DATASHEETS saa7219 DATASHEETS (Philips)

INTEGRATED CIRCUITS
DATA SH EET
SAA7219
MPEG2 Transport RISC processor
Product specification Supersedes data of 1999 Sep 20 File under Integrated Circuits, IC02
2000 Jun 14
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

CONTENTS

1 FEATURES
1.1 External interfaces
1.2 CPU related features
1.3 MPEG2 systems features
2.1 SAA7219 overview
2.2 SAA7219 in a DVB system 3 ORDERING INFORMATION 5 PINNING 6 APPLICATION INFORMATION
6.1 Memory configurations 7 PACKAGE OUTLINE
8.1 Introduction to soldering surface mount packages
8.2 Reflow soldering
8.3 Wave soldering
8.4 Manual soldering
8.5 Suitability of surface mount IC packages for wave and reflow soldering methods
9 DATA SHEET STATUS 10 DEFINITIONS 11 DISCLAIMERS
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

1 FEATURES

Conditional access descrambling Digital Video
Broadcasting (DVB) compliant and MULTI2 compliant
Stream demultiplexing: Transport Stream (TS),
Packetized Elementary Stream (PES), program and proprietary streams
Internal 32-bit MIPS RISC based Central Processing
Unit (CPU) supporting MIPS16 instruction set and running at 81 MHz
Low-power sleep modes supported across the chip
Comprehensive driver software and development tool
support
Package: SQFP208.

1.1 External interfaces

Versatile compressed stream input at 108 Mbits/s
A 32-bit microcontroller extension bus supporting
DRAM, SDRAM,Flash, (E)PROM andexternal memory mapped I/O devices. It also supports a synchronous interface to communicate with the integrated MPEG Audio Video Graphics Decoder (AVGD) SAA7215 at
40.5 Mbytes.
An IEEE 1284 interface(Centronics) supporting master
and slave modes. Usable as a general purpose port.
An interface to IEEE 1394 devices (such as Philips
PDI 1394 chip-set)
Two UART (RS232) data ports with Direct Memory
Access (DMA) capabilities (187.5 kbits/s) including hardware flow control signals RXD, TXD, RTS and CTS for modem support
A Synchronous Serial Interface (SSI) to connect an
off-chip modem analog front-end
An elementary UART with DMA capabilities, dedicated
to front panel devices for instance
Two dedicated smart-card reader interfaces (ISO 7816
compatible) with DMA capabilities
Two I2C-bus master/slave transceivers with DMA
capabilities, supporting the standard (100 kbit/s) and fast (400 kbits/s) I2C-bus modes
32 general purpose, bidirectional I/O interface pins, 8 of
which may also be used as interrupt inputs
One Pulse Width Modulated (PWM) output with 8-bit
resolution
A General Purpose/High-Speed (GP/HS) interface supporting stream recording through IEEE 1394 interface IC
An extended JTAG interface for board test support.

1.2 CPU related features

The SAA7219 contains an embedded RISC CPU, which incorporates the following features:
A 32-bit PR3930 core running at 81 MHz
8-kbyte, 2-way set associative instruction cache
4-kbyte, 4-way set associative data cache
A programmable low-power mode, including wake-up
on interrupt
A memory management unit with 32 odd/even entries and variable page sizes
Multiply/accumulate/divide unit with fast multiply/accumulate for 16-bit and 32-bit operands
Two fully independent 24-bit timers and one 24-bit timer including watchdog facilities
A real-time clock unit (active in Sleep mode)
Built-in software debug support unit as part of Extended
Enhanced JTAG debug interface
On-chip SRAM of 4 kbytesfor storing code whichneeds fast execution.

