Datasheets isl6594d Datasheet

Page 1
®
ISL6594D
Data Sheet December 3, 2007
Advanced Synchronous Rectified Buck MOSFET Drivers with Protection Features
The ISL6594D is high frequency MOSFET driver specifically designed to drive upper and lower power N-Channel MOSFETs in a synchronous rectified buck converter topology. This driver combined with the ISL6594D Digital Multi-Phase Buck PWM controller and N-Channel MOSFET s forms a complete core-voltage regulator solution for advanced microprocessors.
The ISL6594D drives both upper and lower gates over a range of 4.5V to 13.2V. This drive-voltage provides the flexibility necessary to optimize applications involving trade-offs between gate charge and conduction losses.
An advanced adaptive zero shoot-through protection is integrated to prevent both the upper and lower MOSFETs from conducting simultaneously and to minimize the dead time. The ISL6594D includes an overvoltage protection feature operational before VCC exceeds its turn-on threshold, at which the PHASE node is connected to the gate of the low side MOSFET (LGATE). The output voltage of the converter is then limited by the threshold of the low side MOSFET, which provides some protection to the microprocessor if the upper MOSFET(s) is shorted.
The ISL6594D also features an input that recognizes a high-impedance state, working together with Intersil multi­phase PWM controllers to prevent negative transients on the controlled output voltage when operation is suspended. This feature eliminates the need for the Schottky diode that may be utilized in a power system to protect the load from negative output voltage damage.
Ordering Information
PART NUMBER
(Note)
ISL6594DCBZ 6594 DCBZ 0 to +85 8 Ld SOIC M8.15 ISL6594DCBZ-T* 6594 DCBZ 0 to +85 8 Ld SOIC
ISL6594DCRZ 94DZ 0 to +85 10 Ld 3x3 DFN L10.3x3 ISL6594DCRZ-T* 94DZ 0 to +85 10 Ld 3x3 DFN
*Please refer to TB347 for details on reel specifications. NOTE: These Intersil Pb-free plastic packaged products employ
special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate PLUS ANNEAL - e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
PART
MARKING
TEMP.
RANGE (°C)
PA CKAGE
(Pb-free)
Tape and Reel
Tape and Reel
PKG.
DWG. #
M8.15
L10.3x3
FN9282.1
Features
• Dual MOSFET Drives for Synchronous Rectified Bridge
• Pin-to-pin Compatible with ISL6596
• Advanced Adaptive Zero Shoot-Through Protection
- Body Diode Detection
- Auto-zero of r
Conduction Offset Effect
DS(ON)
• Adjustable Gate Voltage for Optimal Efficiency
• 36V Internal Bootstrap Schottky Diode
• Bootstrap Capacitor Overcharging Prevention
• Supports High Switching Frequency (up to 2MHz)
- 3A Sinking Current Capability
- Fast Rise/Fall Times and Low Propagation Delays
• Optimized for 3.3V PWM Input
• Three-State PWM Input for Output Stage Shutdown
• Three-State PWM Input Hysteresis for Applications With Power Sequencing Requirement
• Pre-POR Overvoltage Protection
• VCC Undervoltage Protection
• Expandable Bottom Copper Pad for Enhanced Heat Sinking
• Dual Flat No-Lead (DFN) Package
- Near Chip-Scale Package Footprint; Improves PCB
Efficiency and Thinner in Profile
• Pb-Free (RoHS Compliant)
Applications
• Optimized for POL DC/DC Converters for IBA Systems
• Core Regulators for Intel® and AMD® Microprocessors
• High Current DC/DC Converters
• High Frequency and High Efficiency VRM and VRD
Related Literature
Technical Brief TB363 “Guidelines for Handling and Processing Moisture Sensitive Surface Mount Devices (SMDs)”
Technical Brief TB389 “PCB Land Pattern Design and Surface Mount Guidelines for QFN (MLFP) Packages”
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright Intersil Americas Inc. 2006, 2007. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
Page 2
ISL6594D
Pinouts
UGATE
BOOT
PWM
GND
Block Diagram
ISL6594DCB
(8 LD SOIC)
TOP VIEW
1 2 3 4
VCC
PWM
+5V
13.6k
6.4k
8
PHASE
7
PVCC
6
VCC
5
LGATE
UVCC
Pre-POR OVP
FEATURES
POR/
CONTROL
LOGIC
ISL6594D
SHOOT-
THROUGH
PROTECTION
UGATE
(LVCC)
BOOT
N/C
PWM
GND
ISL6594DCR
(10 LD 3x3 DFN)
TOP VIEW
1 2
GND
3 4 5
BOOT
UGATE
PHASE
PVCC
UVCC = PVCC FOR ISL6594D
LGATE
10
9 8 7 6
PHASE PVCC
N/C VCC
LGATE
PAD
GND
FOR DFN DEVICES, THE PAD ON THE BOTTOM SIDE OF THE PACKAGE MUST BE SOLDERED TO THE CIRCUIT’S GROUND.
