transceiver providing a complete range of both voice and data operation over
the entire 1.6 to 30 MHz HF spectrum. The TW7000 uses multiple
microprocessors, direct digital synthesis (DDS), and offers built-in options
such as automatic link establishment (ALE), high-speed data transmission
and encryption.
The TW7000 is part of an overall family of equipment offering a complete
selection of accessories, including power supplies, antenna tuners, high
power amplifiers, data terminal equipment, etc. DWC offers systems using
the TW7000 configured in a variety of ways to solve communication
requirements.
1.2Transceiver Configurations
The TW7000 is offered in a fixed station package, in a rack mount version
using the DWC rack mount kit, or in a number of remote and extended
control configurations. The front panel of a standard TW7000 can easily be
removed for remote control up to 50 feet from the equipment. Full function,
modem-based remote control heads using either FSK or ISDN signaling
protocols are also available for long distance, 2-wire remote operation.
TW7000MS1-1
1: Introduction
1.3Internal Options
The following internal options are available in the TW7000. Chapter 6 is
devoted to these options.
7000ACHAdditional channels. Increases operational channel capacity to
7000HSHigh-stability reference oscillator allows 0.1 parts per million
frequency stability.
7000HS-FALC
High Stability reference oscillator and fast ALC loop
operation.
7000NBImpulse-type noise blanker used in high-noise environments.
7000RCDRCombines receive and transmit audio and routes them to
Accessory 2.
7000RFInternal modem allows remote contact from the TW7201F
FSK controller.
7000RIInternal modem allows remote contact from the TW7201I
ISDN controller.
7000RSModem interface board configures a second serial port
(RS422/485) to provide data protocol for external control of
the radio through a computer. This is in addition to the
standard RS232 interface.
7000TCDigital selective calling system plus automatic path
evaluation. Combines all functions of Transcall, Selcall, and
TransAdapt.
1-2TW7000MS
7000VEMDSP-based voice enhancement provides superior voice
7000WB1Wideband data filter providing 300 to 3300 Hz with tailored
TW7000AIRSELCALL
1.4TW7000 Variations
This manual provides information necessary to operate any variation of the
TW7000. Options described here may not be available on your transceiver.
For more information about these variations, contact DWC. Chapter 7 is
devoted to these variations.
1: Introduction
recognition and signal-quality improvement in noisy
environments.
group delay characteristics for data operation.
Operating with N-1304A (or equivalent) SELCALL devices
and Datron power amplifiers, it adds a secondary control line
to the radio and allows use of the ICAO-mandated ground-toair SELCALL 3-tone system.
TW7000CDesigned for computer control. A blank front panel replaces
the standard front panel.
TW7000EDesigned for extended control use. A line driver panel
replaces the standard front panel. It is used with the TW7201E
control head for remote operation up to 15m (50 ft.).
TW7000PPAllows the addition of the TW5830 Pre/Postselector and
TW5830INST installation kit for co-sited operation.
Note: The TW5830 requires the TW7000 to have both the
TW7000PP and the TW5830INST. The TW7000 is not field
upgradeable to a TW7000PP.
TW7000RFDesigned for long distance remote-only use beyond
2 km. A blank front panel replaces the standard front panel.
An internal modem card (7000RF) is installed. For full
function FSK remote control, use with the TW7201F.
TW7000RIDesigned for remote-only use up to 2 km. The standard front
panel is replaced with a blank front panel. An internal modem
card (7000RI) is installed. For full function, real time, ISDN
remote control, use with the TW7201I.
TW7000RXReceiver only. It includes the full receiver functions of the
TW7000, excluding transmit features.
TW7000TXTransmitter only. It includes the full transmitter functions of
the TW7000, excluding receiver features.
TW7000MS1-3
1: Introduction
1.5Input Power Requirements
The TW7000 is powered from a nominal +12 Vdc. Good performance is
achieved when the input voltage is between the range of 11V and 15.5V.
1.6Antenna Requirements
The TW7000 has an RF output impedance of 50 ohms and is used with either
broadband or narrowband antennas, in conjunction with an automatic antenna
tuner.
1.7Accessories
The TW7000 interfaces with a variety of accessory equipment to create
systems to meet the most complex of communication requirements. For more
information on accessories, refer to the "Accessory Connections" section on
page 2-4.
1.8Technical Specifications
Note: Specifications are subject to change without notice or obligation.
CharacteristicSpecification
General
Frequency Range1.6 to 30 MHz (TX); 100 Hz to 30 MHz (RX);
•TW7201I ISDN Remote Control Head Technical Manual (TW7201I-MS)
•TW7201F FSK Remote Control Head Technical Manual (TW7201F-MS)
TW7000MS1-5
CHAPTER 2
INSTALLATION
2.1Unpacking and Inspection
When unpacking the TW7000, carefully remove the equipment from its
container and inspect it for any possible damage. If anything is damaged, notify
DWC.
Check the equipment against the packing list. Save the original container and
packing materials for storage or reshipping purposes.
2.2Preinstallation Check
The TW7000 is completely aligned and tested prior to shipment. However, to
insure proper functioning prior to installation, perform an operations check. For
more information, refer to the "Basic Performance Test" section on page 5-8.
2.3Location Considerations
The TW7000 can be deployed successfully in various locations, in a number of
different configurations, depending on whether remote or extended control is
used. Information in this section pertains to the main body of the TW7000,
whether it is controlled locally or from a remote site.
2.3.1
Fixed StationUnless otherwise specified when ordered, the TW7000 is shipped ready for
operation. It is also available for mounting in a rack, provided the appropriate
rack kit is ordered.
Make sure the temperature at the location is within the specified range, and that
there is adequate ventilation around the rear of the TW7000 to allow for air
flow. The TW7000 uses an on-demand fan for cooling the internal heat sink
during periods of prolonged transmit operation. The intake and exhaust vents
for this fan are located on the rear panel. Provide sufficient space during
installation for the cooling air to circulate properly.
To prevent unwanted noise, locate the TW7000 as far away as possible from
electrostatic and magnetic field-generating equipment.
When attaching external cables to the TW7000, allow for sufficient slack in the
cables. This prevents damage from sharp bends and ensures easy disconnection.
TW7000MS2-1
2: Installation
2.3.2
Vehicular or
Marine
To operate the TW7000 in a particular vehicle or shipboard location, DWC
offers rack, mobile and shock mount kits suitable for most installations.
2.4Front Panel Connections
Two 6-pin microphone connectors on the front panel are wired in parallel and
suitable for use by various audio accessories. Low-level audio accessories for
use with the TW7000 include the following:
The input impedance is a nominal 150 ohm. Most dynamic, ceramic, or
magnetic microphones operate satisfactorily with the TW7000. All DWCsupplied audio accessories have the correct mating connector on them. To use
other low-level audio accessories, the correct mating connector can be
obtained from DWC. The pin assignments for the two connectors are as
follows:
Pin NumberDescription
1Ground
2RX audio (unmuted)
3PTT
4TX audio
5CW key line
6+12 Vdc
2.5Rear Panel Connections
The rear panel of the TW7000 is fabricated from aluminum sheet metal and
attached to the rear panel bezel by 6 screws. The pattern of punched holes on
right-side is the air intake for the internal heat sink. The left-side hole pattern
2-2TW7000MS
2: Installation
is the air exhaust. Between them are the rear panel connectors and the fuse
holder. Behind the panel is an input power protection circuit board. Ribbon
cables connect the rear panel to the motherboard.
2.5.1
Power to the
TW7000
Accessory 3
Accessory 2
Accessory 1
Antenna
Input Power
GroundRemote
Figure 2-1. TW7000 Rear Panel
Input power is nominally 13.8 Vdc, with a maximum current requirement of
approximately 25A. The recommended operational voltage range of the
TW7000 is 11 to 15.5 Vdc. The 12VDC INPUT connector on the rear panel is
a 2 pin 25A circular receptacle having a square mounting flange with 2 male
pins. The mating plug is attached to the input DC power cable (C991829)
supplied with the TW7000. This cable has two 12 AWG conductors, is 6.5 ft.
long, and open-ended for convenient connection to a variety of +12 Vdc
sources. For specific connections, refer to the "Power Cabling Accessories"
figure on page 2-12.
The pin assignments for the input power connector are as follows:
Pin NumberDescription
112 Vdc return (ground)
212 Vdc
The DC power connection between the TW7000 and its power source should
be as short as possible. If a DWC power cable is not available, use a 14 AWG
cable for runs up to 3 feet, a 12 AWG cable for runs to 9 feet, or a 10 AWG
cable for longer runs.
TW7000MS2-3
2: Installation
2.5.2
Antenna
Connection
Three DC power supplies, available from DWC, are recommended for use
with the TW7000 when a +12 Vdc primary power source is not available.
PS7000: Voice duty cycle supply. Operates from either 110 or 220 VAC
(strapable), 50/60 Hz, and designed for non-continuous duty operation.
Connects to the TW7000 using cable C991829.
PF7000: Heavy duty FSK power supply permits continuous duty operation.
Runs off 110/220 VAC, 50/60 Hz, with universal input. It requires a C991879
cable.
PF3000: Heavy duty power supply permits continuous duty operation. Runs
off 110/220 VAC, 50/60 Hz, with switchable input range. Requires a C991829
cable.
The fuse holder (pin 346877) on the rear panel contains a 25A, 3-AG fuse, and
a spare fuse of the same value.
The TW7000 is designed to work into a 50 ohm RF impedance. The output
RF antenna connector is a type SO-239 connector. Broadband antennas and
dipoles can be connected directly to this output, while high-power amplifiers
and antenna tuners use specially-designed DWC cables. For specific
connections, refer to the "RF Cabling Accessories" figure on page 2-13.
2.5.3
Accessory
Connections
A variety of external accessories are available from DWC for use with the
TW7000. For some of these accessories and their control cabling, refer to the
"Control Cabling Accessories" figure on page 2-14. For more information on
any individual accessory, refer to the manual for that piece of equipment.
There are three accessory connectors on the rear panel, each with different pin
assignments. If multiple accessories are required that share one or more of the
accessory connectors, an external accessory combiner box (TW7000IOX) can
be attached to any of these connectors. Each of the three connectors on the
rear panel is a D-Submini socket with 25 pins. For the location of these
connectors, refer to the "TW7000 Rear Panel" figure on page 2-3.
2-4TW7000MS
Table 2-1. Pinouts for Accessory Connector 1
Pin NumberDescription
1Ground
2COM1RXD (RX data)
3COM1CTS (clear to send)
4COM1TXD (TX data)
5COM1RTS (ready to send)
6BALRXA1 (balanced RX audio)
7BALRXA2 (balanced RX audio)
8BALTXA1 (balanced TX audio)
9BALTXA2 (balanced TX audio)
10AUXPTT\
11Select
12Busy
13+12V ACC
2: Installation
14EXTCWKEY (external CW key)
15Strobe
16Data 0
17Data 1
18Data 2
19Data 3
20Data 4
21Data 5
22Data 6
23Data 7
24ACK (acknowledge)
25DI/OSEL
TW7000MS2-5
2: Installation
Table 2-2. Pinouts for Accessory Connector 2
Pin NumberDescription
1Ground
2Ground
3PWRON\
4ATUINIT (tune initiate)
5ATUKEY\ (tuner key line)
6BALRXA3 (balanced RX audio)
7BALRXA4 (balanced RX audio)
8BALTXA3 (balanced TX audio)
9BALTXA4 (balanced TX audio)
10AUXPTT\
11COM2RXD COM2 (RX data)
12COM2TXD COM2 (TX data)
13+12V ACC
14EXTCWKEY (external CW key)
15Spare
16ACHKTUNE (tuner check tune)
17ADATA (tuner data)
18ACLOCK (tuner clock)
19ASTROBE (tuner strobe)
20TC/SCALM (alarm)
21RETX\ (retransmit)
22EXTSPKR (speaker audio)
23SQA (squelch audio)
24+12V ACC
25+12V ACC
2-6TW7000MS
Table 2-3. Pinouts for Accessory Connector 3
Pin NumberDescription
1Ground
2Ground
3FILTG\
4AMPALC (external amplifier ALC line)
5AMPPTT\ (external amplifier PTT line)
6FLTA (low-pass filter select lines)
7FLTB (low-pass filter select lines)
8FLTC (low-pass filter select lines)
9FLTD (low-pass filter select lines)
10FLTE (low-pass filter select lines)
11FLTF (low-pass filter select lines)
12FLTG (low-pass filter select lines)
13+5V
2: Installation
External
Encryption
14Ground
15Ground
16EXTCLK (external clock)
17EXTRXD (external RX data)
18EXTTXD (external TX data)
19ATURX (tuner RX data)
20ATUTX (tuner TX data)
21EXTEN1
22EXTEN2
23EXTIN1
24+12V ACC
25+12V ACC
The TW7000 has provision for an embedded encryption board, the
7000ENCR option. External encryption can also be used with the TW7000
and connected to Accessory 1 or Accessory 2 using the following pins:
TW7000MS2-7
2: Installation
Pin NumberDescription
1Ground
6BALRXA3 (balanced RX audio)
7BALRXA4 (balanced RX audio)
8BALTXA3 (balanced TX audio)
9BALTXA4 (balanced TX audio)
10AUXPTT/
13+12V ACC
Telephone
Couplers
EIA Data
Interface
Standards
Telephone couplers like the TW5810 or TW5850 use either Accessory 1 or
Accessory 2. The appropriate pins are as follows:
Pin NumberDescription
1Ground
6BALRXA3 (balanced RX audio)
7BALRXA4 (balanced RX audio)
8 BALTXA3 (balanced TX audio)
9BALTXA4 (balanced TX audio)
10AUXPTT\
13+12V ACC
The TW7000 interfaces with a variety of data communications equipment
(DCE) or data terminal equipment (DTE) using EIA standards RS232, RS422
or RS485. Accessory 1 is configured to provide the standard I/O port (COM1)
for these interfaces. The RS232 protocol is standard; all others are optional. It
is necessary to order the 7000RS option and to specify the required protocol
so the appropriate interface chip is inserted into the processor. Pins on
Accessory 1 are:
Pin NumberDescription
1Ground
2COM1RXD (RS422/RS485)
3COM1CTS (comport 1 clear-to-send)
4COM1TXD (RS422/RS485)
5COM1RTS (comport 1 request-to-send)
If the 7000RS option is installed, the COM1TXD and COM2RXD becomes a
2-wire bidirectional RS422/485 interface.
