Datron neo Setup Instructions
DATRON neo
Setup instructions
Designation Setup instructions
Product DATRON neo
Language en
Target group Owner/operator, machine operator
DATRON AG
In den Gänsäckern 5
D-64367 Mühltal
© Copyright by DATRON AG 2016
It is not permitted to distribute or copy these operating instructions, or to utilize or communicate their contents, without the express permission of DATRON AG. All rights regarding the registration of patents, utility models or registered designs remain reserved.
Tel.: +49 - (0) 6151 - 1419 - 0
Fax: +49 - (0) 6151 - 1419 - 29
www.datron.de
Contents
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Contents
1 Setting up the machine...............................................................................................1-1
1.1 Transport............................................................................................................................................ 1-1
1.2 Setup site........................................................................................................................................... 1-1
1.3 Room climate.....................................................................................................................................1-2
1.4 Screen................................................................................................................................................. 1-3
2 Connecting the supply media.................................................................................... 2-1
2.1 Voltage supply...................................................................................................................................2-1
2.2 Internet connection...........................................................................................................................2-2
2.3 Network integration..........................................................................................................................2-2
2.4 Notes regarding the control computer........................................................................................... 2-4
2.5 Compressed air supply.................................................................................................................... 2-4
2.6 Cooling lubricant...............................................................................................................................2-5
2.7 Chip suction.......................................................................................................................................2-7
3 Technical data...............................................................................................................3-1
3.1 Dimensions and weight................................................................................................................... 3-1
4 Safety regulations for operating the machine.......................................................... 4-1
4.1 Dry machining...................................................................................................................................4-1
4.2 Processing with minimum-quantity cooling lubrication system.................................................. 4-2
4.3 Use of ethanol as cooling lubricant................................................................................................4-3
4.4 Safety instructions for cleaning...................................................................................................... 4-4
5 Vacuum cleaner (optional).......................................................................................... 5-1
6 Checklist........................................................................................................................6-1
Setup instructions neo
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DATRON AG
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Contents
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DATRON AG Setup instructions neo
1.21
1 Setting up the machine
1.1 Transport
For safe transport to the setup site, the transport route must be
checked. In all areas, make sure that the width, height and loadbearing capacity are sufficient. Check the following:
■
Entrance and parking options for a truck
■
Access inside the building (stairs, doors, passageways)
■
Stairwells and elevators
■
Floor conditions and surfacing
1.2 Setup site
Setting up the machine
Setup site
1
CAUTION
CAUTION
Building damage due to impermissible load-bearing capacity!
When setting up the machine in residential buildings, the
permissible floor load must be checked by a structural engineer.
■
Here, observe the machine weight (see table in the chapter
"Dimensions and weight") and also note that the machine
generates dynamic loads of approx. 500 N with a frequency
from 0 to 5 Hz.
The machine is installed on site on a solid base. The floor of
the installation location must be sufficiently strong, rigid and
smooth. The height of the support feet is adjustable and they
are not screwed to the floor. The machine requires a minimum
all-round clearance to its surroundings to allow access to
components within the casing. See the Technical Data for the
various dimensions.
Also observe the legal regulations on occupational health and
safety and escape routes.
Risks of using cooling lubricants!
Flammable vapours may be generated when using cooling
lubricants.
■
Open flames, smoking, eating and drinking are prohibited in
the vicinity of the machine.
Setup instructions neo
1.21
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The safety instructions of the manufacturer of the cooling
lubricant and material must be observed!
DATRON AG
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Setting up the machine
1
Room climate
1.3 Room climate
NOTE
Venting the set-up location
Air should be free of aggressive dusts and gases.
Required room climate:
Temperature 18 - 30 °C
Humidity < 65 % rel.
Make sure the room temperature is sufficient. The ideal room
temperature is 20 - 23 °C. The machine must be completely at
room temperature before commissioning. For perfect operation,
the spindles require a coolant temperature of at least 18 °C, ideal
would be 25 °C.
If there is a risk of frost during storage or transport of the DATRON
machine, the cooling water must be completely drained out of the
machine and the cooling device beforehand.
Make sure there is good ventilation in the set-up environment.
When machining materials which release harmful dusts, the dusts
which are formed must be suctioned off. Observe the statutory
regulations.
The following must be observed when the machine is operated
with cooling lubricant:
During continuous machine operation the area around the
machine must be well ventilated or an exhaust system for the
removing the cooling lubricant vapour must be installed. When
installing the room exhaust system, note whether the cooling
lubricant in use is lighter or heavier than air. Install the room
exhaust system at the top or bottom as applicable. The AGW
values (maximum workplace concentration values) of the cooling
lubricant must be below the maximum limit.
In HVAC technology, the following general empirical values are
used for the air exchange numbers (i.e. exchanged air per hour):
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DATRON AG Setup instructions neo
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Setting up the machine
Screen
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CAUTION
Location
Workshops 3 - 6
Workshops where especially high levels of fumes
develop
Laboratories 5 - 15
Garages 3 - 5
Exchanged air
per hour
10 - 18
Hearing damage dur to noise during machine operation!
At idle the noise level at the machine is < 80 dB(A).
When machining a work piece, the noise level may be > 80 dB(A).
■
Wear suitable hearing protection at noise levels above
80 dB(A).
■
Hearing protection must be available at lower noise levels.
■
Work pieces and sheet material that tend to vibrate during
machining must be clamped flat (e. g. with a vacuum plate).
1.4 Screen
Screen
CAUTION
Possible damage to the screen!
Covering the screen leads to excessive heat development.
■
Never cover the screen during operation.
■
Keep ventilation slots free.
Setup instructions neo
1.21
DATRON AG
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Setting up the machine
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Screen
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DATRON AG Setup instructions neo
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