1.3 MPEG2 systems features

Hardware based parsing of Transport Stream (TS), Philips Semiconductors program and proprietary software data streams. Maximum input rate is 108 Mbits/s.
A real-time descrambler consisting of 3 modules: – A control word bank containing 14 pairs (odd, even)
of control words and a default control word
– The DVB descrambler core implementing the stream
decipher and block decipher algorithms
– The MULTI2 descrambler algorithm implementing
the CBC and OFB mode descrambling functions.
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
Hardware section filtering based on 32 different Packet Identifiers (PIDs) with a flexible number of filter conditions (8 or 4-byte condition plus 8 or 4-byte mask) per PID and a total filter capacity of 40 (8-byte condition checks) or up to 80 (4-byte condition checks) filter conditions:
– 4 TS/PES filters for retrieval for data at TS or PES
level for applications such as subtitling, TXT or retrieval of private data
– Flexible DMA based storage of the 32 section
substreams and 4 TS/PES data substreams in the external memory.
System time base management with a double counter mechanism for clock control and discontinuity handling, 2 Presentation Time Stamp (PTS)/Decoding Time Stamp (DTS) timers
A GP/HS filter which can serve as an alternate input from for example IEEE 1394 devices. The IEEE 1394 GP/HS mode supports packet insertion and has an internal SRAM for storing 2 packets. It can also output either scrambled or descrambled TS to IEEE 1394 devices.

2 GENERAL DESCRIPTION

2.1 SAA7219 overview

The device is part of a comprehensive source decoding kit which contains all the hardware and software required to receive and decode MPEG2 transport streams, including descrambling, demultiplexing. In addition, it includes a PR3930 core which is a 32-bit MIPS RISC-based CPU core supporting the MIPS 16 instruction set to reduce memory requirements and several peripheral interfaces such as UARTs, I2C-bus units, an IEC 1883, and an IEEE 1284 (Centronics) interface. The SAA7219 is therefore capable of performing all controller tasks in digital television receiver applications such as set-top boxes. Furthermore, the SAA7219 is compliant to DVB and MULTI2 standards.
The SAA7219 receives transport streams through a versatile stream input interface capable of handling both byte-parallel and bit-serial streams in various formats, supporting data streams up to and including 13.5 Mbyte/s (108 Mbits/s).Thestreamdataisfirstappliedtoanon-chip descrambler incorporating a DVB descramblingalgorithm, on the basis of 14 control word pairs stored in on-chip RAM. Demultiplexing is subsequently applied to the stream, to separate up to 32 individual data streams.
The demultiplexer section includes clock recovery and timebase management. Program Specific Information (PSI), Service Information (SI), Conditional Access (CA) messages and private data are selected and stored in external memory, for subsequent off-line processing by the internal PR3930 CPU core.
To support advanced board testing facilities the SAA7219 includes boundary scan test hardware, according to the EJTAG standard. The device features a low-power sleep mode, which is capable of sustaining set-top box standby functionality, thus eliminating the need for a separate front panel controller. The SAA7219 requires a supply voltage of 3.3 V and most devices input and output interfaces are 5 V tolerant except the extension bus which is 3.3 V only. The SAA7219 is mounted in a SQFP208 package.

2.2 SAA7219 in a DVB system

The SAA7219 has been designed to offer optimum performance when used with the SAA7215 for MPEG2 AVG decoding.
Synchronous bus interface transfer at 40.5 MHz on 16 bits
SAA7215 has one dedicated SDRAM for MPEG2 audio video handling and one for graphics and CPU data. The second memory offers high bandwidth and low latency tothe SAA7219 when accessing it to downloadgraphics or executing some applications. This enables a high level of performance together with a low system cost by having one SDRAM for graphics and CPU data.

3 ORDERING INFORMATION

PACKAGE
TYPE NUMBER
NAME DESCRIPTION VERSION
SAA7219HS/C2 SQFP208 plastic shrink quad flat package; 208 leads (lead length 1.3 mm); body
28 × 28 × 3.4 mm; high stand-off height
SOT316-1
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2000 Jun 14 5
input
stream
output
stream
CPU section
MIPS
PR3930
CORE
DATA CACHE
INSTRUCTION CACHE
TIMER 1
INPUT
INTERFACE
GP/HS
INTERFACE
1394 GATEWAY
pagewidth
PWM
PID
FILTER
PCR
PROCESSING
DESCRAMBLER
DVB AND MULTI2 MPEG system-bus
TS/PES
FILTERS
demultiplexer descrambler section
AV
FILTER
SECTION
FILTERS
AUDIO AND
VIDEO
INTERFACE
AVD
interface