2-8TW7000MS
2: Installation
A 3-wire RS232 interface is also available on Accessory 2. Pins on Accessory
2 are:
Pin NumberDescription
1Ground
11COM2RXD
12COM2TXD
Automatic
Antenna Tuners
The TW7000 interfaces with the complete line of DWC automatic antenna
tuners. This includes the older AT100 and RAT100 as well as the newer
AT7000B, RAT7000B and RAT1000C.
The AT100, RAT100 and RAT1000C connect to Accessory 2 using the
following pins:
Pin NumberDescription
1Ground
2Ground
4ANUINIT (tune initiate)
5ATUKEY\
16ACHKTUNE (tuner check tune)
17ADATA (tuner data)
18ACLOCK (tuner clock)
19ASTROBE (tuner strobe)
24+12V ACC
The AT7000B and RAT7000B uses Accessory 3 with the following pins:
Pin NumberDescription
14Ground
15Ground
19ATURX (tuner RX data)
20ATURX (tuner RX data)
24+12V ACC
25+12V ACC
TW7000MS2-9
2: Installation
Data Terminal
Interface
The TW7000 interfaces with its own line of data terminals or to other external
units using Accessory 1. Pins on Accessory 1 are:
Pin NumberDescription
1Ground
2COM1RXD (RS422/RS485)
4COM1TXD (RS422/RS485)
6BALRXA1 (balanced RX audio)
7BALRXA2 (balanced RX audio)
8BALTXA1 (balanced TX audio)
9BALTXA2 (balanced TX audio)
10AUXPTT\
14EXTCWKEY (external CW key)
External PrintersA standard parallel printer connects to Accessory 1 to obtain a hard copy of
text messages stored in the TW7000. Pins on Accessory 1 are as follows:
Pin NumberDescription
1Ground
ALE/Transcall/
Selcall Alarm
11Select
12Busy
15Strobe
16Data 0
17Data 1
18Data 2
19Data 3
20Data 4
21Data 5
22Data 6
23Data 7
24ACK (acknowledge)
The external ALE/Transcall/Selcall alarm driver is available on Accessory 2
using the following pins:
Pin NumberDescription
14EXTCWKEY
20TC/SCALM (alarm)
2-10TW7000MS
2: Installation
External SpeakerAn external speaker attaches to the TW7000 at Accessory 2 using the
following pins:
Pin NumberDescription
1Ground
22EXTSPKR (speaker audio)
External HighPower Amplifiers
The TW7000 interfaces with all existing DWC high-power RF booster
amplifiers using Accessory 3 with the following pins:
Pin NumberDescription
1Ground
2Ground
3FILTG\
4AMPALC (external amplifier ALC line)
5AMPPTT\
6FLTA (low-pass filter select line)
7FLTB (low-pass filter select line)
8FLTC (low-pass filter select line)
9FLTD (low-pass filter select line)
10FLTE (low-pass filter select line)
11FLTF (low-pass filter select line)
12FLTG (low-pass filter select line)
TW7000MS2-11
2: Installation
Figure 2-2. Power Cabling Accessories
2-12TW7000MS
AT7 000 B
2: Installation
C991559
C991620
To Front
Panel
Connector
RAT1000C
DC
IN
RF
REMOTE
ACC#3
ACC#2
ACC#1
C991507
C991539
F1 F2
C991505
GND
TW1000D
RF
RF
IN
OUT
C991505
OUT
IN
C991539
TW500D
RF
GND
RF
OUT
IN
F1 F2
OUT
IN
Figure 2-3. RF Cabling Accessories
TW7000MS2-13
2: Installation
To Fro n t
Panel
Connector
AT7000B
C991938
C991552
RAT1000C
ACC#3
DC
IN
RF
TW7000
REMOTE
ACC#2
ACC#1
C991906
C992216
TW1000D
RAT1000P
TW7201
ACC#1
ACC#2
C991830
C992094C991964
C992307
REMOTE
TW7201E
REMOTE
C991897
DC
IN
C992216
TW5300
C992161
TW5810
TW5850
F1 F2
OUT
IN
F1 F2
OUT
IN
C992361C992377
DT5300DT110DT9400
GND
GND
RF
IN
TW500D
RF
IN
RF
OUT
OUT
RF
Figure 2-4. Control Cabling Accessories
2-14TW7000MS
2: Installation
2.5.4
Remote ControlThe TW7000 can be controlled remotely using a computer, an extended front
panel, or a remote control head.
Computer
Control
Extended Front
Panel Control
FSK and ISDN
Remote Control
You can control the TW7000 remotely from a standard computer using
Accessory connectors 1 or 2 on the rear panel. A custom software program is
available from Datron that runs on any PC using Windows™. For the
connections to use, refer to the "EIA Data Interface Standards" section on
page 2-8.
You can remove the front panel of the TW7000 from the body of the TW7000
and replace it with a line driver panel (TW7000E) to control it remotely. This
special version of the radio is used to control operations from distances up to
50 feet.
You can control the TW7000 remotely from longer distances using the
TW7201F and the TW7201I remote control heads. Both control heads require
that you install modem interface boards (7000RF or 7000RI) inside the
TW7000. The TW7201F uses FSK and is for long-range remote requirements,
while the TW7201I uses ISDN and is for real-time control up to 2 km.
These modem-based remote control units connect to the TW7000 via the
remote connector on the rear panel. This connector is a circular MIL-C 10
with 9 pins.
Pin NumberDescriptionRemote Head
1GroundFSK, ISDN
2+12V UNREGFSK, ISDN
3+12V ACC
4Spare (REMSP)
5ISDN1ISDN
6ISDN2ISDN
7REMRXAFSK
8REMTXAFSK
9PWRON\FSK, ISDN
For a complete description of these pins, refer to the TW7201F FSK Remote
Control Head (TW7201F-MS) technical manual or the TW7201I ISDN
Remote Control Head (TW7201I-MS) technical manual.
TW7000MS2-15
CHAPTER 3
THEORY OF OPERATION
This chapter describes the functional operation of the system from the
viewpoint of power distribution, frequency generation, receive and transmit
paths, and control signals. Operating principles of the individual boards and
subassemblies explain functional behavior only.
3.1Transceiver Boards
A total of twenty boards can occupy the TW7000 including standard boards
and option boards. Many of these boards occupy plug-in slots that can be
easily intalled and serviced. For the location of these boards, refer to the
"Board Locations" figure on page 5-3.
Most of the wiring between assemblies in the TW7000 is on the motherboard;
there is no harnessing. Other connections between the individual boards, front
and rear panel controls, and connectors, are made using a combination of
coaxial cable and ribbon cable assemblies.
For more information on these boards, refer to the "System Diagram" figure
on page 3-3.
3.2Power Distribution
Figure 4-2 and Table 4-1 explain the power distribution in the TW7000. The
TW7000 receives its primary power via the 12/28VDC INPUT connector on
the rear panel. This power is routed to the Power Supply board and enters
connector J26. The PWRON line from the front panel (J21-7) activates a relay
on the board, turning the TW7000 on and allowing the distribution of power
to the other subassemblies. Voltages derived from the primary +12 Vdc input
include the following:
VoltageDescription
+12V PA Unregulated, unswitched, raw input power to the RF
+12V
UNREG
+12V ACCRegulated, switched, filtered +12 Vdc provides power to
Power Amplifier board
Unregulated, switched input power to the front panel
assembly and the remote control devices via the
REMOTE rear panel connector
all of the rear panel connectors
TW7000MS3-1
3: Theory of Operation
VoltageDescription
+12V FANUnregulated, switched, filtered +12 Vdc drives the heat
+12VRegulated, switched, filtered +12 Vdc provides power to
+5VRegulated, switched, filtered +5 Vdc for the Processor
sink fan
all internal subassemblies in the TW7000 except the front
panel
board, accessory 3 connector, and the ALE option slot
3-2TW7000MS
Audio
3: Theory of Operation
Keypad
Squelch
001-00600
001-01200
001-00800
5 MHz IF
001-00710
75 MHz IF
Amplifier
RF FilterPower
001-00901
Synthesizer
HS Option
Control
(
001-01022)
001-00206
Reference/
Keypad
001-00130
Assembly
Microphone
Control
Signals
FP
001-01100
Processor
+5V
+12V
+12V PA
+12V UNREG
+12V ACC
Processor
001-00143
Switch
Front Panel
Assembly
Controls
Front Panel
Speaker
VSWR
Antenna
001-00201001-00320001-00310
Power
Supply
001-00410
12 Vdc Input
LCD
Display
Drivers
001-00121
Figure 3-1. System Diagram
TW7000MS3-3
PWRON
J21-7
12 Vdc Input
1
2+
3
Fuse
25A
+12V Fan
Fan
J26-11
J26-2
J26-3
+12 VPA
GRD
+12V ACC
+12V UNREG
+12V
+5V
GRD
J24-2
J24-1
E2
E1
J20-6, 7, 18, 19
J20-9, 10, 21, 22
J20-4, 5, 16, 17
J20-12, 13, 24, 25
J20-1, 2, 3, 14, 15
J21-1, 14
2
Power Supply
001-00410
Figure 3-2. Power Distribution Diagram
3-4TW7000MS
3: Theory of Operation
Table 3-1. Transceiver Power Distribution
VoltageDistribution Connector
+12V PARF Power Amplifier board
+12V ACCRear panel assembly
RemotePin 3
Accessory 1Pin 13
Accessory 2Pins 13, 24, 25
Accessory 3Pins 24, 25
+12V UNREGFront panel assemblyJ1-3, 4
Rear panel assembly
RemotePin 2
+12VProcessor boardJ14-A31, B31; J15-A31, B31
Reference/control boardJ3-2
RF Filter boardJ22-3, 4
Synthesizer boardJ4-2, 15
75 MHz IF boardJ6-2, 15
5 MHz IF boardJ5-2, 15
Audio boardJ7-2, 15
ECU/RCU boardJ11-2, 15
ALE boardJ13-2, 15
Option slot 1J9-2, 15
Option slot 2J10-2, 15
Noise Blanker/FM boardJ2-2, 15
+5VRear panel assembly
Accessory 3Pin 13
Processor boardJ15-A29, A30, B29, B30
ALE boardJ13-6, 18
PWRONFront panel assemblyJ1-26
Rear panel assembly
RemotePin 9
Accessory 2Pin 3
TW7000MS3-5
3: Theory of Operation
d
(J59)
75 MHz IF Board
5 MHz IF Board
(J54)
5 MHz IF Boar
(J55)
J59
1st LO
Reference
J61
J61
Reference
J54
2nd LO
+12V
J4-2, 15
J55
Ground
J4-1, 14
3rd LO
Board
001-00901
Synthesizer
Board
001-00206
+12V
J3-2
Ground
J3-1
Reference/Control
Figure 3-3. Transceiver Frequency Generation
3-6TW7000MS
3: Theory of Operation
MH
IF B
d
Audio
Transceiver
3rd LO (BFO)
oar
z
5
(5.000-5.0036 MHz)
75 MHz IF Board
Channel
Transceiver
Frequency
(.1-30 MHz)
2nd LO
(70 MHz)
1st LO
(RX: 75-105 MHz)
(TX: 76.6-105 MHz)
Figure 3-4. Transceiver Frequency Mixing Schematic
TW7000MS3-7
3: Theory of Operation
3.3Frequency Generation
For a diagram of the boards used in frequency generation, refer to the
"Transceiver Frequency Mixing Schematic" figure on page 3-7. All
frequencies are tied to the reference oscillator located in the Reference/
Control board. This oscillator has a frequency of 16.777216 MHz, and
connects between the Reference/Control and Synthesizer boards via an
internal coaxial cable (J61 on both boards). The synthesizer takes the
reference frequency input and generates the three local oscillator (LO) output
frequencies in the TW7000 mixing scheme. These are as follows:
FrequencyValueLevel
First LO75.1 to 105 MHz
0 dBm ± 2 dB (50 ohm)
(10 Hz steps)
Second LO≈ 70 MHz0 dBm ± 2 dB (50 ohm)
Third LO5.000 MHz (LSB, voice)
0 dBm ± 2 dB (50 ohm)
5.003 MHz (USB, voice)
5.0036 MHz (USB, data)
These LO frequencies result in intermediate frequencies (IF) of 75 MHz and
5 MHz. The beat frequency oscillator (BFO) has different values depending
on the mode selected. This allows the use of only one sideband filter instead
of the usual two (USB and LSB), giving the transceiver both modes as
standard equipment. The third value of BFO (5.0036 MHz) is for USB
operation when the optional wideband data filter is installed. The first LO is
offset by 3 kHz in USB mode with the standard voice-grade filter, and by
3.6 kHz in USB mode with the optional data-grade filter. A few examples:
Channel frequency = 1.6 MHz, USB, voice, 1 kHz modulation
First LO= 75 MHz + channel frequency + 3 kHz
= 75 MHz + 1.6 MHz + 3kHz
= 76.603 MHz
First IF= First LO - input frequency
= 76.603 MHz - (1.6 MHz + 1 kHz)
= 75.002 MHz
Second IF= First IF - second LO
= 75.002 MHz - 70 MHz
= 5.002 MHz
Output
Audio
= BFO - second IF
= 5.003 MHz - 5.002 MHz
= 1 kHz
3-8TW7000MS
3: Theory of Operation
Channel frequency = 1.6 MHz, LSB, voice, 1 kHz modulation
First LO= 75 MHz + channel frequency
= 76.6 MHz
First IF= 76.6 MHz - (1.6 MHz - 1 kHz)
= 75.001 MHz
Second IF= 75.001 MHz - 70 MHz
= 5.001 MHz
Output
Audio
Channel frequency = 1.6 MHz, USB, data, 1 kHz modulation
First LO= 76.6036 MHz
First IF= 75.0026 MHz
Second IF= 5.0026 MHz
Channel frequency = 1.6 MHz, USB, data, 1 kHz modulation
Output
Audio
3.4Receiver Signal Flow
For a block diagram of the receive path in the TW7000, refer to the
"Transceiver Receive Path Diagram" figure on page 3-11. The receive signal
(channel frequency) enters the radio via the 50 ohm antenna connector on the
rear panel, passes through the VSWR board (E4), and goes to the RF Filter
board at J50. In the RF Filter board, the signal is low-pass filtered before
exiting and going to the 75 MHz IF board at J52.