2
FN9282.1
December 3, 2007
Page 3
Typical Application - 4 Channel Converter Using ISL6592 and ISL6594D Gate Drivers
+12V
+5V
3
+3.3V
VDD
ISL6592
VID4 VID3 VID2 VID1
FROM µP
TO µP
FAULT
OUTPUTS
2
C I/F
December 3, 2007
FN9282.1
I
BUS
VID0 VID5 LL0 LL1 OUTEN
VCC_PWRGD
RESET_N
FAULT1
FAULT2
SDA
SCL SADDR
V12_SEN
GND
OUT1
OUT2
ISEN1
OUT3 OUT4
ISEN2
OUT5
OUT6
ISEN3
OUT7
OUT8
ISEN4
OUT9
OUT10
ISEN5
ISEN5
OUT11
OUT12
ISEN6
TEMP_SEN
CAL_CUR_EN
CAL_CUR_SEN
VSENP VSENN
1
UGATE
2
BOOT
3
PWM
4
GND
1
UGATE
2
BOOT
3
PWM
4
GND
1
UGATE
2
BOOT
3
PWM
4
GND
1
UGATE
2
BOOT
3
PWM
4
GND
ISL6594D
PHASE
PVCC
LGATE
ISL6594D
PHASE
PVCC
LGATE
ISL6594D
PHASE
PVCC
LGATE
ISL6594D
PHASE
PVCC
LGATE
VCC
VCC
VCC
VCC
8
7
6
5
8
7
6
5
ISL6594D
Vout
8
7
6
5
RTN
8
7
6
5
RTHERM
Page 4
ISL6594D
Absolute Maximum Ratings Thermal Information
Supply Voltage (VCC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15V
Supply Voltage (PVCC) . . . . . . . . . . . . . . . . . . . . . . . . . VCC + 0.3V
BOOT Voltage (V Input Voltage (V
UGATE. . . . . . . . . . . . . . . . . . . V
V
BOOT-GND
PWM
- 3.5V (<100ns Pulse Width, 2µJ) to V
PHASE
LGATE. . . . . . . . . . . . . . . . . . . . . . GND - 0.3V
GND - 5V (<100ns Pulse Width, 2µJ) to V
PHASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . GND - 0.3V
GND - 8V (<400ns, 20µJ) to 30V (<200ns, V
ESD Rating
). . . . . . . . . . . . . . . . . . . . . . . . . . . .36V
) . . . . . . . . . . . . . . . . . . . . . .GND - 0.3V to 7V
PHASE
- 0.3VDC to V
to V
DC
BOOT-GND
BOOT BOOT PVCC PVCC
to 15V
DC
+ 0.3V + 0.3V + 0.3V + 0.3V
DC
<36V))
Human Body Model . . . . . . . . . . . . . . . . . . . .Class I JEDEC STD
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty.
NOTES:
is measured with the component mounted on a high effective thermal conductivity test board in free air.
1. θ
JA
is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See
2. θ
JA
Tech Brief TB379.
3. For θ
, the “case temp” location is the center of the exposed metal pad on the package underside.
JC
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted.