4 BLOCK DIAGRAM

Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
TIMER 2
TIMER 3 (WATCHDOG)
DSU
EJTAG
SS MM
PI-BUS
CTRL
JTAG
JTAG interface
M = master peripheral with embedded DMA channel S = slave peripheral
EXTENSION BUS
MMU
CONTROLLER
bus interface
CARD READER UART
smart card
interface
PI-bus
2
1
UART and SSI
connections
01
MPEG SYSTEM
GATEWAY
M
SSI
PIO
INTERFACE
SS
I2C
010
SCL and
SDA lines
FILTER DMA
CONTROLLER
M
M
1284
32 kHz
1284 bus32-bit PIOexternal
MPEG SYSTEM
INT.HANDLER
SS S
RTC
INTERRUPT
CONTROLLER
peripheral section
4-KBYTE
SRAM
FCE374
Reset
Clock
Fig.1 Block diagram.
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2000 Jun 14 6

5 PINNING Table 1 SQFP208 package: 179 functional pins and 29 power supply pins

SYMBOL PIN I/O BUFFER TYPE VOLT
PIO interface (32 pins)
PIO0 to PIO7 105 to 112 I/O bidirectional, 3 mA output drive 5 V usable as interrupt inputs and/or I/O lines PIO8/BOOTIS32 113 I/O bidirectional, 3 mA output drive 5 V PIO bit and PIO-strap. At power-on, it indicates the
PIO9/BOOTIS16 114 I/O bidirectional, 3 mA output drive 5 V PIO bit and PIO-strap. At power-on, if BOOTIS32 is
PIO10 to PIO15 116 to 121 I/O bidirectional, 3 mA output drive 5 V PIO bit and PIO-strap PIO(31:16)/D(31:16) 2, 4 to 9, 11 to 16,
18 to 20
Extension bus (58 pins)
D15 to D0 21, 22, 24, 25,
28 to 30, 33 to 36, 38 to 41
A0 to A21 63 to 65, 67 to 71,
73 to 77, 81 to 85,
87 to 90 RAS0N 49 O 8 mA output drive 3.3 V row access strobe for DRAM and SDRAM Bank 0 RAS1N/DCS1N 48 O 8 mA output drive 3.3 V row access strobe for DRAM and SDRAM Bank 1 LCASN 46 O 8 mA output drive 3.3 V column access strobe lower byte MLCASN 43 O 8mA output drive 3.3 V column access strobe mid lower byte MUCASN 44 O 8 mA output drive 3.3 V column access strobe mid upper byte UCASN 42 O 8 mA output drive 3.3 V column access strobe upper byte WEN 62 O 8 mA output drive 3.3 V write enable DCS0N 47 O 8mA output drive 3.3 V chip select for SDRAM Bank 0 CS6N to CS0N 50 to 56 O 8 mA output drive 3.3 V chip select OEN 58 O 8 mA output drive 3.3 V output enable DTACKN 59 I TTL input 5 V Data termination acknowledge. Asserted LOW by
CS_SDN 60 O 2 mA output drive 3.3 V selects the graphics SDRAM memory space of the
I/O bidirectional, 6 mA output drive 5 V I/O lines or upper 16-bit data bus. The data bus
I/O bidirectional, 8 mA output drive 3.3 V lower 16-bit data bus
O 8 mA output drive 3.3 V address bus
(1)
data bus size of the booting device.
LOW, it indicates if the system should reboot from a 16-bit or 8-bit device.
width of the booting device is automatically configured at power-on.
the peripheral when the data bus is valid.
SAA7215
DESCRIPTION
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
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2000 Jun 14 7
SYMBOL PIN I/O BUFFER TYPE VOLT
(1)
DESCRIPTION
CS_RGN 61 O 2mA output drive 3.3 V selects the control registers of the SAA7215 CLK 91 O 8 mA output drive 3.3 V 40.5 MHz clock
UART 0 interface (4 pins)
RXD0 141 I TTL input 5 V UART0 receive data line or receive serial data TXD0 142 O 2 mA output drive 3.3 V UART 0 transmit data line or transmit serial data RTSN0 143 O 2 mA output drive 3.3 V UART 0 request to send CTSN0 144 I TTL input 5 V UART 0 clear to send
UART 1 and SSI interfaces (5 pins)
RXD1/V34_RXD 137 I TTL input 5 V UART 1 receive data line or receive serial data of
the SSI interface
TXD1/V34_TXD 138 O 2 mA output drive 3.3 V UART 1 transmit data line or transmit serial data of
the SSI interface