= BFO - second IF
= 5.000 MHz - 5.001 MHz
= -1 kHz
= BFO - second IF
= 5.0036 - 5.0026
= 1 kHz
In the 75 MHz IF board, the channel frequency is mixed with the first LO to
form the first IF at 75 MHz, then filtered and amplified before going to the 5
MHz IF board at J53. The signal is mixed with the fixed 70 MHz second LO
to obtain the second IF at 5 MHz, then filtered, amplified, and mixed with the
third LO (BFO) to get to baseband audio.
The demodulated audio (DEMODA) exits the 5 MHz IF at J5-21 and goes to
the Audio board (J8-21). In the Audio board, audio is processed, passed
through the squelch gate, and sent out as unbalanced squelched audio via J8-7
to the front panel (J1-30) to drive the speaker, or to Accessory 2 (pin 22).
Unbalanced squelched audio is provided at J8-6, J18-19 to both accessory 2
and accessory 3 (pins 6 and 13) connectors.
TW7000MS3-9
3: Theory of Operation
The Squelch is a syllabic squelch circuit that interfaces with the Audio board.
The squelch circuit is activated via a signal from the Processor board and is
controlled by the squelch on/off switch on the front panel. The receiver’s
automatic gain control (AGC) is generated and the threshold set in the 5 MHz
IF board.
3-10TW7000MS
3: Theory of Operation
M
HzI
F
A
(
)
75
(001-00710)
RF Filter
(001-00320)
J53
J52
J52
J50
75 MHz IF
RX RF
RX RF
ANT RF
1st
LO
J59
J53J5-21J8-21
75 MHz IF
5 MHz IF
(001-00800)
DEMODA
DEMODASQA
Audio
(001-00600)
J8-7
BALRXA 1, 2
BALRXA 3, 4
J8 11, 24
J8 6, 19
LO
2nd
J54
J55
LO
3rd
Squelch
J8-23
RRXA
J8-17
RRXA
J8-4
J14-A22
J15-B26
J14-A26
Processor
001-01101
ANT RF
VSWR
(001-00201)
J49J50
Accessory 2 (Z, a)
ANT
Accessory 1 (Z, a)
Front Panel (J1-20)
ntenna
Figure 3-5. Transceiver Receive Path Diagram
TW7000MS3-11
3: Theory of Operation
3.5Transmit Signal Flow
For a diagram of the transceiver transmit path, refer to the "Transceiver
Transmit Path" figure on page 3-13. Primary unbalanced audio comes from
the microphone connectors on the front panel (J1-25) and is routed to the
Audio board at J8-20. Balanced 600 ohm audio is obtained from accessory 1
or 2 (pins 15, 17), and enters the Audio board at J8-5,18. Modulated audio
(MODA) is sent to the 5 MHz IF board where it is mixed with the third LO
(BFO) to form the IF at 5 MHz. It is filtered and amplified, then mixed with
the second LO to form the IF at 75 MHz before routed to the 75-MHz IF
board. The signal is amplified and filtered, and mixed with the first LO to
form the low-level TX channel frequency RF. It is amplified again in the TX
exciter circuitry before sent to the RF power amplifier.
In the power amplifier, the signal is amplified to its final output power level
and routed to the RF Filter board. The RF Filter board provides the necessary
harmonic filtering before the signal reaches the antenna port. Just prior to this,
the signal passes through the VSWR circuit where it is sampled by a forward
and reflected power detector. These RF samples are fed back to the Reference/
Control board where they are processed to make up the transmitter automatic
level control (ALC) circuit and VSWR measurement. The raw ALC voltage is
sent back to the 75 MHz IF board where it controls the gain of the low-level
exciter amplifier.
3.6Receive and Transmit Path Subassemblies
Standard subassemblies in the receive/transmit path include the following:
•VSWR circuit
•RF Filter board
•RF Power Amplifier board
•75 MHz IF board
•5 MHz IF board
•Audio board
•Squelch board
3-12TW7000MS
3: Theory of Operation
A
J53
(LOW)
(LOW)
(HI)
(HI)
LO
1st
J59
J6-12
RAWALC
J3-12
75 MHz IF
75 MHz IF
(001-00710)
RF Amplifier
(12V 001-00310)
TX RF
TX RF
TX RF
J12J10J60
TX RF
5 MHz IF
Audio Board
(001-00800)
(001-00600)
J53J5-8
J54
LO
75 MHz IF
MODA
J8-8
PRIMICA
J8-20
2nd
J55
LO
3rd
BALTXA 1,2
BALTXA 3,4
J8 12,25
J8 5,18
Control
RF Filter
(001-00320)
ANT RF
J50J51
J50
ANT RF
VSWR
(001-00201)
ANT RF
J49
Reference/
J3-14
J3-15
FWDPWR
REVPWR
J19-3J19-2
001-00206
1,2 (15,17)
Accessories
Front Panel (J1-25)
ntenna
Figure 3-6. Transceiver Transmit Path
TW7000MS3-13
3: Theory of Operation
3.7Transceiver Control Path
The transceiver is controlled by two microprocessors: the main controller on the
Processor board, and a secondary controller in the front panel assembly. The
secondary controller processes all of the commands from the front panel such as
clarifier, volume, switch closures, and keypad entry. It relays them to the main
processor to initiate the appropriate action in the radio. The main processor
controls all radio operation and processes any commands received from the rear
panel accessory connectors. For more information regarding the main
processor, refer to the "Processor Board" section on page 4-132.
3.8Mainframe
The mainframe schematic that follows displays all of the interconnect wiring
between the front panel, rear panel, and motherboard. This schematic traces
signals between assemblies. Most signal lines have arrows that help determine
the direction of the signal flow.
3-14TW7000MS
01-15-93
03-11-93
03-22-93
04-22-93
RELEASE
J16-2 WAS GND
ADD SQ & DSP
REV OPTION MODULE
7000-017
7000-093
7000-037
7000-044
ABCDEFGHJ
REV ECNDESCRIPTIONDATE APPR
ACCESSORY 2ACCESSORY 1
K
11
Rev:
Sheet of
3030 Enterprise Ct.
Vista, CA 92083
08-90-93
10-15-93
01-14-94
08-10-95
08-22-96
12VDC
ANT RF
J50
ENABLES
CLOSURE
FILTER BAND G
ACCESSORY 3
GND
AMPALC
FILTG
FLTA
FLTB
FLTC
FLTD
FLTE
FLTF
FLTG
+5V
GND
EXTCLK
EXTRXD
EXTTXD
ATURX
ATUTX
EXTEN1
EXTEN2
EXTIN1
+12VACC
ADDED TW7000C CONN.
