Datasheet URAM3TS3, URAM3TS1, URAM3TN3, URAM3TN2, URAM3TN1 Datasheet (VICOR)

...
Page 1
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PRELIMINARY
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MicroRAM Rev. 1.1 Page 1 of 8
Features
>40dB ripple attenuation from
60Hz to 1MHz
Integrated OR’ing diode supports
N+1 redundancy
transient response
Efficiency up to 98%
User selectable performance optimization
Combined active and passive filtering
3-30Vdc input range
20 and 30 Ampere ratings
Product Highlights
Vicor’s MicroRAM output ripple attenuation module combines both active and passive filtering to achieve greater than 40dB of noise attenuation from 60Hz to 1Mhz. The MicroRAM operates over a range of 3 to 30Vdc, is available in either 20 or 30A models and is compatible with most manufacturers switching converters including Vicor’s 1st and 2nd Generation DC-DC converters.
The MicroRAM’s closed loop architecture greatly improves load transient response and with dual mode control, insures precise point of load voltage regulation, The MicroRAM supports redundant and parallel operation with its integrated OR’ing diode function.
It is available in Vicor’s standard micro package (quarter brick) with a variety of terminations for through hole, socket or surface mount applications.
Data Sheet
MicroRAM
TM
Output Ripple Attenuation Module
45
Shown actual size:
2.28 x 1.45 x 0.5 in
57,9 x 36,8 x 12,7 mm
Absolute Maximum Ratings
Thermal Resistance
Parameter Typ Unit
Baseplate to sink; flat, greased surface 0.16 °C/Watt Baseplate to sink; with thermal pad (P/N 20264) 0.14 °C/Watt Baseplate to ambient 8.0 °C/Watt Baseplate to ambient; 1000 LFM 1.9 °C/Watt
uRAM 2 C 2 1
Product
Baseplate 1 = Slotted 2 = Threaded 3 = Thru-hole
Pin Style* 1 = Short Pin 2 = Long Pin S = Short ModuMate N = Long ModuMate
Product Grade C = –20°C to +100°C T = –40°C to +100°C H = –40°C to +100°C M = –55°C to +100°C
Type 2=20A 3=30A
Part Numbering
*Pin styles S & N are compatible with the ModuMate interconnect system for socketing and surface mounting.
Patents Pending
Parameter Rating Unit Notes
+In to –In 30 Vdc Continuous +In to –In 40 Vdc 100ms Load current 40 Adc Continuous Ripple Input (Vp-p) 100 mV 60Hzc100 kHz Ripple Input (Vp-p) 500 mV 100kHz–2MHz Mounting torque 4-6 (0.45-0.68) In. lbs (Nm) 6 each, 4-40 screw Pin soldering temperature 500 (260) °F (°C) 5 sec; wave solder Pin soldering temperature 750 (390) °F (°C) 7 sec; wave solder Storage temperature (C, T-Grade) -40 to +125 °C Storage temperature (H-Grade) -55 to +125 °C Storage temperature (M-Grade) -65 to +125 °C Operating temperature (C-Grade) -20 to +100 °C Baseplate Operating temperature (T, H-Grade) -40 to +100 °C Baseplate Operating temperature (M-Grade) -55 to +100 °C Baseplate
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PRELIMINARY
Parameter Min Typ Max Unit Notes
Operating current range No internal current limiting. Converter input must be
µRAM2xxx 0.02 20 A properly fused such that the µRAM output current µRAM3xxx 0.02 30 A does not exceed the maximum operating current
rating by more than 30% under a steady state condition. Operating input voltage 3.0 30 Vdc Continuous Transient output response
50 mVp-p
Step load change; Load current step <1A/µsec see Figures 9, 12, & 15, pp. 6-7
Transient output response Optional capacitance C
TRAN can be used
Load current step <1A/µsec 50 mVp-p to increase transient current capability; See Figures (CTRAN = 820µF) 1 & 2 on p. 3 and Figures 10, 13, & 16 on pp. 6-7