RTSN1/V34_FS 139 I/O bidirectional, 3 mA output drive 5 V UART 1 request to send (output) or frame
synchronization reference of the SSI interface (input)
CTSN1/V34_CLK 140 I TTL input 5 V UART1 clear to send or serial input interface clock
of the SSI interface (up to 3.375 MHz)
MCLK 146 O 2 mA output drive 3.3 V master clock for the SSI interface (36.684 MHz)
UART 2 interface (2 pins)
RXD2 135 I TTL input 5 V UART2 receive data line TXD2 136 O 2 mA output drive 3.3 V UART 2 transmit data line
2
I
C-bus 0 interface (2 pins)
2
SCL0 149 I/O bidirectional with open-drain
5V I
C-bus 0 clock line
8 mA output drive
SDA0 150 I/O bidirectional with open-drain
5V I
2
C-bus 0 data line
8 mA output drive
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
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2000 Jun 14 8
SYMBOL PIN I/O BUFFER TYPE VOLT
2
C-bus 1 interface (2 pins)
I
SCL1 147 I/O bidirectional with open-drain
(1)
5V I
2
C-bus 1 clock line
DESCRIPTION
8 mA output drive
SDA1 148 I/O bidirectional with open-drain
5V I
2
C-bus 1 data line
8 mA output drive
Smart card 0 interface (5 pins)
CLK_CARD0 128 O 2 mA output drive 3.3 V ISO UART 0 card clock CMDVCCN0 129 O 2 mA output drive 3.3 V ISO UART 0 command of the VCC RSTIN0 132 O 2mA output drive 3.3 V ISO UART 0 reset of the card OFFN0 133 I TTL input 5 V ISO UART 0 card presence SC_I/O0 134 I/O bidirectional with open-drain
5 V ISO UART0 I/O line
8 mA output drive
Smart card 1 interface (5 pins)
CLK_CARD1 122 O 2 mA output drive 3.3 V ISO UART 1 card clock CMDVCCN1 123 O 2 mA output drive 3.3 V ISO UART 1 command of the VCC RSTIN1 124 O 2mA output drive 3.3 V ISO UART 1 reset of the card OFFN1 125 I TTL input 5 V ISO UART 1 card presence SC_I/O1 126 I/O bidirectional with open-drain
5 V ISO UART1 I/O line
8 mA output drive
Input Stream interface (11 pins)
PKTSTROBE 154 I TTL input 5 V byte strobe or bit strobe PKTSYNC 155 I TTL input 5 V packet synchronization PKTVALID 156 I TTL input 5 V data valid, or bit stream word select PKTDATA7 to PKTDATA0 157 to 164 I TTL input 5 V 8-bit primary TS data input
GP/HS interface (11 pins)
GPDATA7 to GPDATA0 166 to 169,
I/O bidirectional, 3 mA output drive 5 V GP/HS data bus
171 to 174 GPVALID 175 I/O bidirectional, 3 mA output drive 5 V GP/HS control lines GPSYNC 176 I/O bidirectional, 3 mA output drive 5 V GP/HS control lines GPSTROBE 177 I/O bidirectional, 3 mA output drive 5 V GP/HS control lines
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
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2000 Jun 14 9
SYMBOL PIN I/O BUFFER TYPE VOLT
SAA7215 MPEG interface (11 pins)
V_STROBE 93 O 2 mA output drive 3.3 V HIGH-to-LOW transition strobes the video data in
A_STROBE 94 O 2 mA output drive 3.3 V HIGH-to-LOW transition strobes the audio data in
AV_ERROR 95 O 2 mA output drive 3.3 V flag for bit stream error (active HIGH) AV_DATA7 to AV_DATA0 96 to 103 O 2 mA output drive 3.3 V MPEG audio/video stream output port
IEEE 1284 interface (18 pins)
GPD0 to GPD7 190 to 197 I/O bidirectional, 3 mA output drive 5 V parallel data bus NSELECTIN 199 I/O bidirectional, 3 mA output drive 5 V host to peripheral select line NINIT 200 I/O bidirectional, 3 mA output drive 5 V host to peripheral control line NSTROBE 201 I/O bidirectional, 3 mA output drive 5 V host to peripheral strobe line NACK 202 I/O bidirectional, 3 mA output drive 5 V peripheral acknowledge line BUSY 203 I/O bidirectional, 3 mA output drive 5 V peripheral busy line PERROR 204 I/O bidirectional, 3 mA output drive 5 V peripheral error line SELECT 205 I/O bidirectional, 3 mA output drive 5 V peripheral on-line NAUTOF 206 I/O bidirectional, 3 mA output drive 5 V host to peripheral control line NFAULT 207 I/O bidirectional, 3 mA output drive 5 V peripheral error line DIR1284 208 O 2 mA output drive 3.3 V direction control of the external buffers