ADD AMP28V
ISOLATE AUDIO DEL 28V
SEE ECN
DEL -9V
7000-070
7000-091
7000-124
7000-209
7000-254
K 03-0099 SEE ECO07-29-04BB
J15-B1, B32
J15-A1, A32
J14-B1, B32
J14-A1, A32
J15-A28, B28
+12VACC
+12VACC
SQA
EXTSPKR
RETX
TC/SCALM
ASTROBE
ACLOCK
ADATA
ACHKTUNE
SPARE
EXTCWKEY
+12VACC
COM2TXD
COM2RXD
AUXPTT
BALTXA4
BALTXA3
BALRXA4
BALRXA3
ATUKEY
ATUINIT
PWRON
GND
GND
DI/OSEL
ACK
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
STROBE
EXTCWKEY
+12VACC
BUSY
SELECT
AUXPTT
BALTXA2
BALTXA1
BALRXA2
BALRXA1
COM1RTS
COM1TXD
COM1CTS
COM1RXD
GND
N/C
26
24
25
22
24
20
23
18
22
16
21
14
20
12
19
10
18
8
17
6
16
4
15
2
14
25
13
23
12
21
11
19
10
17
9
15
8
13
7
11
6
9
5
7
4
5
3
3
2
1
1
J17
N/C
26
24
25
22
24
20
23
18
22
16
21
14
20
12
19
10
18
8
17
6
16
4
15
2
14
25
13
23
12
21
11
19
10
17
9
15
8
13
7
11
6
9
5
7
4
5
3
3
2
1
1
J16
J15-A30, B30
J15-A29, B29
J15-A31, B31
J14-A31, B31
J15-A18
J15-B19
J15-A3
J15-B4
J15-B5
J15-A5
J15-A20
J15-A17
J15-B18
J15-A4
J15-A21
J15-A9
J15-A8
J25-B25
J15-A25
J15-B25
J15-A24
J15-B23
J15-A23
J15-B22
J15-A22
J15-B8
J15-B10
J15-B9
J15-B11
J15-B6
J15-A6
J15-B7
J15-A7
GND
FWDPWR
RVSPWR
321
J19
EN8
J14-B9
FILTG
J15-A16
AMPPTT
J15-B15
EXTCLK
J15-B16
EXTRXD
J15-A15
EXTTXD
J15-A14
ATURX
J15-B14
ATUTX
J15-A13
EXTEN1
J15-B3
EXTEN2
J15-A2
EXTINT
J15-B2
EXTBITE
J14-A12
RVSPWR
J14-A11
VSWRALM
J14-B20
PWRLVL
J14-A20
EN7
J14-A2
EN10
J14-B2
EN11
J14-B6
EN5
J14-B5
EN4
J14-A4
EN3
J14-B4
EN2
J14-A3
EN1
PROCESSOR MODULE
J14-B3
ALCLVL
J14-B18
AGC
GND
SPARE 1
RETX
ADATA
BUSY
SELECT
AUXPTT
FPRXD
J14-A19
J14-B19
J14-B10
EN6
J14-A5
TSENSE
J15-A11
ALETXD
J14-B10
ALERXD
J14-A10
EN13
J14-A8
TC/SCALM
ASTROBE
ACLOCK
OPTTXD
J14-B16
ACHKTUNE
OPTRXD
J14-A16
SPIRXD
J14-B15
EXTCWKEY
SPITXD
J14-B14
SPICLK
J14-B13
COM2TXD
COM2RXD
ENCRPTTO
J14-B17
ENCRPTTI
J14-A17
BITE
J14-B12
PTT
J14-B11
ATUKEY
ATUINIT
EN9
J14-A6
DSPPRXA
J15-B26
DSPRRXA
J15-A26
DSPPTXA
J15-B27
DSPRTXA
J15-A27
SQUELCH
J14-A22
CWKEY
J14-B23
TCRXA1
J14-A23
TCTXAO
J14-B24
STROBE
EN15
J14-B7
EN14
J14-A7
RMTTXD
J14-B25
RMTRXD
J14-A24
SER2RXD
J14-A25
SER2TXD
J14-B26
SER1RXD
J14-A26
COM1RTS
SER1TXD
J14-B27
COM1TXD
EN12
J14-B8
COM1CTS
SYNC
J14-A27
COM1RXD
RMTWR
J14-B28
RMTCLK
J14-A28
RMTDATA
J14-B29
RMTA2
J14-A29
FPTXD
RMTA1
J14-B30
RMTA0
J14-A30
123456789
J25
13579111315171921232524681012141618202224
GND
GND
FILTG
EN8
J21-13
FILTG
J21-25
AMPPTT
J21-23
EXTCLK
J21-12
EXTRXD
J21-11
EXTTXD
J21-10
ATURX
J21-22
J21-9
EXTEN1
J21-21
EXTEN2
J21-8
EXTIN1
J21-20
RVSPWR
J3-14
FWRPWR
J3-15
VSWRALM
J3-11
PWRLVL
J3-23
EN7
J3-13
REF/CTRL
MODULE
EN10
J3-25
PTT
+12V
GND
REF
J3-5
SPICLK
J3-4
J3-2
J3-1
J61
J61
J4-4
EN5
J4-11
REF
EN4
J4-24
SPICLK
EN3
J4-12
EN2
J4-25
EN1
J4-13
PTT
J4-5
ALETXD
J13-8
ALERXD
J13-7
EN13
J13-13
+12V
+5V
J13-2, 15
J13-6, 18
J7-2, 15
EN9
+12V
J7-13
DSPPRXA
J8-17
DSPRRXA
J8-4
DSPPTXA
J8-16
DSPRTXA
J8-3
SQUELCH
J8-23
CWKEY
J8-10
TCTXAI
J8-22
TCTXAO
J8-9
101112131415161718192021222324
FLTA
FLTB
FLTC
FLTD
FLTE
AMPALC
AMPPTT
AMPALC
J21-24
FLTTST
J3-10
RXOVLD
TRSW
FB7
AMPALC
FB6
FB5
FB4
FB3
FB2
FB1FB1
SPITXD
SPIRXD
RAWALC
BITE
J3-12
J3-17
J3-3
J3-16
J4-16
J4-3
SPITXD
SPIRXD
3RD L/O
+12V
GND
J4-1, 14
J4-2, 15
ALE MODULE
GND
BITE
PTT
SPICLK
J13-5
J13-4
J13-17
J13-1, 14
J7-17
J7-5
J8-1, 14
J7-1, 14
GND
PTT
BITE
BALTXA4
BALTXA3
BALRXA4
BALRXA3
BALTXA2
BALTXA1
BALRXA2
J8-5
J8-6
J8-25
J8-12
J8-24
J8-11
J8-18
+5V
FLTF
FLTG
J22-14
J22-14
J22-14
J22-14
J22-14
J22-14
J22-14
J22-14
J22-14
J22-14
SYNTH
2ND L/O
J54
J55
SPITXD
SPIRXD
J13-3
J13-16
J7-4
J7-16
J7-3
SPICLK
SPITXD
SPIRXD
BALRXA1
J18-19
GND
EXTCLK
EXTRXD
EXTTXD
FLTTST
J22-6
RXOVLD
J22-8
TRSW
J22-10
FB7
J22-5
FB6
J22-12
FB5
J22-11
FB4
J22-9
FB3
J22-7
FB2
J22-13
J22-14
J22-3, 4
1ST L/O
MODULE
BITE
ALERXA1
ALERXA2
ALETXA1
ALETXA2
J13-11
J13-12
J13-23
J13-24
J7-11
J7-12
J7-23
J7-24
ALERXA1
ALERXA2
ALETXA1
ALETXA2
AUDIO MODULE
PRMICA
SQA
J8-7
J8-20
J12-25
J12-13
J12-12
J12-11
J12-10
J12-9
J11-13
J12-8
J12-7
J12-6
J12-5
J12-4
J12-3
J12-2
+12VACC
25
26
ATURX
J50
ANT RF
+12V
OPTTXD
J13-10
EN12
N/C
ATUTX
EXTEN1
EXTEN2
EXTIN1
+12VACC
+12VACC
FILTER
MODULE
J51
TXRFHI
J52
RX RF
GND
J22-1, 2
J59J59
J4-17
OPTRXD
J13-22
DEMODA
MODA
ENCRTXA2
ENCRTXA1
ENCRRXA2
ENCRRXA1
OPTTXA2
OPTTXA1
OPTRXA2
OPTRXA1
ECRXA
ECTXA
J7-10
J7-22
J11-10
J11-22
RMTTXD
RMTRXD
ECTXA
ECRXA
SER2RXD
SER2TXD
SER1RXD
SER1TXD
STNC
RMTWR
RMTCLK
RMTDATA
RMTA2
RMTA1
RMTA0
BITE
PTT
SPICLK
SPIRXD
MODULE
SPITXD
ECU/RCU INTFC
INPUT
20A
123
VS
Figure 3-7
Mainframe Wiring Schematic
J26-1
J26-3
J26-2
VS
GND
12VDCPWR
MODULE
POWER SUPPLY/
EXT AMP INTFC
SPARE 1
+5V
+12V
+12UNREG
+12VACC
J20-11, 23
J20-4,5,16,17
J20-6,7,18,19
J20-9,10,21,22
J20-12,13,24,25
3
2
1
J23
J52
J6-12
J6-19
EN11
J6-13
J6-17
T12
RX RF
RAWALC
1ST L/O
BITE
75 MHz IF
MODULE
75 MHz IF
AGC
ALCLVL
PTT
J6-6
J6-5
EN6
PTT
BITE
DEMODA
J5-21
J8-21
J8-8
J7-21
J7-20
J7-19
J7-18
J7-9
J7-8
J7-7
J7-6
J11-17
J11-5
J11-4
J11-16
J11-3
J53
J6-18
J55
J54
J53
J5-18
AGC
2ND L/O
3RD L/O
75 MHz IF
MODA
J5-8
PWRON
J21-7
SPIRXD
J21-3
SPITXD
J21-16
SPICLK
J21-4
+12VFAN
J24-2
FAN
FAN
J24-1
GND
+12VPA
GND
E2
E1
J21-1, 14
2
1
J24
J20-1,2,3,14,15
GND
J12
+12VPA
TXRFHI
P.A.
MODULE
T12
TXRFLOW
J10
J25
J60
J6-4
J6-16
J6-3
SPICLK
SPITXD
SPIRXD
TXRFLOW
GND
+12V
NB/FM IF
J6-1, 14
J6-2, 15
J5-2, 15
J5-2, 14
GND
+12V
NB/FM IF
5 MHz IF
MODULE
SPICLK
SPITXD
SPIRXD
J5-4
J5-3
J5-16
BITE
J10-17
J10-21
J10-20
J10-19
J10-18
OPTTXA2
J10-9
OPTTXA1
J10-8
OPTRXA2
J10-7
OPTRXA1
J10-6
EN15
+12V
J10-13
J10-2, 15
BITE
J10-17
J10-21
J10-20
J10-19
J10-18
OPTTXA2
J10-9
OPTTXA1
J10-8
OPTRXA2
J10-7
OPTRXA1
J10-6
EN14
+12V
J9-13
J9-2, 15
J2-17
BITE
J56J56
ENCRTXA2
ENCRTXA1
ENCRRXA2
ENCRRXA1
ENCRTXA2
ENCRTXA1
ENCRRXA2
ENCRRXA1
J2-2, 15
+12V
NB/FM
MODULE
FM RF
NB IF
FMDEMA
FMMODA
FMEN
J2-12
J2-11
J2-24
J2-25
J57
J57
J58J58
J5-12
J5-11
J5-24
J5-25
NB IF
FMEN
FM RF
FMDEMA
FMMODA
ENCRPTTI
J10-22
ENCRPTTO
J10-10
PTT
J10-5
SPICLK
J10-4
SPIRXD
J10-16
SPITXD
J10-3
MODULE
OPTION 2
OPTRXD
J10-23
OPTTXD
J10-11
+5V
SPARE 1
GND
J10-1, 14
J10-25
J10-12, 24
ENCRPTTI
J9-22
ENCRPTTO
J9-10
PTT
J9-5
SPICLK
J9-4
SPIRXD
J9-16
SPITXD
J9-3
OPTRXD
J9-23
MODULE
OPTION 1
OPTTXD
J9-11
+5V
SPARE 1
GND
J9-1, 14
J9-25
J9-12, 24
(760)597-3777
Time:
994126
29-Mar-2007 15:05:25994126K.SCH
3-15
Diagram (994126 Rev. K)
J2-1, 14
GND
NBEN
NB/FMTST
BITEEN
PTT
J2-9
J2-5
J2-10
J5-10
J5-7
NBEN
BITEEN
NB/FMTST
Date:File:
08-29-97
Date:
Date:
Schematic
Appr:
Drawn:
TW7000 MAINFRAME WIRING
D
Title:
Size:Dr awing Number:
N/C
10
8
9
PWRON
6
8
REMTXA
4
7
REMRXA
2
6
ISDN2
9
5
ISDN1
7
4
REMSP
REMOTE
+12V ACC
+12V UNREG
GND
REAR PANEL
5
3
3
2
1
1
J18
J1-31
J1-27
CONNECTOR
CONNECTOR
FRONT PANEL
J1-32
FPRXD
EXTSPKR
FPTXD
FRONT
PANEL
J1-25
PRMICA
AUXPTT
J12-20
REMTXA
J12-15
REMRXA
J12-16
ISDN2
J12-17
ISDN1
J12-19
REMSP
J12-18
+12V
GND
J12-1, 14
J11-1, 14
J11-2, 15
J1-26
J1-22
J1-15
J1-29
J1-28
J1-34
J1-33
J1-23
J1-21
J1-24
J1-20
J1-19
J1-17
J1-18
J1-16
J1-14
J1-13
J1-12
J1-11
J1-10
J1-9
J1-8
J1-7
J1-6
J1-30
J1-1,2
J1-3,4
GND
SQA
+12UNREG
J1-5
FB0
FB1
FB2
FB3
FB4
FB5
FB6
FB7
FPCWA
FPCWKEY
ENA
FPSP3
FPSP2
FPPTT
FPSPIRXD
FPSP1
FPBITE
ISDNMSEL
FPTCALM
FPSPICLK
FPSPITXD
MODEM EN
J33
123
4
GND
PWRON
PWRON
FPWSP2
FPWSP1
+12UNREG
TW7000MS
CHAPTER 4
TECHNICAL DESCRIPTION
This chapter contains detailed information on each of the TW7000 boards. It
should be read prior to servicing or adjusting the TW7000.
Remove a board by pulling it out of its card slot. To service it in the radio,
mount it on the appropriate extender card, and replace it in the slot for
servicing. The following kits are available to help service and make
adjustments to these boards.
•7000EXT extender kit
•TW7000TK tool kit
4.1Power Supply Board
The Power Supply board consists of the power supply and its heat sink. The
board is mounted to its heat sink and then mounted on the vertical chassis
bracket located immediately behind the main heat sink, facing the inside of
the rear panel. The Power Supply board is connected to the rear panel via the
DC power cable which plugs into the 3-pin connector J26.
In addition to containing the regulators to generate the various DC voltages
used throughout the radio, the power supply contains reverse polarity and
over/under-voltage protective circuits. It has decoder and line driver circuitry
that takes the serial harmonic filter band-switching data from the Processor
board and translates it into parallel data for use with external high-power RF
amplifiers. This information is sent via connector J25 directly to the
Accessory 3 connector on the rear panel.
