Datasheet BWP-5-250-D48, BWP-5-250-D12, BWP-15-85-D5, BWP-15-100-D48, BWP-15-100-D12 Datasheet (DATEL)

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INNOVATION and EX C ELL E N C
E
®
®
Dual Output
BWP Models
IN
V
IN
OUT
V
OUT
COM M ON
REFERENCE &
ERR OR AM P
OPTO
IS O L A T IO N
PW M
CONTROLLER
Figure 1. Simplified Schematic
DIP-Packaged, Standard-Pinout
3 Watt, DC/DC Converters
Features
The proven cost-effectiveness, quality and long-term reliability that has come to define DATEL’s standard, 3W, dual-output, DIP-packaged DC/DC converters (see BST 3W Models) is now available in the "other standard pinout" (see next page) made popular by off-shore suppliers. These newly designed BWP Models exploit totally automated SMT assembly techniques and do not contain any trimpots, "wet" aluminum electrolytic capacitors, or manually soldered "flying" leads. Their made-in­the-USA quality and affordable pricing are rapidly making them the converters of choice in many existing applications.
BWP DC/DC converters bring true component-like convenience to designers of modern distributed power systems. Exploiting an efficient, high-frequency (170­200kHz), flyback topology and high-density SMT assembly techniques, BWP DC/ DCs have enough space to include input (pi type) and output filters within their package. They are fully isolated (500Vdc guaranteed) and do not require any external components to meet published specifications. They operate, without derating, over the full –40 to +75°C temperature range.
Output voltages are either ±5, ±12 or ±15 Volts. Input voltage ranges are either
4.5-9V ("D5" models), 9-18V ("D12" models) or an ultra-wide 18-72V ("D48" models). Output transient response time is a quick 200µsec, and output ripple and noise are typically 75mVp-p. All models are certified to UL1950, CSA 22.2 No. 950 and IEC950. Full EMI/EMC characterizations are currently in progress.
DATEL’s BWP Model 3W DC/DC’s are ideal replacements for other more costly, less reliable power converters as well as excellent choices for new design-ins in systems demanding small size, low cost and high reliability .
Low cost! High quality! Highly reliable, 100% SMT construction Standard DIP package and pinout No external components required ±5, ±12 or ±15 Volt outputs Choice of 3 wide input ranges:
4.5-9 Volts 9-18 Volts 18-72 Volts
Guaranteed efficiencies to 75% Fully isolated, 500Vdc guaranteed Internal input/output filtering Output current limiting –40 to +75°C operation with no derating UL1950/C22.2 No. 950/IEC950 certified Modifications and customs for OEM’s
DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: sales@datel.com • Internet: www.datel.com
www.datel.co
m
XWP Series
3W, DUAL OUTPUT DC/DC CONVERTERS
2
Mechanical Specifications
Typical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.
Ripple/Noise (R/N) measured over a 20MHz bandwidth.
Balanced loads, 10% to 100% load.
Nominal line voltage, no-load/full-load conditions.
BWP-5/250-D12 ±5 ±250 75 120 ±0.5% ±0.5% 12 9-18 25/267 75% 78% C1A, P20 BWP-5/250-D48 ±5 ±250 75 120 ±0.5% ±0.5% 48 18-72 7/69 72% 76% C1A, P20 BWP-12/105-D5 ±12 ±105 75 150 ±0.5% ±0.5% 5 4.5-9 60/690 71% 73% C1A, P20 BWP-12/125-D12 ±12 ±125 75 150 ±0.5% ±0.5% 12 9-18 25/329 74% 76% C1A, P20 BWP-12/125-D48 ±12 ±125 75 150 ±0.5% ±0.5% 48 18-72 8/81 73% 77% C1A, P20 BWP-15/85-D5 ±15 ±85 75 150 ±0.5% ±0.5% 5 4.5-9 68/689 72% 74% C1A, P20 BWP-15/100-D12 ±15 ±100 75 150 ±0.5% ±0.5% 12 9-18 25/329 74% 76% C1A, P20 BWP-15/100-D48 ±15 ±100 75 150 ±0.5% ±0.5% 48 18-72 8/81 73% 77% C1A, P20
Performance Specifications and Ordering Guide
R/N (mVp-p)
Load
VOUT
(Volts)
Output
Package
(Case,
Pinout)
Efficiency
Regulation (Max.)
Line
VIN Nom.
(Volts)
Range (Volts)Model
Input
IIN
(mA)
Max.
Typ.
Typ.
Min.
IOUT
(mA, Max.)
PART NUMBER STRUCTURE
MECHANICAL SPECIFICATIONS
I/O Connections
1.25
(31.75)
0.15 MIN (3.81)
0.200 (5.08)
STANDOFFS
0.025 (0.64)
0.020 ±0.002 DIA. (0.508 ±0.051)
0.45
(11.43)
0.10
(2.54)
0.80
(20.32)
0.600
(15.24)
0.08
(2.03)
0.100 (2.54)
0.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1
23
10
11 12
242322 151413
PIN 1
INDICATOR
BOTTOM VIEW
PLASTIC CASE WITH AN INSULATED BASE
Input Voltage Range:
D5 = 4.5-9 Volts (5V nominal) D12 = 9-18 Volts (12V nominal) D48 = 18-72 Volts (48V nominal)
Nominal Output Voltages:
±5, ±12 or ±15 Volts
Maximum Output Current
in mA from each output
Wide Range Input
Alternate pinout
Output Configuration:
B = Bipolar
15B WP 100 D48-/
-
Pin Function P20 Pin Function P20
1 +Input 13 –Input 2 –Output 14 +Output
3 Common 15 Common 10 Common 22 Common 11 +Output 23 –Output 12 –Input 24 +Input
Case C1A
BWP Models
3W, DUAL OUTPUT DC/DC CONVERTERS
3
Performance/Functional Specifications
Typical @ TA = +25°C under nominal line voltage and full-load conditions unless noted.