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNITS
VCC SUPPLY CURRENT
Bias Supply Current I
Gate Drive Bias Current I
VCC
I
VCC
PVCC
I
PVCC
POWER-ON RESET AND ENABLE
VCC Rising Threshold 6.1 6.4 6.7 V VCC Falling Threshold 4.7 5.0 5.3 V
PWM INPUT (See Timing Diagram on page 6)
Input Current I
PWM
PWM Rising Threshold (Note 4) V PWM Falling Threshold (Note 4) V Typical Three-State Shutdown Window V Three-State Lower Gate Falling Threshold V Three-State Lower Gate Rising Threshold V Three-State Upper Gate Rising Threshold V Three-State Upper Gate Falling Threshold V Shutdown Hold-off Time t UGATE Rise Time (Note 4) t LGATE Rise Time (Note 4) t UGATE Fall Time (Note 4) t LGATE Fall Time (Note 4) t UGATE Turn-On Propagation Delay (Note 4) t
TSSHD
RU RL FU
FL
PDHU
ISL6594D, f ISL6594D, f ISL6594D, f
ISL6594D, f
V
PWM
V
PWM CC CC CC CC CC CC CC
V
PVCC
V
PVCC
V
PVCC
V
PVCC
V
PVCC
Thermal Resistance θ
(°C/W) θJC (°C/W)
JA
SOIC Package (Note 1) . . . . . . . . . . . . 100 N/A
DFN Package (Notes 2, 3). . . . . . . . . . 48 7
Maximum Junction Temperature (Plastic Package) . . . . . . . +150°C
Maximum Storage Temperature Range. . . . . . . . . .-65°C to +150°C
Pb-free reflow profile . . . . . . . . . . . . . . . . . . . . . . . . . .see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
Recommended Operating Conditions
Ambient Temperature Range. . . . . . . . . . . . . . . . . . . . 0°C to +85°C
Maximum Operating Junction Temperature. . . . . . . . . . . . . +125°C
Supply Voltage, V
Supply Voltage Range, PVCC . . . . . . . . . . . . . . . . 5V to 12V ±10%
= 300kHz, V
PWM
= 1MHz, V
PWM
= 300kHz, V
PWM
= 1MHz, V
PWM
= 3.3V - 400 - µA
= 0V - -350 - µA = 12V - 1.70 - V = 12V - 1.30 - V = 12V 1.23 - 1.82 V = 12V - 1.18 - V = 12V - 0.76 - V = 12V - 2.36 - V = 12V - 1.96 - V
= 12V, 3nF Load, 10% to 90% - 26 - ns
= 12V, 3nF Load, 10% to 90% - 18 - ns
= 12V, 3nF Load, 90% to 10% - 18 - ns
= 12V, 3nF Load, 90% to 10% - 12 - ns
= 12V, 3nF Load, Adaptive - 10 - ns
. . . . . . . . . . . . . . . . . . . . . . . . . . 6.8V to 13.2V
CC
= 12V - 4.5 - mA
VCC
= 12V - 5 - mA
VCC
= 12V - 7.5 - mA
PVCC
= 12V - 8.5 - mA
PVCC
- 245 - ns
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December 3, 2007
Page 5
ISL6594D
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Noted. (Continued)
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNITS
LGATE Turn-On Propagation Delay (Note 4) t UGATE Turn-Off Propagation Delay (Note 4) t LGATE Turn-Off Propagation Delay (Note 4) t LG/UG Three-State Propagation Delay (Note 4) t
PDHL PDLU
PDLL
PDTS
OUTPUT (Note 4)
Upper Drive Source Current I Upper Drive Source Impedance R Upper Drive Sink Current I Upper Drive Sink Impedance R Lower Drive Source Current I Lower Drive Source Impedance R Lower Drive Sink Current I Lower Drive Sink Impedance R
U_SOURCEVPVCC
U_SOURCE
U_SINK
U_SINK
L_SOURCEVPVCC
L_SOURCE
L_SINK
L_SINK
NOTE:
4. Limits should be considered typical and are not production tested.
V
= 12V, 3nF Load, Adaptive - 10 - ns
PVCC
V
= 12V, 3nF Load - 10 - ns
PVCC
V
= 12V, 3nF Load - 10 - ns
PVCC
V
= 12V, 3nF Load - 10 - ns
PVCC
= 12V, 3nF Load - 1.25 - A
150mA Source Current 1.4 2.0 3.0 Ω V
= 12V, 3nF Load - 2 - A
PVCC
150mA Sink Current 0.9 1.65 3.0 Ω
= 12V, 3nF Load - 2 - A
150mA Source Current 0.85 1.3 2.2 Ω V
= 12V, 3nF Load - 3 - A
PVCC
150mA Sink Current 0.60 0.94 1.35 Ω
Functional Pin Description
PACKAGE PIN #
1 1 UGATE Upper gate drive output. Connect to gate of high-side power N-Channel MOSFET. 2 2 BOOT Floating bootstrap supply pin for the upper gate drive. Connect the bootstrap capacitor between this pin and the
- 3, 8 N/C No Connection.
3 4 PWM The PWM signal is the control input for the driver. The PWM signal can enter three distinct states during operation, see
4 5 GND Bias and reference ground. All signals are referenced to this node. It is also the power ground return of the driver. 5 6 LGATE Lower gate drive output. Connect to gate of the low-side power N-Channel MOSFET. 6 7 VCC Its operating range is +6.8V to 13.2V. Place a high quality low ESR ceramic capacitor from this pin to GND. 7 9 PVCC This pin supplies power to both upper and lower gate drives. Its operating range is +4.5V to 13.2V. Place a high
8 10 PHASE Connect this pin to the SOURCE of the upper MOSFET and the DRAIN of the lower MOSFET. This pin provides
9 11 PAD Connect this pad to the power ground plane (GND) via thermally enhanced connection.
PIN
SYMBOL FUNCTIONSOIC DFN
PHASE pin. The bootstrap capacitor provides the charge to turn on the upper MOSFET. See “Internal Bootstrap Device” on page 7 for guidance in choosing the capacitor value.
Three-State PWM Input” on page 6 for further details. Connect this pin to the PWM output of the controller.
quality low ESR ceramic capacitor from this pin to GND.
a return path for the upper gate drive.
5
FN9282.1
December 3, 2007
Page 6
Description
ISL6594D
PWM
t
PDLU
t
FU
t
RL
FIGURE 1. TIMING DIAGRAM
UGATE
LGATE
t
PDLL
t
PDHU
t
RU
t
FL
t
PDHL
Operation
Designed for versatility and speed, the ISL6594D MOSFET driver controls both high-side and low-side N-Channel FETs of a half-bridge power train from one externally provided PWM signal.
Prior to VCC exceeding its POR level, the Pre-POR overvoltage protection function is activated during initial start-up; the upper gate (UGATE) is held low and the lower gate (LGATE), controlled by the Pre-POR overvoltage protection circuits, is connected to the PHASE. Once the VCC voltage surpasses the VCC Rising Threshold (see “Electrical Specifications” on page 4), the PWM signal takes control of gate transitions. A rising edge on PWM initiates the turn-off of the lower MOSFET (see Timing Diagram on page 6). After a short propagation delay [t gate begins to fall. Typical fall times [t
FL
“Electrical Specifications” on page 4. Adaptive shoot-through circuitry monitors the LGATE voltage and determines the upper gate delay time [t
]. This prevents both the lower
PDHU
and upper MOSFETs from conducting simultaneously. Once this delay period is complete, the upper gate drive begins to rise [t
] and the upper MOSFET turns on.
RU
A falling transition on PWM results in the turn-off of the upper MOSFET and the turn-on of the lower MOSFET. A short propagation delay [t gate begins to fall [t
] is encountered before the upper
PDLU
]. Again, the adaptive shoot-through
FU
circuitry determines the lower gate delay time, t PHASE voltage and the UGATE voltage are monitored, and the lower gate is allowed to rise after PHASE drops below a level or the voltage of UGATE to PHASE reaches a level depending upon the current direction (See next section for details). The lower gate then rises [t
], turning on the lower
RL
MOSFET.