The TW7000 has an on-demand cooling fan controlled by a thermal sensor
located on the RF Power Amplifier board heat sink. This sensor sends a signal
to the processor when the heat sink temperature exceeds a predetermined
level. The Processor board sends a signal on the serial data line to the BITE
decoder circuit which turns on the fan.
The following table provides the interconnections between the Power Supply
board and the rest of the TW7000.
Note: There are several other lines that pass through this board, going
between J21 (processor) and J25 (Accessory 3 on the rear panel). Table 5-1
lists only those lines that actually interface with the circuitry on the Power
Supply board.
TW7000MS4-1
4: Technical DescriptionPower Supply Board
4.1.1
Inter-
connections
The following table provides the interconnections between the Power Supply
board and the rest of the TW7000.
Table 4-1. Power Supply Interconnections
Connector J26Description
1Ground
212 Vdc PWR
3VS
Connector J25Description
1, 2, 3, 4Ground
11FLTA
13FLTB
15FLTC
17FLTD
19FLTE
21FLTF
23FLTG
Connector J20Description
1, 2, 3, 14, 15Ground
4, 5, 16, 17+12V
6, 7, 18, 19+12V ACC
9, 10, 21, 22+12V UNREG
12, 13, 24, 25+5V
Connector J21Description
4SPICLK
7PWRON
13EN8
4-2TW7000MS
Power Supply Board4: Technical Description
4.1.2
Test ProcedureThis test procedure requires the following equipment:
•Multimeter
•Power supply 0 to 20 Vdc minimum
•3 Jumper cables
Ohm Meter Test1.Check the following points for shorts to ground: J26-2, J20-9, J20-4, J20-
6, J20-12, and J20-11(if shorted, repair before applying power).
2.Check the following points for resistance; all readings should be 100
ohms ±5 ohms:
J25-5 to J21-25J25-12 to J21-22
J25-6 to J21-12J25-14 to J21-9
J25-7 to J21-24J25-16 to J21-21
J25-8 to J21-11J25-18 to J21-8
J25-9 to J21-23J25-20 to J21-20
Voltage
Measurements
J25-10 to J21-10
1.Apply 13.8 Vdc to the radio. Turn the radio on and check the following
points for correct voltages:
J26-2, 13.8 Vdc ±.2 VdcJ20-6, 12.0 Vdc ±.6 Vdc
J26-1, 13.8 Vdc ±.2 VdcJ20-7, 12.0 Vdc ±.6 Vdc
J20-9, 13.8 Vdc ±.2 VdcJ20-18, 12.0 Vdc ±.6 Vdc
J20-10, 13.8 Vdc ±.2 VdcJ20-19, 12.0 Vdc ±.6 Vdc
J22-21, 13.8 Vdc ±.2 VdcJ20-22, 13.8 Vdc ±.2 Vdc
J20-4, 12.0 Vdc ±.6 VdcJ20-12, 5.0 Vdc ±.25 Vdc
J20-5, 12.0 Vdc ±.6 VdcJ20-13, 5.0 Vdc ±.25 Vdc
J20-16, 12.0 Vdc ±.6 VdcJ20-24, 5.0 Vdc ±.25 Vdc
J20-17, 12.0 Vdc ±.6 VdcJ20-25, 5.0 Vdc ±.25 Vdc
J24-2, 13.8 Vdc ±.5 Vdc
2.Check the voltage protect circuit. Connect the volt meter to
J20-4. 12.0 Vdc ±.6 Vdc should be present. Vary the power supply from
10.5 Vdc to 16 Vdc. The voltage at test point should drop to zero when
the power supply is at or below 10.0 Vdc and at or above 15.8 Vdc.
TW7000MS4-3
4: Technical DescriptionPower Supply Board
g
12V PA
E2J26
+12V Unre
J20-9, 10, 21, 22
+12V
J20-4, 5, 16, 17
+12 Vdc
+12V ACC
J20-6, 7, 18, 19
+12 Vdc
Regulator
Regulator
+5V
J20-12, 13, 24, 25
+5 Vdc
Regulator
Relay
Main Power
Fan
12 VDC PWR
J24-1
Interlock
Power Relay
Filter
Polarity
Reverse
Voltage
Detector
J21-7
PWR ON
J25-13
J25-11
FLT A
FLT B
External Amp
J25-15
FLT C
Decoder/
J25-17
FLT D
Fan
Driver
Decoder/
Driver
J25-19
FLT E
J25-23
J25-21
FLT F
FLT G
Amp
J21-13
EN 8
Figure 4-1. Power Supply Block Diagram
4-4TW7000MS
4: Technical DescriptionPower Supply Board
Figure 4-2. Power Supply Board Component Locations (738223 Rev. G)
4-6TW7000MS
Figure 4-3
Schematic Diagram
Power Supply Board
4-7
(994158 Rev. M)
TW7000MS
Power Supply Board4: Technical Description
Table 4-2. Power Supply Board Parts List (001-00410 Rev. AA)
DesignatorPart NumberDescription
C1 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C10 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C11 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C12 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C13 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C14 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C15 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C16 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C17 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C18 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C19 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C20 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C21 234470 CAP,47MF 35V ELECT VRT
C22 237101 CAP,100MF 16V ELECT VRT
C23 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C24 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C25 232100 CAP, 10UF AL 35V 20% 5X7 0.1LS
C26 232100 CAP, 10UF AL 35V 20% 5X7 0.1LS
C27 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C28 241226 CAP,T,22UF,25V,20%,RA,.1SP
C29 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C3 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C30 232100 CAP, 10UF AL 35V 20% 5X7 0.1LS
C31 232100 CAP, 10UF AL 35V 20% 5X7 0.1LS
C32 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C33 241226 CAP,T,22UF,25V,20%,RA,.1SP
C34 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C35 241476 CAP, 47UF TA 20V 20% 0.1LS
C36 232100 CAP, 10UF AL 35V 20% 5X7 0.1LS
C37 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C38 241226 CAP,T,22UF,25V,20%,RA,.1SP
C4 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C40 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
TW7000MS4-9
4: Technical DescriptionPower Supply Board
Table 4-2. Power Supply Board Parts List (001-00410 Rev. AA)
DesignatorPart NumberDescription
C41 275104 CAP, 0.1UF X7R 50V 10% 0.1LS
C43 234470 CAP,47MF 35V ELECT VRT
C5 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C6 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C9 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
D1 320420 DIODE,IN5822 3 AMP SCHOTTKY
D2 320002 DIODE, 1N4148/1N4150 DO-35
D4 320002 DIODE, 1N4148/1N4150 DO-35
D5 320002 DIODE, 1N4148/1N4150 DO-35
E1 860008 LUG TURRET KEYSTONE 1553-2
E2 860008 LUG TURRET KEYSTONE 1553-2
J20 613163 CONN,DB-25 RT ANGLE PC PLUG
J21 613163 CONN,DB-25 RT ANGLE PC PLUG
J24 610105 HEADER, 1X2 W/LB-LOCK 0.1 TH
J25 614021 HEADER,DIN,26PIN,.100,VERTICLE
J26 610209 HEADER,MLX,3PIN,.156,POLAR
K1 540079 RELAY,SPDT 12VDC 10 AMP
L1 450132 IND ASSY,3T#28 MGT 1-490201
L2 450132 IND ASSY,3T#28 MGT 1-490201
L3 450132 IND ASSY,3T#28 MGT 1-490201
L4 450132 IND ASSY,3T#28 MGT 1-490201
L5 450132 IND ASSY,3T#28 MGT 1-490201
L6 450132 IND ASSY,3T#28 MGT 1-490201
L7 450132 IND ASSY,3T#28 MGT 1-490201
L8 430048 CHOKE,68UH HEAVY DUTY HASH
Q1 310052 XSTR, PN2907A PNP TO92
Q2 310057 XISTOR,NPN,PN2222A,TO92
Q6 310138 XISTOR,FET,VN2222LL,TO92
R1 113101 RES,100 OHM 1/8W 5% CF
R10 113101 RES,100 OHM 1/8W 5% CF
R12 1118701 RES, 18.7K, 1/8W, 1%
R13 1111471 RES, 1.47K, 1/8W, 1%, MF
R14 1111651 RES, 1.65K, 1/8W, 1%, MF
4-10TW7000MS
Power Supply Board4: Technical Description
Table 4-2. Power Supply Board Parts List (001-00410 Rev. AA)
DesignatorPart NumberDescription
R15 113103 RES,10K 1/8W 5% CARBON FILM
R16 113103 RES,10K 1/8W 5% CARBON FILM
R18 113102 RES, 1K, 1/8W, 5%, CF
R19 1111210 RES,121 1/8W 1% METAL FILM
R2 113101 RES,100 OHM 1/8W 5% CF
R20 1111021 RES,1.02K 1/8W 1%
R21 1111210 RES,121 1/8W 1% METAL FILM
R22 1111021 RES,1.02K 1/8W 1%
R23 1111210 RES,121 1/8W 1% METAL FILM
R24 1113650 RES, 365ohm, 1/8W, 1%, MF
R3 1110000 RES,0 OHM,1/8W,1%
R31 113103 RES,10K 1/8W 5% CARBON FILM
R33 113100 RES,10 OHM 1/8W 5% FILM
R4 113101 RES,100 OHM 1/8W 5% CF
R5 113101 RES,100 OHM 1/8W 5% CF
R6 113101 RES,100 OHM 1/8W 5% CF
R7 1110000 RES,0 OHM,1/8W,1%
R8 1110000 RES,0 OHM,1/8W,1%
R9 113101 RES,100 OHM 1/8W 5% CF
U1 330384 IC,5821 8-BIT SER DRIVER DIP16
U2 330384 IC,5821 8-BIT SER DRIVER DIP16
U3 330398 IC,MC34161P VOLTAGE MONITOR
TW7000MS4-11
4: Technical DescriptionReference/Control Board
4.2Reference/Control Board
The Reference/Control board plugs into the motherboard at J3. It is located on
the right side of the radio, second slot from the front.
In addition to the 16.777216-MHz reference oscillator, this board contains the
transceiver ALC processing circuitry, the RF power level setting
potentiometers, and the serial-to-parallel decoders that drive the harmonic
filter band-switching circuits on the RF Filter board.
4.2.1
Inter-
connections
For the interconnect lines between the Reference/Control board and the rest of
the radio, refer to the table below. If the High Stability option is installed, the
optional oscillator mounts to this board and the board is given a new part
number.
Table 4-3. Reference/Control Board Interconnects
Connector J3DescriptionComment
1Ground
2+12V input
3No connectionNo connection
4SPICLKClock
5/PTTPTT
6FB2Filter band 2 control line
7FB4Filter band 4 control line
8FB6Filter band 6 control line
9/TRSWT/R relay control line
10AMPALCInput from external amplifier ALC
11No connectionNo connection
12RAWALCTransceiver ALC line
13EN7External amplifier filter band decoder
enable line
14RVSPWRReflected power indicator
15FWDPWRForward power indicator
16SPITXDSerial TX data line
17/BITEBITE line
18FB1Filter band 1 control line
19FB3Filter band 3 control line
20FB5Filter band 5 control line
21FB7Filter band 7 control line
22No connectionNo connection
4-12TW7000MS
Reference/Control Board4: Technical Description
Table 4-3. Reference/Control Board Interconnects
Connector J3DescriptionComment
23PWRLVLRF power level status line
24FLTTSTRF Filter board status line
25EN10RF power level control enable
4.2.2
Test ProceduresThese test procedures require the following equipment:
•Frequency counter
•100W Dummy load
•Wattmeter
•250W slug
•Two-tone test box
•Extender card set
Input/Output
Signals
Adjustments and
Measurements
1.Reference the signal output at J61; frequency = 16.777216 MHz Level =
2 VPP.
2.Forward power input (FWDPWR) at J3-15.
3.Reverse power input (RVSPWR) at J3-14.
4.External amplifier ALC input (AMPALC) at J3-10.
5.ALC output (RAWALC) at J3-12.
6.Power level output (PWRLVL) at J3-23.
1.Measure the regulator voltage, U2 pin 16, +5 ±.25V, U5 output 8.0V ±.4.
2.Verify that the oscillator is stabilized.
3.Set the radio transmit frequency to 30.0 MHz and the radio mode to USB
AME.
4.Key the PTT, measure the RF output of the radio and adjust the oscillator
for 30.000000 MHz.
5.Verify the transmit frequency at 15.0 MHz and 2.0 MHz. The frequency
error should not exceed the specification for the installed oscillator
option.