TECHNICAL NOTES
These power converters require a minimum 10% loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications.
Application-specific internal input/output filtering can be recommended and perhaps added internally upon request. Contact DATEL Applications Engineering for details.
Devices can be screened or modified for higher guaranteed isolation voltages. Contact DATEL Applications Engineering for details or see DATEL's BST 3W DC/DC's for guaranteed 1000Vdc isolation.
Input
Input Voltage Range:
"D5" Models 4.5-9 Volts (5V nominal) "D12" Models 9-18 Volts (12V nominal) "D48" Models 18-72 Volts (48V nominal)
Input Current See Ordering Guide Input Filter Type
Pi
Reverse-Polarity Protection Yes (Instantaneous, 2A maximum)
Output
VOUT Accuracy (50% load) ±1%, maximum Temperature Coefficient ±0.02% per °C Ripple/Noise (20MHz BW)
See Ordering Guide
Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide Isolation Voltage
500Vdc, minimum
Current Limiting:
D5 Models Power-limiting technique, auto-recoveryD12 and D48 Models Hiccup technique, auto-recovery
Dynamic Characteristics
Transient Response (50% load step) 200µsec to ±1.5% of final value Switching Frequency:
D48 Models 200kHzD5 and D12 Models 170kHz
Environmental
Operating Temperature
(Ambient, no derating) –40 to +75°C
Storage Temperature 40 to +100°C
Physical
Dimensions 1.25" x 0.8" x 0.45" (31.8 x 20.3 x 11.4mm) Case Material Diallyl phthalate, UL94V-0 rated Pin Material Brass, solder coated Weight 0.5 ounces (14.2 grams)
Input Voltage:
"D5" Models 12 Volts "D12" Models 20 Volts "D48" Models 80 Volts
Input Reverse-Polarity Protection Current must be <2A. Brief duration
only. Fusing recommended.
Output Overvoltage Protection None Output Current Current limited. Max. current and
short-circuit duration are model dependent. D12 and D48 models can withstand sustained output short circuits.
Storage Temperature 40 to +100°C Lead Temperature (soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.
Absolute Maximum Ratings
Floating Outputs
Since these are isolated DC/DC converters, their outputs are "floating." Any BWP model may be configured to produce an output of 10V, 24V or 30V (for ±5V, ±12V or ±15V models, respectively) by applying the load across the +Output (pins 11 and 14) and –Output pins (pins 2 and 23), with either output grounded. The Common (pins 3, 10,15 and 22) should be left open. Minimum 20% loading is recommended under these conditions.
Filtering and Noise Reduction
All BWP 3 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output ripple and noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. Output capacitors should be connected between their respective output pin (pins 2, 11, 14 and 23) and Common (pins 3, 10, 15 and 22) as shown in Figure 2. The caps should be located as close to the power converters as possible. Typical values are listed in the tables below. In many applications, using values greater than those listed will yield better results.
To Reduce Input Ripple
"D5" Models 47µF, 15V "D12" Models 10µF, 35V "D48" Models 4.7µF, 100V
To Reduce Output Ripple
±5V Outputs 47µF, 10V, Low ESR ±12/15V Outputs 22µF, 20V, Low ESR
In critical, space-sensitive applications, DATEL may be able to tailor the internal input/output filtering of these units to meet your specific require­ments. Contact our Applications Engineering Group for additional details.
Figure 2. Using External Capacitors to Reduce
Input/Output Ripple/Noise
Input Fusing
Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. For DATEL BWP 3 Watt DC/DC Converters, you should use slow-blow type fuses with values no greater than the following:
V
IN Range Fuse Value
"D5" 1.5A "D12" 1A "D48" 0.5A
DATEL’s world-class design, development and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, OEM applications. And ... we’ll do it on time and within budget!
Our experienced applications and design staffs; quick-turn prototype capability; highly automated, SMT assembly facilities; and in-line SPC quality-control techniques combine to give us the unique ability to design and deliver any quantity of power converters to the highest standards of quality and reliability.
We have compiled a large library of DC/DC designs that are currently used in a variety of telecom, medical, computer, railway, aerospace and industrial applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost-effective power converters available.
XWP Series
3W, DUAL OUTPUT DC/DC CONVERTERS
DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DATEL (UK) LTD. Tadley, England T el: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025
DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com Data Sheet Fax Back:(508) 261-2857
DS-0407 8/99
CUSTOM CAPABILITIES
+INPUT
–INPUT
+OUTPUT
1, 24
12, 13
11, 14
2, 23
COMMON
3, 10, 15, 22
C
IN
C
OUT
C
OUT
+
+
+
–OUTPUT
INNOVATION and EX C ELL E N C
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