], the lower
PDLL
] are provided in the
. The
PDHL
1.18V < PWM < 2.36V
t
TSSHD
Advanced Adaptive Zero Shoot-Through Deadtime Control (Patent Pending)
The ISL6594D driver incorporates a unique adaptive deadtime control technique to minimize deadtime, resulting in high efficiency from the reduced freewheeling time of the lower MOSFETs’ body-diode conduction, and to prevent the upper and lower MOSFETs from conducting simultaneously. This is accomplished by ensuring either rising gate turns on its MOSFET with minimum and sufficient delay after the other has turned off.
During turn-off of the lower MOSFET, the PHASE voltage is monitored until it reaches a -0.2V/+0.8V trip point within 15ns for a forward/reverse current, at which time the UGATE turns on after 10ns propagation delay. An auto-zero comparator is used to correct the r voltage preventing from false detection of the -0.2V phase level during r current and/or 15ns phase detect expired, the UGATE turns on after 10ns propagation delay. During the phase detection, the disturbance of LGATE’s falling transition on the PHASE node is blanked out to prevent falsely tripping. Once the PHASE is high, the advanced adaptive shoot-through circuitry monitors the PHASE and UGATE voltages during a PWM falling edge and the subsequent UGATE turn-off. If either the UGATE falls to less than 1.75V above the PHASE or the PHASE falls to less than +0.8V, the LGATE is released to turn on after 10ns propagation delay.
Three-State PWM Input
A unique feature of these drivers and other Intersil drivers is the addition of a shutdown window to the PWM input. If the PWM signal enters and remains within the shutdown window for a set hold-off time, the driver outputs are disabled and both MOSFET gates are pulled and held low. The shutdown state is removed when the PWM signal moves outside the shutdown window. Otherwise, the PWM rising and falling
t
PDTS
DS(ON)
0.76V < PWM < 1.96V
t
TSSHD
t
PDTS
drop in the phase
DS(ON)
conduction period. In the case of zero
6
FN9282.1
December 3, 2007
Page 7
ISL6594D
thresholds outlined in the “Electrical Specifications” on page 4 determine when the lower and upper gates are enabled.
This feature helps prevent a negative transient on the output voltage when the output is shut down, eliminating the Schottky diode that is used in some systems for protecting the load from reversed output voltage events.
In addition, more than 400mV hysteresis also incorporates into the three-state shutdown window to eliminate PWM input oscillations due to the capacitive load seen by the PWM input through the body diode of the controller’s PWM output when the power-up and/or power-down sequence of bias supplies of the driver and PWM controller are required.
Power-On Reset (POR) Function
During initial start-up, the VCC voltage rise is monitored. Once the rising VCC voltage exceeds 6.4V (typically), operation of the driver is enabled and the PWM input signal takes control of the gate drives. If VCC drops below the falling threshold of 5.0V (typically), operation of the driver is disabled.
Pre-POR Overvoltage Protection
Prior to VCC exceeding its POR level, the upper gate is held low and the lower gate is controlled by the overvoltage protection circuits. The upper gate driver is powered from PVCC and will be held low when a voltage of 2.75V or higher is present on PVCC as VCC surpasses its POR threshold. The PHASE is connected to the gate of the low side MOSFET (LGATE), which provides some protection to the microprocessor if the upper MOSFET(s) is shorted during start-up, normal, or shutdown conditions. For complete protection, the low side MOSFET should have a gate threshold well below the maximum voltage rating of the load/microprocessor.
Internal Bootstrap Device
Both drivers feature an internal bootstrap Schottky diode. Simply adding an external capacitor across the BOOT and PHASE pins completes the bootstrap circuit. The bootstrap function is also designed to prevent the bootstrap capacitor from overcharging due to the large negative swing at the trailing-edge of the PHASE node. This reduces voltage stress on the boot to phase pins.