6.Repeat the following adjustments to R1 and R22 until no further
adjustment is required:
•Adjust R1 (high power set) for a transmit output power of 100W
average, single tone at 14.75 MHz.
TW7000MS4-13
4: Technical DescriptionReference/Control Board
•Adjust R22 (low power set) for 10W average, single tone at 14.75
MHz.
7.Remove the load from the wattmeter. Key the radio in high power and
adjust R29 (reverse power set) for 12W of reflected power.
Miscellaneous
Test
1.Verify the radio’s low pass filter select by setting it to the following
frequencies. The pin for the filter should be logic low with all other Filter
board pins logic high.
FrequencyFilterPin
1.6 MHZFB118
2.74 MHZFB118
2.75 MHZFB26
3.99 MHZFB26
4.0 MHZFB319
6.24 MHZFB319
6.25 MHZFB47
8.99 MHZFB47
9.0 MHZFB520
13.49 MHZFB520
13.5 MHZFB68
20.99 MHZFB68
21.0 MHZFB721
30.0 MHZFB721
2.Key the radio at 30 MHz and ground J3-10. The power out should reduce.
Digital TX Power
Adjustment
1.Key the radio in high power at 14.75 MHz.
2.Check for low power at approximately 10W, medium power at
approximately 25W, and high-power at approximately 100W with
Alpha 5 set to the default settings for each power level (refer to the
TW7000-MSOP operator manual for information on the Alpha menu and
function 5).
4-14TW7000MS
Reference/Control Board4: Technical Description
C
REF
J61
BITE
Circuit
OCXO
TCXO
(Option)
BITE
J3-17
PWRLVL
J3-23
RAWAL
J3-12
Amp
Amp
Pot
Digital
Control
J3-25
EN 10
J3-13
EN 7
J3-4
J3-16
SPITXD
Driver
Decoder/
SPICLK
J3-18
J3-6
J3-19
J3-7
J3-20
J3-8
J3-21
J3-24
FB6
FB1
FB2
FB3
FB4
FB7
FB5
FLTTST
Figure 4-4. Reference/Control Board Block Diagram
Amp
Amp
Amp
J3-14
J3-15
FWDPWR
J3-10
AMPALC
REVPWR
TW7000MS4-15
4: Technical DescriptionReference/Control Board
Figure 4-5. Reference/Control Board Component Locations (738341 Rev. A)
4-16TW7000MS
REVECODESCRIPTIONDATE APPR
+12V
R17
A
11
Rev:
Sheet of
3030 Enterprise Ct.
Vista, CA 92083
(760)597-3777
Figure 4-6
(994487 Rev. A)
Schematic Diagram
Reference/Control Board
R27
270K
C39
.01uF
A02-0118RELEASE3-07-02
2
C29
COAXIAL CONNECTOR
J61
C10
.01uF
1
R71
150
GND
OUT
Y2
VCC
16.777216 MHz
180P
C28
L4
1UH
C30
0.1U
5
GND
4
OCXO
GND
3
700006
R58
150
180P
Q7
J310
C32
.01uF
S
R57
22K
R28
+5VC12
R26
47K
.01uF
R25
47K
2
OUT
Y1
VCC
TCXO
GND
1
361117
+5V
3
001-00206 ASSEMBLY ONLY001-01022 ASSEMBLY ONLY
16.777216 MHz
L3
10uH
+5V
D13
4148
R30
1K
R38
7
U3B
LM2902
5
6
10K
R29
100K
8
R35
470K
U3C
9
47K
R32
C14
.01uF
R31
47K
R22
25K
R70
1K
+8V
POWER SET (L)
R15
47K
+5V
C2
0.1U
C7
2.2U
9
7
U2
Vcc
CLK
121311
DQ
354
16
NC
152
DS1267
+5V
1
6
GND
VB
/RST
COUT
SOUT
10
14
470K
10K
6.8K
R37
0.1U
R62
C16
.01uF
LM2902
C22
10
47K
R34
R48
100
+8V
R47
47K
+8V
R1
25K
POWERSET (H)
+8V
R46
R64
2.2K
100
R45
C3
0.1U
C1
2.2U
+5V
9
U1
8
NC
SER OUT
1
+5V
R44
75K
100
+5V
100
R65
R24
C11
.47UF
R69
270K
+12V
D9
6.8V
R23
2.2K
1
U3A
LM2902
10K
R67
47K
3
2
C9
0.1U
R19
75K
+8V
C37
10uF
C8
0.1U
1
78L08
+8V
GND
U5
Vin
C5
0.1U
8
C33
47uF
+5V
C36
47uF
C35
0.1U
1
78L05
+5V
U4
GND
Vin
8
C34
0.1U
100
R14
100
100
R10
R13
+5V
R40
470K
Q6
2907
D11
4148
R49
4.7K
C21
.01uF
27K
C20
.01uF
R11
47K
R2
10K
7
10
15
2
8
/G
RCK
SRCK
SER IN
VCC
O512O411O36O25O14O613O7
O0
3
14
D7
D6
D5
D4
D3
D2
D1
/CLR
GND
R42
R41
47K
12K
C18
0.1U
12
13
U3D
LM2902
14
R51
470
+5V
C13
0.1U
U6E
74HC02
7
VCC
GND
14
13
Schematic
74HC02
D10
4148
100
R43
TPIC6C595
16
U6D
11
R61
22K
R63
330
12
C19
47uF
Title:
GND
VCC
U3E
LM2902
C38
0.1U
+12V
C41
0.1U
Q5
2N7002
100
R16
Q4
C6
.01uF
R84
1.1K
Q14
R9
2N7002
464
+12V
Q3
4148
4148
4148
4148
4148
4148
4148
+5V
C4
0.1U
2N7002
R6
10KR810K
4
74HC02
U6B
5
6
10
1
74HC02
U6A
U6C
74HC02
8
9
2
+5V
3
R4
47K
R7
10K
4-17
Time:
994487
27-Jun-200711:03:53994487A.Sch
Date:File:
Date:
Date:
B BROOKS02-19-02
Appr:
Drawn:
REF/CNTRL MODULE
B
Size:Drawing Number:
114
2N7002
100
R12
L2
10uH
GND
RVSPWR
+12V
FWDPWR
SPIRXD
SPITXD
SPICLK
/BITE
/PTT
FB1
FB2
FB3
FB4
FB5
FB6
FB7
/TRSW
RXOVLD
AMPALC
PWRLVL
VSWRALM
FLTTST
RAWALC
EN10
11421531641751861972082192210231124122513
J3
NC
NC
EN7
DB-25
NC
TW7000MS
Reference/Control Board4: Technical Description
Table 4-4. Reference/Control Board Parts List (001-00206 Rev. E)
DesignatorPart NumberDescription
C1 022225000 CAP SM T 2.2U 16V 10% 3528
C11 021471003 CAP,0.47UF Y5V 16V 80/20% 0805
C12 021103000 CAP, 0.01UF X7R 50V 5% 0805
C13 021104000 CAP, 0.1UF X7R 25V 5% 0805
C14 021103000 CAP, 0.01UF X7R 50V 5% 0805
C16 021103000 CAP, 0.01UF X7R 50V 5% 0805
C18 021104000 CAP, 0.1UF X7R 25V 5% 0805
C19 022476000 CAP, 47UF TA 20V 20% 7343
C2 021104000 CAP, 0.1UF X7R 25V 5% 0805
C20 021103000 CAP, 0.01UF X7R 50V 5% 0805
C21 021103000 CAP, 0.01UF X7R 50V 5% 0805
C22 021104000 CAP, 0.1UF X7R 25V 5% 0805
C28 021181000 CAP 180PF NPO 100V 5% 0805
C29 021181000 CAP 180PF NPO 100V 5% 0805
C3 021104000 CAP, 0.1UF X7R 25V 5% 0805
C30 021104000 CAP, 0.1UF X7R 25V 5% 0805
C32 021103000 CAP, 0.01UF X7R 50V 5% 0805
C33 022476000 CAP, 47UF TA 20V 20% 7343
C34 021104000 CAP, 0.1UF X7R 25V 5% 0805
C35 021104000 CAP, 0.1UF X7R 25V 5% 0805
C36 022476000 CAP, 47UF TA 20V 20% 7343
C37 022106001 CAP, 10UF TA 16V 10% 6032
C38 021104000 CAP, 0.1UF X7R 25V 5% 0805
C39 021103000 CAP, 0.01UF X7R 50V 5% 0805
C4 021103000 CAP, 0.01UF X7R 50V 5% 0805
C41 021104000 CAP, 0.1UF X7R 25V 5% 0805
C5 021104000 CAP, 0.1UF X7R 25V 5% 0805
C6 021103000 CAP, 0.01UF X7R 50V 5% 0805
C7 022225000 CAP SM T 2.2U 16V 10% 3528
C8 021104000 CAP, 0.1UF X7R 25V 5% 0805
C9 021104000 CAP, 0.1UF X7R 25V 5% 0805
D1 037700005 DIODE, MMBD4148 SOT-23
D10 037700005 DIODE, MMBD4148 SOT-23
TW7000MS4-19
4: Technical DescriptionReference/Control Board
Table 4-4. Reference/Control Board Parts List (001-00206 Rev. E)
DesignatorPart NumberDescription
D11 037700005 DIODE, MMBD4148 SOT-23
D13 037700005 DIODE, MMBD4148 SOT-23
D2 037700005 DIODE, MMBD4148 SOT-23
D3 037700005 DIODE, MMBD4148 SOT-23
D4 037700005 DIODE, MMBD4148 SOT-23
D5 037700005 DIODE, MMBD4148 SOT-23
D6 037700005 DIODE, MMBD4148 SOT-23
D7 037700005 DIODE, MMBD4148 SOT-23
D9 037703002 DIODE, ZENER 6.8V SMD SOT-23
J3 613163 CONN,DB-25 RT ANGLE PC PLUG
J61 614024 CONN,RF PIN FEMALE JACK #45
L2 041103002 IND SM 10UH 15% 4825
L3 041103003 IND,SM,10uH,.7A,DTI608C-103
L4 041102000 INDUCTOR,CHIP,1UH,SMT,1210,10%
Q14 032005 XSTR, 2N7002 N-MOSFET SOT-23
Q3 032005 XSTR, 2N7002 N-MOSFET SOT-23
Q4 032005 XSTR, 2N7002 N-MOSFET SOT-23
Q5 032005 XSTR, 2N7002 N-MOSFET SOT-23
Q6 032006 XSTR,MMBT2907A PNP SOT-23EBC
Q7 032001 XSTR,J310,NFET,SOT-23
R1 170335 RES, 25K TRIM SIDE ADJ
R10 013101000 RES SM CF 100R 0.1W 5% 0805
R11 013473000 RES SM CF 47K 0.1W 5% 0805
R12 013101000 RES SM CF 100R 0.1W 5% 0805
R13 013101000 RES SM CF 100R 0.1W 5% 0805
R14 013101000 RES SM CF 100R 0.1W 5% 0805
R15 013473000 RES SM CF 47K 0.1W 5% 0805
R16 013101000 RES SM CF 100R 0.1W 5% 0805
R17 013101000 RES SM CF 100R 0.1W 5% 0805
R19 013753000 RES,SM CF 75K 0.1W 5% 0805
R2 013103000 RES SM CF 10K 0.1W 5% 0805
R22 170335 RES, 25K TRIM SIDE ADJ
R23 013222000 RES SM CF 2.2K 0.1W 5% 0805
4-20TW7000MS
Table 4-4. Reference/Control Board Parts List (001-00206 Rev. E)
DesignatorPart NumberDescription
R24 013101000 RES SM CF 100R 0.1W 5% 0805
R25 013473000 RES SM CF 47K 0.1W 5% 0805
R26 013473000 RES SM CF 47K 0.1W 5% 0805
R27 013274000 RES SM CF 270K 0.1W 5% 0805
R28 013103000 RES SM CF 10K 0.1W 5% 0805
R29 170334 RES,100K TRIM SIDE ADJ
R30 013102000 RES, 1K OHM 1/8W 5% TK 0805
R31 013473000 RES SM CF 47K 0.1W 5% 0805
R32 013473000 RES SM CF 47K 0.1W 5% 0805
R34 013473000 RES SM CF 47K 0.1W 5% 0805
R35 013474000 RES SM CF 470K 0.1W 5% 0805
R37 013103000 RES SM CF 10K 0.1W 5% 0805
R38 013474000 RES SM CF 470K 0.1W 5% 0805
4: Technical Description
R4 013473000 RES SM CF 47K 0.1W 5% 0805
R40 013474000 RES SM CF 470K 0.1W 5% 0805
R41 013123000 RES, 12K OHM 1/8W 5% TK 0805
R42 013473000 RES SM CF 47K 0.1W 5% 0805
R43 013101000 RES SM CF 100R 0.1W 5% 0805
R44 013753000 RES,SM CF 75K 0.1W 5% 0805
R45 013101000 RES SM CF 100R 0.1W 5% 0805
R46 013273000 RES SM CF 27K 0.1W 5% 0805
R47 013473000 RES SM CF 47K 0.1W 5% 0805
R48 013101000 RES SM CF 100R 0.1W 5% 0805
R49 013472000 RES SM CF 4.7K 0.1W 5% 0805
R51 013471000 RES SM CF 470R 0.1W 5% 0805
R57 013223000 RES SM CF 22K 0.1W 5% 0805
R58 013151000 RES SM CF 150R 0.1W 5% 0805
R6 013103000 RES SM CF 10K 0.1W 5% 0805
R61 013223000 RES SM CF 22K 0.1W 5% 0805
R62 013682000 RES SM CF 6.8K 0.1W 5% 0805
R63 013331000 RES SM CF 330 0.1W 5% 0805
R64 013222000 RES SM CF 2.2K 0.1W 5% 0805
R65 013103000 RES SM CF 10K 0.1W 5% 0805
TW7000MS4-21
4: Technical DescriptionReference/Control Board
Table 4-4. Reference/Control Board Parts List (001-00206 Rev. E)
DesignatorPart NumberDescription
R67 013473000 RES SM CF 47K 0.1W 5% 0805
R69 013274000 RES SM CF 270K 0.1W 5% 0805
R7 013103000 RES SM CF 10K 0.1W 5% 0805
R70 013102000 RES, 1K OHM 1/8W 5% TK 0805
R8 013103000 RES SM CF 10K 0.1W 5% 0805
R84 013110100 RES,SM TK 1.1KOHM 0.1W 1% 0805
R9 013464000 RES, 464 OHM 1/8W 1% TK 0805
U1 033087 IC,8BIT SHIFT,TPIC6C595,SO-16
U2 033305003 IC,DS1267S 10KX2 DIG POT SOW16
U3 033304000 IC,SM,LM2902D,QUAD-OP,SO-14
U4 033003 IC,VREG 78L05 5V 5% SOIC-8
U5 033002 IC,VREG 78L08 8V 5% SOIC-8
U6 033081 IC,MC74HC02AD, SO-14 751A-02
Y1 361117 TCXO 16.777216MHz, 0.5PPM
4-22TW7000MS
Synthesizer Board4: Technical Description
4.3Synthesizer Board
The Synthesizer board plugs into the motherboard at J4. The main purpose of
this board is to take the reference frequency input (16.777216 MHz) from the
Reference/Control board and use it to generate the three local oscillator
frequencies. It uses direct digital synthesis (DDS) techniques, in combination
with standard phase locked loop (PLL) circuitry, in the implementation of the
LO scheme.