PWM interface (1 pin)
PWM0 165 O open-drain 8 mA output drive 5 V open-drain 5 V tolerant for VCXO control
System interface (3 pins)
RESETN 1 I/O bidirectional with open-drain
8 mA output drive and Schmitt trigger input with high
hysteresis XTAL1 153 I 3.3 V 13.5 MHz crystal input XTAL2 152 O 3.3 V 13.5 MHz crystal output
(1)
the AV_DATA stream
the AV_DATA stream
3.3 V General system reset; active LOW. The pad is bidirectional with an open-drain which is asserted LOW when the internal watchdog time out is detected.
DESCRIPTION
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
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2000 Jun 14 10
SYMBOL PIN I/O BUFFER TYPE VOLT
JTAG and Test interface (5 pins)
TDO 178 O 3-state, 2 mA output drive 3.3 V Test data output/Target PC output.
TDI 179 I TTL input 5 V Test data input/Debug interrupt.
TMS 180 I TTL input 5 V Testmode select. This input is decoded by the TAP
TRST 181 I TTL input 5 V Testreset. Active LOW level for asynchronous reset
TCK 184 I TTL input 5 V Test clock. Input clock used to shift data into or out
EJTAG extension reserved for PR3930 (4 pins)
DSU_CLK 185 O 2 mA output drive 3.3 V DSU clock is equivalent to the processor clock.
PCST0 to PCST2 186, 188 and 189 O 2 mA output drive 3.3 V CPUstatus: debug mode, pipeline stall, occurrence
(1)
Real-time trace mode off. Serial output data is shifted from JTAG instruction register to the TDO pin on the falling edge of the TCK clock. When no data is shifted out, TDO is 3-stated.
Real-time trace mode on. TDO provides non-sequential program counter output at the processor clock speed.
Real-time trace mode off. Serial input data (TDI) is shifted into the JTAG instruction register or data register on the rising edge of the TCK clock, depending of the TAP controller state.
Real-time trace mode on. An active LOW level at this input sampled by TCK positive edge, is used as interrupt to switch the real-time trace mode off (standard JTAG).
controller to control test operation. Sampled on the rising edge of TCK.
of the EJTAG module, independent of the processor logic.
from the JTAG instruction or data register.
Captures address and data from pin TDO when PC trace mode is on. Is 3-stated when bit 0 or 15 of the JTAG control register is logic 0.
of exception
DESCRIPTION
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
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2000 Jun 14 11
SYMBOL PIN I/O BUFFER TYPE VOLT
(1)
DESCRIPTION
Supplies (29 pins)
V
DD(P)
3, 17, 31, 43, 66,
−− pad supply voltage 80, 92, 115, 145 and 187
V
SS(P)
10, 23, 37, 57, 72,
−− ground supply 86, 104, 127, 170 and 198
V
DD(C)
27, 79, 130
−− core supply voltage and 182
V
SS(C)
26, 78, 131
−− ground supply and 183
V
DD(PLL)
151 −− analog supply for the on-chip PLLs
Note
1. 5 V tolerant inputs can receive signals swinging between V
and 3.3 V or VSS and 5 V. 5 V tolerant bidirectional I/O pins can receive signals
SS
swinging between VSS and 3.3 V or VSS and 5 V when they are inputs and swing between VSS and VDD when they are outputs.
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
handbook, halfpage
208
1
SAA7219
52
53
Fig.2 Pin configuration
157
104
156
105
FCE380
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