The bootstrap capacitor must have a maximum voltage rating above PVCC + 5V and its capacitance value can be chosen from Equation 1:
Q
GATE
C
BOOT_CAP
Q
GATE
--------------------------------------
ΔV
BOOT_CAP
QG1PVCC
----------------------------------- -
V
GS1
(EQ. 1)
=
N
Q1
where Q at V control MOSFETs. The DV
is the amount of gate charge per upper MOSFET
G1
gate-source voltage and NQ1 is the number of
GS1
BOOT_CAP
term is defined as the
allowable droop in the rail of the upper gate drive. As an example, suppose two IRLR7821 FET s are chosen as
the upper MOSFETs. The gate charge, Q sheet is 10nC at 4.5V (V Q
is calculated to be 53nC for PVCC = 12V. We will
GATE
) gate-source voltage. Then the
GS
, from the data
G
assume a 200mV droop in drive voltage over the PWM cycle. We find that a bootstrap capacitance of at least
0.267
µF is required.
1.6
1.4
1.2
1.0
(µF)
0.8
0.6
BOOT_CAP
C
0.4
0.2 20nC
0.0
FIGURE 2. BOOTSTRAP CAPACITANCE vs BOOT RIPPLE
Q
50nC
VOLTAGE
= 100nC
GATE
0.30.0 0.1 0.2 0.4 0.5 0.6 0.90.7 0.8 1.0 ΔV
BOOT_CAP
(V)
Gate Drive Voltage Versatility
The ISL6594D provides the user flexibility in choosing the gate drive voltage for efficiency optimization. The ISL6594D ties the upper and lower drive rails together. Simply applying a voltage from +4.5V up to 13.2V on PVCC sets both gate drive rail voltages simultaneously, while VCC’s operating range is from +6.8V up to 13.2V. For 5V operation, ISL6596/ISL6609 is recommended.
Power Dissipation
Package power dissipation is mainly a function of the switching frequency (f external gate resistance, and the selected MOSFET’s inte rnal gate resistance and total gate charge. Calculating the power dissipation in the driver for a desired application is critical to ensure safe operation. Exceeding the maximum allowable power dissipation level will push the IC beyond the maximum recommended operating junction temperature of +125°C. The maximum allowable IC power dissipation for the SO8 package is approximately 800mW at room temperature, while the power dissipation capacity in the DFN package, with a n exposed heat escape pad, is more than 1.5W . The DFN package is more suitable for high frequency applications. See “Layout Considerations” on page 8 for thermal transfer
), the output drive impedance, the
SW
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FN9282.1
December 3, 2007
Page 8
ISL6594D
improvement suggestions. When designing the driver into an application, it is recommended that the following calculations are used to ensure safe operation at the desired frequency for the selected MOSFETs. The total gate drive powe r losses due to the gate charge of MOSFETs and the driver’s internal circuitry and their corresponding average driver current can be estimated with Equations 2 and 3, respectively:
P
Qg_TOTPQg_Q1PQg_Q2IQ
QG1PVCC
P
Qg_Q1
P
Qg_Q2
⎛⎞
I
⎜⎟
DR
⎝⎠
where the gate charge (Q
---------------------------------------
V
GS1
QG2PVCC
---------------------------------------
V
GS2
QG1PVCC NQ1•
-----------------------------------------------------
V
GS1
+
G1
particular gate to source voltage (V corresponding MOSFET datasheet; I
VCC++=
2
NQ1•=
f
SW
2
NQ2•=
f
SW
Q
PVCC NQ2•
G2
-----------------------------------------------------
V
GS2
and QG2) is defined at a
and V
GS1
Q
GS2
is the driver’s total quiescent current with no load at both drive outputs; N and N
are number of upper and lower MOSFETs,
Q2
(EQ. 2)
+=
f
SWIQ
(EQ. 3)
) in the
Q1
respectively; PVCC is the drive voltage for both upper and lower FETs. The I
VCC product is the quiescent power of
Q*
the driver without capacitive load and is typically 116mW at 300kHz and VCC = PVCC = 12V.