The heart of the synthesizer is the DDS, which generates an output of
5.95 MHz to 7.00 MHz, depending on the selected input channel frequency.
This is mixed with the output of the 70 MHz voltage controlled oscillator, then
filtered and mixed again with the output of the first LO in the feedback path of
the PLL which generates the first LO. The output of the first LO is 75MHz to
105 MHz in 10 Hz increments. The second LO is the fixed 70 MHz output of
the voltage controlled oscillator. The third LO is generated by another PLL
tied to the overall reference frequency of the radio and programmed to one of
three outputs, depending on the setting of the front panel mode switch.
4.3.1
Interconnections For the interconnect lines between the Synthesizer board and the rest of the
radio, refer to the table below. Data for all of the synthesizers in the board is
input in serial format, with all data clocked as required to update frequency
selection. It is then latched into the particular synthesizer device by the
appropriate enable line.
Table 4-5. Synthesizer Board Interconnects
Connector J4DescriptionComment
1GNDGround
2+12V input+12V
3SPIRXDReceive serial data line
4SPICLKClock line
11EN5Not used
12EN3First LO synthesizer enable
13EN1Third LO synthesizer enable
14GNDGround
15+12V input+12V
16SPITXDTransmit serial data line
17BITEBITE signal to processor
24EN4BITE enable
25EN2DDS enable
TW7000MS4-23
4: Technical DescriptionSynthesizer Board
4.3.2
Test ProceduresThese test procedures require the following equipment:
•Oscilloscope
•SINAD meter
•Frequency counter
•Multimeter
•Power supply 0-20 Vdc
•Wattmeter
•-30 dBm Attenuator dummy load
•Two-tone test box
•Signal generator
•Extender card set
Alignment1.Set the power supply for 13.8 Vdc.
2.Place the scope probe (x10) on J54. Adjust L7 for a maximum signal
(approximately 480 mVAC, 70 MHz).
Miscellaneous
Test
3.Place the scope probe on the bottom of R15 above J55 and adjust L1 for
exactly 3 Vdc (ensure scope is set for DC).
4.Place the scope probe on U3, pin 3 (set the scope to a 10 mv scale, 20 ms
time). Adjust L13-L17 for a maximum signal (approximately130 mVPP
minimum).
5.Set the radio frequency to 30.00 MHz. Carefully adjust L5 for 10 Vdc
±.25 at U5, pin 1.
1.Measure the voltage at U5, pin 8 for 9 Vdc ±.5V.
2.Verify that the RX tone is present with the signal generator set at
-113 dBm and 8.001 MHz, and the radio at 8 MHz USB. SINAD should
be approximately 10 dB or better. At -75 dBm level, the audio should be
approximately 3V or better with maximum volume and the radio’s
speaker off.
3.At -113 dBm input, check SINAD at various frequencies from 1.6 to 30
MHz (this verifies that the synthesizer is locking).
4.With the signal generator set to 8.001 MHz +6 dBm level, turn carrier off,
then on. The RX tone should sound normal.
4-24TW7000MS
Synthesizer Board4: Technical Description
TX Test1.Connect the dummy load to the oscilloscope (2V scale, .5ms time). At 8
MHz, key the radio with the test box (set to +10 dBm). The TX wave
should be approximately 100W with no distortion.
2.Key the radio again at 2 MHz and 29.999 MHz. TX wave should be
approximately 100W with no distortion.
Input/Output
Signals
1.The reference input signal at J61 should read 16,777,216 Hz. The level
should be 2 VPP.
2.The first LO output signal at J59 should read 75 to 105 MHz. The level
should be 0 dBm, ± 2 dBm.
3.The third LO (BFO) output signal at J55 should read 5.000 MHz and
5.003 MHz. The level should be 0 dBm, ±2 dBm.
4.The second LO output signal at J54 should read approximately 70.000
MHz. The level should be 0 dBm, ±2 dBm.
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
C1 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C10 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C100 275271 CAP,ML NPO 270PF 100V 5% 0.2S
C101 275680 CAP,68 PF NPO MONOLITHIC
C102 276221 CAP,ML 220PF NPO 5% 100V 0.1S
C103 241100 CAP,10MF DIP TANTALUM
C104 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C105 241100 CAP,10MF DIP TANTALUM
C106 241100 CAP,10MF DIP TANTALUM
C107 241047 CAP,0.47MF 35V DIP TANT
C108 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C109 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C11 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C110 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C111 210070 CAP,7PF NPO 50V .5PF 0.1LS DSK
C112 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C113 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C115 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C116 231101 CAP,100U,16V,20%,RADIAL, .1SP
C117 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C118 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C119 277100 CAP, ML 10PF AXIAL NPO 5%
C12 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C122 241047 CAP,0.47MF 35V DIP TANT
C123 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C124 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C125 214103 CAP,C,0.01U,50,10%,X,RA,.1SP
C126 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C13 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C14 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C15 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C16 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C17 241100 CAP,10MF DIP TANTALUM
TW7000MS4-31
4: Technical DescriptionSynthesizer Board
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
C18 277100 CAP, ML 10PF AXIAL NPO 5%
C19 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C2 221101 CAP,100PF DM5 MICA
C20 241100 CAP,10MF DIP TANTALUM
C21 275330 CAP,ML NPO 33PF 100V 5% 0.1S
C22 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C23 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C24 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C25 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C26 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C27 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C28 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C29 275330 CAP,ML NPO 33PF 100V 5% 0.1S
C3 221101 CAP,100PF DM5 MICA
C30 275330 CAP,ML NPO 33PF 100V 5% 0.1S
C31 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C32 275151 CAP,ML 15OPF NPO 100V 5% 0.1S
C33 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C34 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C35 275102 CAP,C,.001UF,100V,5%,N,RA,.1SP
C36 241100 CAP,10MF DIP TANTALUM
C37 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C38 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C39 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C4 221221 CAP. 220PF, MICA
C40 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C41 210120 CAP,12 PF DISC NPO
C42 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C43 210022 CAP,2.2PF NPO 50V 0.1LS DSK
C44 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C45 210018 CAP,1.8 PF NPO DISC
C46 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C47 210018 CAP,1.8 PF NPO DISC
4-32TW7000MS
4: Technical Description
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
C48 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C49 210022 CAP,2.2PF NPO 50V 0.1LS DSK
C5 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C50 221560 CAP,56PF 5% DM5 MICA
C51 275181 CAP,ML 180PF NPO 5% 100V 0.1S
C52 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C53 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C54 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C55 221101 CAP,100PF DM5 MICA
C56 210510 CAP,51 PF 5% 50V DISC NPO
C57 275151 CAP,ML 15OPF NPO 100V 5% 0.1S
C58 275180 CAP,ML 18PF 5% 100V NPO 0.1 S
C59 275121 CAP,ML 120PF NPO 5% 100V 0.1S
C6 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C60 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C61 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C62 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C63 221101 CAP,100PF DM5 MICA
C64 210510 CAP,51 PF 5% 50V DISC NPO
C65 275151 CAP,ML 15OPF NPO 100V 5% 0.1S
C66 275180 CAP,ML 18PF 5% 100V NPO 0.1 S
C67 275121 CAP,ML 120PF NPO 5% 100V 0.1S
C68 241100 CAP,10MF DIP TANTALUM
C69 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C7 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C70 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C72 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C73 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C74 221101 CAP,100PF DM5 MICA
C75 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C76 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C77 221101 CAP,100PF DM5 MICA
C78 241476 CAP, 47UF TA 20V 20% 0.1LS
TW7000MS4-33
4: Technical DescriptionSynthesizer Board
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
C79 241476 CAP, 47UF TA 20V 20% 0.1LS
C8 241100 CAP,10MF DIP TANTALUM
C80 241476 CAP, 47UF TA 20V 20% 0.1LS
C81 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C82 241100 CAP,10MF DIP TANTALUM
C83 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C84 241100 CAP,10MF DIP TANTALUM
C85 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C86 241020 CAP,2.2MF DIP TANTALUM
C87 275470 CAP,ML 47PF NPO 5% 100V 0.1SP
C88 241010 CAP,1.0 MF DIP TANTALUM