6 APPLICATION INFORMATION

handbook, full pagewidth
Telecommunication i/f
FRONT PANEL
CONTROL
VXX
MODEM
TDA8004Smart cards
16-MBIT
SDRAM
16-MBIT
SDRAM
(OPTIONAL)
LR
A DAC
SWITCHING
RF in
TDA8060 TDA5056
TUNER
SAA8044
(SDD)
SAA7219
SAA7215
2
MPEG TSI2C-bus
AV PES
CVBS/YC
RGB
BUFFERS
IEEE 1394
L + PHY
IEEE 1384 RS232
IEEE 1394
FLASH
DRAM
(OPTIONAL)
FCE375
SCART1 SCART2 SCART3
Fig.3 Set-top box example.
2000 Jun 14 12
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
6.1 Memory configurations Table 2 Low-end and high-end memory configurations
CONFIGURATION SDRAM DRAM PROM FLASH PERIPHERALS
Low-end 1M × 16 256K × 16 512K × 8 High-end up to 2 banks of 64 Mbits up to 2 banks of 4 Mbytes up to 4 Mbytes 2 to 7 banks of up to
4 Mbytes
SAA7219
16
16
DRAM/
SDRAM
SAA7215
8
16
PROM
SDRAM (MPEG)
FLASH RESERVED
Fig.4 Typical low-end memory configuration.
32
DRAM
PROM
FLASH 1 FLASH 2
FCE376
SAA7219
16
SAA7215
16
16
Fig.5 Typical high-end unified memory configuration.
2000 Jun 14 13
SDRAM (MPEG)
SDRAM
GRAPHICS
FCE377
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

7 PACKAGE OUTLINE

SQFP208: plastic shrink quad flat package; 208 leads (lead length 1.3 mm); body 28 x 28 x 3.4 mm; high stand-off height
c
y
X
A

SOT316-1

157
208
156
105
104
Z
E
e
H
E
E
w
M
b
p
A
2
A
A
1
(A )
3
θ
L
p
L
pin 1 index
1
w
b
e
p
M
Z
D
H
D
53
52
v
M
D
A
B
v
M
B
detail X
0 5 10 mm
scale
DIMENSIONS (mm are the original dimensions)
mm
A
max.
4.10
0.50
0.25
3.6
3.2
0.25
UNIT A1A2A3b
cE
p
0.27
0.20
0.17
0.09
(1)
(1) (1)(1)
D
28.1
27.9
eH
H
28.1
27.9
0.5
30.9
30.3
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
OUTLINE VERSION
IEC JEDEC EIAJ
REFERENCES
SOT316-1 MS-029
2000 Jun 14 14
D
E
30.9
30.3
LL
p
0.75
0.45
0.080.21.3 0.08
EUROPEAN
PROJECTION
Z
D
1.39
1.11
Zywv θ
E
1.39
1.11
o
8
o
0
ISSUE DATE
99-12-27 00-01-25
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

8 SOLDERING

8.1 Introduction to soldering surface mount packages

Thistextgivesavery brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our
“Data Handbook IC26; Integrated Circuit Packages”
(document order number 9398 652 90011). There is no soldering method that is ideal for all surface
mount IC packages. Wave soldering is not alwayssuitable for surface mount ICs, or for printed-circuit boards with high population densities. In these situations reflow soldering is often used.
8.2 Reflow soldering
Reflow soldering requires solder paste (a suspension of fine solder particles, flux and binding agent) to be applied tothe printed-circuit board by screen printing, stencillingor pressure-syringe dispensing before package placement.
Several methods exist for reflowing; for example, infrared/convection heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 and 200 seconds depending on heating method.
Typical reflow peak temperatures range from 215 to 250 °C. The top-surface temperature of the packages should preferable be kept below 230 °C.
If wave soldering is used the following conditions must be observed for optimal results:
Use a double-wave soldering method comprising a turbulent wave with high upward pressure followed by a smooth laminar wave.
For packages with leads on two sides and a pitch (e): – larger than or equal to 1.27 mm, the footprint
longitudinal axis is preferred to be parallel to the transport direction of the printed-circuit board;
– smaller than 1.27 mm, the footprint longitudinal axis
must be parallel to the transport direction of the printed-circuit board.
The footprint must incorporate solder thieves at the downstream end.
Forpackageswithleadsonfoursides,thefootprintmust be placed at a 45° angle to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves downstream and at the side corners.
During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured.
Typical dwell time is 4 seconds at 250 °C. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications.