The total gate drive power losses are dissipated among the resistive components along the transition path. The drive resistance dissipates a portion of the total gate drive power losses, the rest will be dissipated by the external gate resistors (R (R
and R
GI1
and RG2) and the internal gate resistors
G1
) of MOSFETs. Figures 3 and 4 show the
GI2
typical upper and lower gate drives turn-on transition path. The power dissipation on the driver can be roughly estimated as:
P
DRPDR_UPPDR_LOWIQ
R
⎛⎞
HI1
P
DR_UP
P
DR_LOW
R
EXT1RG1
--------------------------------------
⎜⎟
R
+
⎝⎠
HI1REXT1
R
⎛⎞
HI2
--------------------------------------
⎜⎟
R
+
⎝⎠
HI2REXT2
R
GI1
-------------
+=
N
Q1
VCC++=
R
LO1
----------------------------------------
+
R
+
LO1REXT1
R
LO2
----------------------------------------
+
R
+
LO2REXT2
R
EXT2RG2
P
Qg_Q1
---------------------
=
P
---------------------
=
R
-------------
+=
N
(EQ. 4)
2
Qg_Q2
2
GI2
Q2
PVCC
BOOT
R
PHASE
D
C
GD
R
HI1
LO1
G
R
GI1
R
G1
C
GS
S
Q1
C
DS
FIGURE 3. TYPICAL UPPER-GATE DRIVE TURN-ON PATH
PVCC
D
C
GD
R
HI2
R
LO2
G
R
GI2
R
G2
C
GS
S
Q2
C
DS
FIGURE 4. TYPICAL LOWER-GATE DRIVE TURN-ON PATH
Application Information
Layout Considerations
The parasitic inductances of the PCB and of the power devices’ packaging (both upper and lower MOSFETs) can cause serious ringing, exceeding absolute maximum rating of the devices. Careful layout can help minimize such unwanted stress. The following advice is meant to lead to an optimized layout:
• Keep decoupling loops (PVCC-GND and BOOT-PHASE) as short as possible.
• Minimize trace inductance, especially on low-impedance lines. All power traces (UGATE, PHASE, LGATE, GND, PVCC) should be short and wide, as much as possible.
• Minimize the inductance of the PHASE node. Ideally, the source of the upper and the drain of the lower MOSFET should be as close as thermally allowable.
• Minimize the current loop of the output and input power trains. Short the source connection of the lower MOSFET to ground as close to the transistor pin as feasible. Input capacitors (especially ceramic decoupling) should be placed as close to the drain of upper and source of lower MOSFETs as possible.
In addition, for heat spreading, place copper underneath the IC whether it has an exposed pad or not. The copper area can be extended beyond the bottom area of the IC and/or connected to buried power ground plane(s) with thermal
8
FN9282.1
December 3, 2007
Page 9
ISL6594D
vias. This combination of vias for vertical heat escape, extended copper plane, and buried planes for heat spreading allows the IC to achieve its full thermal potential.
Upper MOSFET Self Turn-On Effects at Start-up
Should the driver have insufficient bias voltage applied, its outputs are floating. If the input bus is energized at a high dV/dt rate while the driver outputs are floating, because of self-coupling via the internal C UGATE could momentarily rise up to a level greater than the threshold voltage of the MOSFET . This could potentially turn on the upper switch and result in damaging inrush energy. Therefore, if such a situation (when input bus powered up before the bias of the controller and driver is ready) could conceivably be encountered, it is a common practice to place a resistor (R
) across the gate and source of the
UGPH
upper MOSFET to suppress the Miller coupling effect. The value of the resistor depends mainly on the input voltage’s rate of rise, the C
GD/CGS
ratio, as well as the gate-source threshold of the upper MOSFET. A higher dV/dt, a lower C
DS/CGS
ratio, and a lower gate-source threshold upper FET will require a smaller resistor to diminish the effect of the internal capacitive coupling. For most applications, a 5kΩ to 10kΩ resistor is typically sufficient, not affecting normal performance and efficiency.
of the MOSFET, the
GD
PVCC
ISL6594D
DU DL
BOOT
C
BOOT
UGATE
PHASE
C
GD
G
R
GI
UGPH
R
VIN
D
C
GS
Q
UPPER
S
FIGURE 5. GA TE T O SOURCE RESISTOR T O REDUCE
UPPER MOSFET MILLER COUPLING
C
DS
The coupling effect can be roughly estimated using Equation 5, which assume a fixed linear input ramp and neglect the clamping effect of the body diode of the upper drive and the bootstrap capacitor. Other parasitic components such as lead inductances and PCB capacitances are also not taken into account. These equations are provided for guidance purpose only. Therefore, the actual coupling effect should be examined using a very high impedance (10MΩ or greater) probe to ensure a safe design margin.