C89 241010 CAP,1.0 MF DIP TANTALUM
C9 277104 CAP,C,0.1U,50,10%,X,AX,.25SP
C90 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C91 241100 CAP,10MF DIP TANTALUM
C92 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C93 241100 CAP,10MF DIP TANTALUM
C94 277102 CAP,C,1000P,100,10%,X,AX,.25SP
C95 277103 CAP,C,0.01U,100,10%,X,AX,.25SP
C96 275271 CAP,ML NPO 270PF 100V 5% 0.2S
C97 210200 CAP,20 PF DISC NPO
C98 221301 CAP, 300 PF DM5 MICA
C99 221101 CAP,100PF DM5 MICA
D1 320002 DIODE, 1N4148/1N4150 DO-35
D10 320002 DIODE, 1N4148/1N4150 DO-35
D11 320305A VARACTOR MV209,1099/TW2000
D2 320305A VARACTOR MV209,1099/TW2000
D3 320002 DIODE, 1N4148/1N4150 DO-35
D4 320305A VARACTOR MV209,1099/TW2000
D5 320002 DIODE, 1N4148/1N4150 DO-35
D6 320002 DIODE, 1N4148/1N4150 DO-35
D7 320002 DIODE, 1N4148/1N4150 DO-35
D8 320002 DIODE, 1N4148/1N4150 DO-35
4-34TW7000MS
Synthesizer Board4: Technical Description
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
D9 320002 DIODE, 1N4148/1N4150 DO-35
E1 769330-1 SEMI-RIGID CA,SYNTH,E1,TW7000
E2 769330-2 SEMI-RIGID CA,SYNTH,E2,TW7000
E4 769330-4 SEMI-RIGID CA,SYNTH,E4,TW7000
E5 769330-3 SEMI-RIGID CA,SYNTH,E5,TW7000
E6 769330-5 SEMI-RIGID CA,SYNTH,E5,TW7000
J4 613163 CONN,DB-25 RT ANGLE PC PLUG
J54 614026 CONN,RF FEMALE LOW-TYPE RECEPT
J55 614026 CONN,RF FEMALE LOW-TYPE RECEPT
J59 614026 CONN,RF FEMALE LOW-TYPE RECEPT
J61 614026 CONN,RF FEMALE LOW-TYPE RECEPT
L1 490146 INDUCTOR,12 UH VARIABLE
L10 459032 IND ASY,3T#30 MAGNET 1-490201
L12 459032 IND ASY,3T#30 MAGNET 1-490201
L13 490114 CORE 6.5T (MD) SQ LG PI CORE
L14 490114 CORE 6.5T (MD) SQ LG PI CORE
L15 490114 CORE 6.5T (MD) SQ LG PI CORE
L16 490114 CORE 6.5T (MD) SQ LG PI CORE
L17 490114 CORE 6.5T (MD) SQ LG PI CORE
L18 430013 INDUCTOR, FIXED 27 UHY
L19 459032 IND ASY,3T#30 MAGNET 1-490201
L2 459032 IND ASY,3T#30 MAGNET 1-490201
L20 459260 IND ASSY,8T#24 MAG 1-490032
L21 459261 IND ASSY,9T#24 MAG 1-490032
L22 459032 IND ASY,3T#30 MAGNET 1-490201
L23 459032 IND ASY,3T#30 MAGNET 1-490201
L24 459260 IND ASSY,8T#24 MAG 1-490032
L25 459261 IND ASSY,9T#24 MAG 1-490032
L26 459032 IND ASY,3T#30 MAGNET 1-490201
L27 459032 IND ASY,3T#30 MAGNET 1-490201
L29 459032 IND ASY,3T#30 MAGNET 1-490201
L3 459032 IND ASY,3T#30 MAGNET 1-490201
L30 459032 IND ASY,3T#30 MAGNET 1-490201
TW7000MS4-35
4: Technical DescriptionSynthesizer Board
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
L31 459232 IND ASSY 21T #26MAG 1-490060
L32 459230 IND ASSY 17T#26 MAG 1-490060
L33 459231 IND ASSY 18T#26 MAG 1-490060
L34 459032 IND ASY,3T#30 MAGNET 1-490201
L35 430014 INDUCTOR MOLDED MIN 100UH
L36 430014 INDUCTOR MOLDED MIN 100UH
L4 459032 IND ASY,3T#30 MAGNET 1-490201
L40 430014 INDUCTOR MOLDED MIN 100UH
L5 459259 IND,7T-TAP-4T#30 MAG 1-490068
L6 459032 IND ASY,3T#30 MAGNET 1-490201
L7 490109 COIL 12.5T (MD) SQ LG PI CORE
L8 430047 INDUCTOR,0.22 UH MOLDED
MX1 380006 MIXER MINI DOUBLE-BALANCED
Q1 310033 XSTR, J310 N-JFET TO92
Q10 310032 XISTOR,NPN,2N5770,TO92
Q11 310165 XSTR, BFY90 NPN RF TO-72
Q12 310052 XSTR, PN2907A PNP TO92
Q13 310138 XISTOR,FET,VN2222LL,TO92
Q15 310057 XISTOR,NPN,PN2222A,TO92
Q2 310033 XSTR, J310 N-JFET TO92
Q3 310138 XISTOR,FET,VN2222LL,TO92
Q4 310138 XISTOR,FET,VN2222LL,TO92
Q5 310052 XSTR, PN2907A PNP TO92
Q6 310033 XSTR, J310 N-JFET TO92
Q7 310033 XSTR, J310 N-JFET TO92
Q8 310032 XISTOR,NPN,2N5770,TO92
Q9 310033 XSTR, J310 N-JFET TO92
R1 113334 RES,330K 1/8W 5% CARBON FILM
R10 113473 RES,47K 1/8W 5% CARBON FILM
R11 113101 RES,100 OHM 1/8W 5% CF
R12 113152 RES,1.5K 1/8W 5% CARBON FILM
R13 113152 RES,1.5K 1/8W 5% CARBON FILM
R14 113242 RES,2.4K 1/8W 5% CARBON FILM
4-36TW7000MS
Synthesizer Board4: Technical Description
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
R15 113153 RES,15K 1/8W 5% CARBON FILM
R16 113103 RES,10K 1/8W 5% CARBON FILM
R17 113101 RES,100 OHM 1/8W 5% CF
R18 113101 RES,100 OHM 1/8W 5% CF
R19 113473 RES,47K 1/8W 5% CARBON FILM
R2 113221 RES,220 OHM 1/8W 5% CF
R20 113334 RES,330K 1/8W 5% CARBON FILM
R21 113471 RES,470 OHM 1/8W 5% CF
R22 113681 RES,680 OHM 1/8W 5% CF
R23 113101 RES,100 OHM 1/8W 5% CF
R24 113470 RES,47 OHM 1/8W 5% CARBON FILM
R25 113151 RES,150 OHM 1/8W 5% CF
R26 113181 RES,180 OHM 1/8W 5% CF
R27 113471 RES,470 OHM 1/8W 5% CF
R28 113223 RES,22K 1/8W 5% CARBON FILM
R29 113101 RES,100 OHM 1/8W 5% CF
R3 113681 RES,680 OHM 1/8W 5% CF
R30 113221 RES,220 OHM 1/8W 5% CF
R31 113122 RES,1.2K 1/8W 5% CARBON FILM
R32 113561 RES,560 OHM 1/8W 5% CF
R33 113680 RES,68 OHM 1/8W 5% CF
R34 113472 RES,4.7K 1/8W 5% CARBON FILM
R35 113334 RES,330K 1/8W 5% CARBON FILM
R36 113473 RES,47K 1/8W 5% CARBON FILM
R37 113222 RES,2.2K 1/8W 5% CARBON FILM
R38 113222 RES,2.2K 1/8W 5% CARBON FILM
R39 113222 RES,2.2K 1/8W 5% CARBON FILM
R4 113151 RES,150 OHM 1/8W 5% CF
R40 113222 RES,2.2K 1/8W 5% CARBON FILM
R41 113102 RES, 1K, 1/8W, 5%, CF
R42 113102 RES, 1K, 1/8W, 5%, CF
R43 113471 RES,470 OHM 1/8W 5% CF
R44 113103 RES,10K 1/8W 5% CARBON FILM
TW7000MS4-37
4: Technical DescriptionSynthesizer Board
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
R45 113473 RES,47K 1/8W 5% CARBON FILM
R46 113101 RES,100 OHM 1/8W 5% CF
R47 113103 RES,10K 1/8W 5% CARBON FILM
R48 113103 RES,10K 1/8W 5% CARBON FILM
R49 113101 RES,100 OHM 1/8W 5% CF
R5 113221 RES,220 OHM 1/8W 5% CF
R50 113473 RES,47K 1/8W 5% CARBON FILM
R51 113103 RES,10K 1/8W 5% CARBON FILM
R52 113101 RES,100 OHM 1/8W 5% CF
R53 113332 RES,3.3K 1/8W 5% CARBON FILM
R54 113101 RES,100 OHM 1/8W 5% CF
R55 113162 RES, 1.6K OHM 1/8W 5% CF
R56 113822 RES,8.2K 1/8W 5% CARBON FILM
R57 113152 RES,1.5K 1/8W 5% CARBON FILM
R58 113473 RES,47K 1/8W 5% CARBON FILM
R59 113152 RES,1.5K 1/8W 5% CARBON FILM
R6 113181 RES,180 OHM 1/8W 5% CF
R60 113101 RES,100 OHM 1/8W 5% CF
R61 113102 RES, 1K, 1/8W, 5%, CF
R62 113102 RES, 1K, 1/8W, 5%, CF
R63 113102 RES, 1K, 1/8W, 5%, CF
R64 113101 RES,100 OHM 1/8W 5% CF
R65 113101 RES,100 OHM 1/8W 5% CF
R66 113221 RES,220 OHM 1/8W 5% CF
R67 113473 RES,47K 1/8W 5% CARBON FILM
R68 113472 RES,4.7K 1/8W 5% CARBON FILM
R69 113242 RES,2.4K 1/8W 5% CARBON FILM
R70 113470 RES,47 OHM 1/8W 5% CARBON FILM
R71 113472 RES,4.7K 1/8W 5% CARBON FILM
R72 113220 RES,22 OHM 1/8W 5% CARBON FILM
R73 113100 RES,10 OHM 1/8W 5% FILM
R74 113151 RES,150 OHM 1/8W 5% CF
R75 113473 RES,47K 1/8W 5% CARBON FILM
4-38TW7000MS
Synthesizer Board4: Technical Description
Table 4-6. Synthesizer Board Parts List (001-00901 Rev. P)
DesignatorPart NumberDescription
R76 113473 RES,47K 1/8W 5% CARBON FILM
R9 113103 RES,10K 1/8W 5% CARBON FILM
T17 459258 XFMR,1T-2T#30 MAG 1-490316
T18 459237 XFMR 2T-2T#32 MAG 1-490316
T19 459265 XFMR,2T2T 32 AWG MAG 1-490351
T20 459238 XFMR 2T-8T #32 MAG 2-490201
T21 459237 XFMR 2T-2T#32 MAG 1-490316
T3 459239 XFMR 5T-2T#30 MAG 1-491301
U1 033304017 IC,PLL, DUAL,MC145149, SOG-20
U10 330018 IC,VREG,78L08,TO94,8V
U11 330343 IC, LM317LZ
U12 380013 IC,MAR-2 MONOLITHIC AMPLIFIER
U13 380013 IC,MAR-2 MONOLITHIC AMPLIFIER
U14 330273 IC 74HC595
U15 330105-1 IC, PRE, MC12015, 2 MOD
U2 330417 IC,NE602AN
U3 380011 IC, MAR-6+ RF AMP MICRO-X
U4 330639 IC, MB87086APF PLL SYN SOIC16
U5 330368 IC,MC33078
U6 330471 IC,MAX680
U7 330418 IC,STEL-1179,NCO
U8 ADAPTERBD2 ADAPTER ASSY,330470
U9 330015 IC,VREG,7805,TO220,5V
XL13 490067 INDUCTOR CAN
XL14 490067 INDUCTOR CAN
XL15 490067 INDUCTOR CAN
XL16 490067 INDUCTOR CAN
XL17 490067 INDUCTOR CAN
XL7 490067 INDUCTOR CAN
TW7000MS4-39
4: Technical DescriptionVSWR Detector Board
4.4VSWR Detector Board
The VSWR Detector board is located on the rear panel. It is mounted to the
antenna connector and has a pendant 3-wire cable that plugs into the
motherboard at J19.
The board contains reflected and forward power detectors that sample the
transmit RF signal, and send indications of both powers back to the
Reference/Control board for use in the ALC circuitry. Although both transmit
and receive RF pass through this board, it is only used to process signals in the
transmit path.
Reflected
AntennaRF In/Out
Power
Dectector
E2E1E1E3
J19
RVSPWR
2
2
GRD
1
FWDPWR
3
Connector J19Description
GRD
RVSPWR - Reflected RF power sample
FWDPWR- Forward RF power sample
Table 4-7. VSWR Detector Board Parts List (001-00201 Rev. J)
DesignatorPart NumberDescription
C1 275102 CAP,C,.001UF,100V,5%,N,RA,.1SP
C2 275102 CAP,C,.001UF,100V,5%,N,RA,.1SP
D1 320002 DIODE, 1N4148/1N4150 DO-35
D2 320002 DIODE, 1N4148/1N4150 DO-35
J19 610285 HEADER,PIN 1X3 MLX 0.1 W/LOCK
R1 134101 RES,100 OHM 1/2W 5% FILM
R2 134101 RES,100 OHM 1/2W 5% FILM
R3 124101 RES,100 OHM 1/4W 5% CF
R4 124101 RES,100 OHM 1/4W 5% CF
R5 124473 RES,47K 1/4W 5% CARBON FILM
R6 113102 RES, 1K, 1/8W, 5%, CF
R7 113102 RES, 1K, 1/8W, 5%, CF
T1 459316 XFMR ASSY, 9T/9T#30 1-490061
TW7000MS4-45
4: Technical DescriptionRF Filter Board
4.5RF Filter Board
The RF Filter board is located on the heat sink assembly and connects via
coaxial cable to the VSWR circuit (J50), the RF Power Amplifier board (J51),
and the 75 MHz IF board (J52). Control interconnects are to the motherboard
at connector J22.
A block diagram of the RF Filter board is shown below. It contains the seven
harmonic filters, the receive/transmit relay, and the receive overload
protection circuit. Connections to the rest of the radio are shown in the table
below.