8.3 Wave soldering

Conventional single wave soldering is not recommended forsurfacemountdevices(SMDs)orprinted-circuitboards with a high component density, as solder bridging and non-wetting can present major problems.
To overcome these problems the double-wave soldering method was specifically developed.
2000 Jun 14 15

8.4 Manual soldering

Fix the component by first soldering two diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 °C.
When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 °C.
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
8.5 Suitability of surface mount IC packages for wave and reflow soldering methods
PACKAGE
WAVE REFLOW
(1)
BGA, LFBGA, SQFP, TFBGA not suitable suitable
SOLDERING METHOD
HLQFP, HSQFP, HSOP, HTQFP, HTSSOP, SMS not suitable
(3)
PLCC
, SO, SOJ suitable suitable LQFP, QFP, TQFP not recommended SSOP, TSSOP, VSO not recommended
(2)
(3)(4) (5)
suitable
suitable suitable
Notes
1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum temperature (with respect to time) and body size of the package, there is a risk that internal or external package cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the Drypack information in the
“Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”
.
2. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink (at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version).
3. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction. The package footprint must incorporate solder thieves downstream and at the side corners.
4. Wave soldering is only suitable for LQFP, TQFP and QFP packages with a pitch (e) equal to or larger than 0.8 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.
5. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.
2000 Jun 14 16
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219

9 DATA SHEET STATUS

DATA SHEET STATUS
PRODUCT
STATUS

DEFINITIONS

(1)
Objective specification Development This data sheet contains the design target or goal specifications for
product development. Specification may change in any manner without notice.
Preliminary specification Qualification This data sheet contains preliminary data, and supplementary data will be
published at a later date. Philips Semiconductors reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
Product specification Production This data sheet contains final specifications. Philips Semiconductors
reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
Note
1. Please consult the most recently issued data sheet before initiating or completing a design.
10 DEFINITIONS Short-form specification The data in a short-form
specification is extracted from a full data sheet with the same type number and title. For detailed information see the relevant data sheet or data handbook.
Limiting values definition  Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 60134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device attheseorat any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information  Applications that are described herein for any of these products are for illustrative purposes only. Philips Semiconductors make norepresentationorwarrantythatsuchapplicationswillbe suitable for the specified use without further testing or modification.

11 DISCLAIMERS Life support applications These products are not

designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury.Philips Semiconductorscustomersusingorsellingtheseproducts for use in such applications do so at their own risk and agree to fully indemnify Philips Semiconductors for any damages resulting from such application.
Right to make changes  Philips Semiconductors reserves the right to make changes, without notice, in the products, including circuits, standard cells, and/or software, described or contained herein in order to improve design and/or performance. Philips Semiconductors assumes no responsibility or liability for theuseofanyoftheseproducts,conveysnolicenceortitle under any patent, copyright, or mask work right to these products,andmakes no representations or warranties that these products are free from patent, copyright, or mask work right infringement, unless otherwise specified.
2
12 PURCHASE OF PHILIPS I
Purchase of Philips I
C COMPONENTS
2
C components conveys a license under the Philips’ I2C patent to use the components in the I2C system provided the system conforms to the I2C specification defined by Philips. This specification can be ordered using the code 9398 393 40011.
2000 Jun 14 17
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
NOTES
2000 Jun 14 18
Philips Semiconductors Product specification
MPEG2 Transport RISC processor SAA7219
NOTES
2000 Jun 14 19
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2000
Internet: http://www.semiconductors.philips.com
70
Printed in The Netherlands 753504/02/pp20 Date of release: 2000 Jun 14 Document order number: 9397 750 06809
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