V–
DS
--------------------------------- -
dV
-------
RC
iss
dt
(EQ. 5)
C
issCGDCGS
+=
V
GS_MILLER
RR
UGPHRGI
⎛⎞
dV
-------
⋅⋅=
dt
+=
⎜⎟ ⎜⎟
1e
RC
rss
⎜⎟ ⎜⎟ ⎝⎠
C
=
rssCGD
9
FN9282.1
December 3, 2007
Page 10
Dual Flat No-Lead Plastic Package (DFN)
ISL6594D
INDEX
SEATING
(DATUM B)
6
INDEX
AREA
(DATUM A)
NX (b)
5
SECTION "C-C"
6
AREA
C
PLANE
NX L
8
A
D
TOP VIEW
SIDE VIEW
7
D2
12
BOTTOM VIEW
D2/2
N-1N e
(Nd-1)Xe
REF.
(A1)
2X
0.15
C
A
L10.3x3
10 LEAD DUAL FLAT NO-LEAD PLASTIC PACKAGE
MILLIMETERS
0.152XB
C
SYMBOL
NOTESMIN NOMINAL MAX
A 0.80 0.90 1.00 -
A1 - - 0.05 -
E
A3 0.20 REF -
b 0.18 0.23 0.28 5,8
D 3.00 BSC -
B
D2 1.95 2.00 2.05 7,8
E 3.00 BSC -
E2 1.55 1.60 1.65 7,8
0.10 C
A
0.08
C
e 0.50 BSC -
k0.25 - - ­L0.300.35 0.40 8
A3
N102
Nd 5 3
8
Rev. 3 6/04
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd refers to the number of terminals on D.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be
E2/2
NX
E2
k
located within the zone indicated. The pin #1 identifier may be either a mold or mark feature.
NX b 5
0.10 MC
0.415
C
0.200
NX b
AB
NX L
7. Dimensions D2 and E2 are for the exposed pads which provide improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389.
C
L
L
e
CC
FOR ODD TERMINAL/SIDE
TERMINAL TIP
10
FN9282.1
December 3, 2007
Page 11
Small Outline Plastic Packages (SOIC)
ISL6594D
N
INDEX AREA
123
-A-
E
-B-
SEATING PLANE
D
A
-C-
0.25(0.010) BM M
H
L
h x 45°
α
e
B
0.25(0.010) C AM BS
M
NOTES:
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of Publication Number 95.
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension “D” does not include mold flash, protrusions or gate burrs. Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006 inch) per side.
4. Dimension “E” does not include interlead flash or protrusions. Inter­lead flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual index feature must be located within the crosshatched area.
6. “L” is the length of terminal for soldering to a substrate.
7. “N” is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch).
10. Controlling dimension: MILLIMETER. Converted inch dimensions are not necessarily exact.
A1
C
0.10(0.004)
M8.15 (JEDEC MS-012-AA ISSUE C)
8 LEAD NARROW BODY SMALL OUTLINE PLASTIC PACKAGE
INCHES MILLIMETERS
SYMBOL
A 0.0532 0.0688 1.35 1.75 -
A1 0.0040 0.0098 0.10 0.25 -
B 0.013 0.020 0.33 0.51 9
C 0.0075 0.0098 0.19 0.25 -
D 0.1890 0.1968 4.80 5.00 3
E 0.1497 0.1574 3.80 4.00 4
e 0.050 BSC 1.27 BSC -
H 0.2284 0.2440 5.80 6.20 -
h 0.0099 0.0196 0.25 0.50 5
L 0.016 0.050 0.40 1.27 6
N8 87
α
-
NOTESMIN MAX MIN MAX
Rev. 1 6/05
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implicat ion or oth erwise u nde r any p a tent or p at ent r ights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
11
FN9282.1
December 3, 2007
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