V
HR headroom voltage range
(1)
See Figures 5, 6 & 7 @ 1A load
325 425 mV
See Table 1 for headroom setting resistor values Output ripple 10 mVp-p Ripple frequency 60Hz to 100kHz; optional capacitor
Input Vp-p = 100mV 5 mVrms C
HR = 100µF required to increase low frequency
attenuation as shown in Figures 3a and 3b
see Figures 8, 11, & 14, pp. 6-7 Output ripple 10 mVp-p Ripple frequency 100kHz to 2MHz;
Input Vp-p = 500mV 5 mVrms see Figures 8, 11, & 14, pp. 6-7 SC output voltage
(2)
1.23 Vdc See Table 1 R
SC value
OR’ing threshold 10 mV Vin – Vout µRAM bias current 60 mA Power Dissipation
µRAM2xxx V
HR = 380mV@1A 7.5 W Vin = 28V; Iout = 20A
µRAM3xxx V
HR = 380mV@1A 11.5 W Vin = 28V; Iout = 30A
µRAM MODULE SPECIFICATIONS (-20°C to +100°C baseplate temperature)
Electrical Characteristics
Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
(1)
Headroom is the voltage difference between the +Input and +Output pins.
R
HR = (µRAM +Out/VHR) x 2.3k (see Table 1 for example values)
(2)
SC resistor is required to trim the converter output up to accommodate the headroom of the µRAM module when remote sense is not used. This feature can only be used when the trim reference of the converter is in the 1.21 to 1.25 Volt range. (see Table 1 with calculated R
SC resistor values)
R
SC = ((µRAM +Out)/1.23V x 1k) – 2k
µRAM Out
3.0V
5.0V
12.0V
15.0V
24.0V
28.0V
V
HR @ 1A
375mV 375mV 375mV 375mV 375mV 375mV
R
HR Value (ohms)
18.4k
30.6k
73.6k
92.0k
147.2k
171.7k
R
SC Value (ohms)
0.439k
2.07k
7.76k
10.20k
17.50k
20.76k
Table 1—RHR and RSC are computed values for a 375mV case. To compute different headroom voltages, or for standard resistor values and tolerances, use Notes 1 and 2.
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Electrical Characteristics (continued)
APPLICATION SCHEMATIC DRAWINGS USING VICOR CONVERTERS AND THE µRAM
Figure 1—Typical Configuration using Remote Sensing
Figure 2—Typical Configuration using SC Control (Oppional C
HR 25µF maximum in SC configuration.)
Functional Description
The MicroRAM has an internal passive filter that effectively attenuates ripple in the 50kHz to 1MHz range. An active filter provides attenuation from low frequency up to the 1MHz range. The user must set the headroom voltage of the active block with the external R
HR resistor
to optimize performance. The MicroRAM must be connected as shown in Figures 1 or 2 depending on the load sensing method. The transient load current performance can be increased by the addition of optional C
TRAN capacitance
to the C
TRAN pin. The low frequency ripple attenuation
can be increased by addition of optional C
HR capacitance
to the V
REF pin as shown in Figures 3a and 3b, on p. 5.
Transient load current is supplied by the internal CTRAN capacitance, plus optional external capacitance, during the time it takes the converter loop to respond to the increase in load. The MicroRAM’s active loop responds in roughly one microsecond to output voltage perturbations. There are limitations to the magnitude and the rate of change of the transient current that the MicroRAM can sustain while the converter responds. See Figures 8-16, on pp. 6 and 7, for examples of dynamic performance. A larger headroom voltage setting will provide increased transient performance, ripple attenuation and power dissipation while reducing overall efficiency (see Figures 4a, 4b, 4c and 4d on p. 5).
RSENSE
(2)
+In
PC
DC-DC
Converter
PR
–In
+Out
+S
SC
–S
–Out
5.1
22µF
CTRAN*
*
Optional Component
+In
SC
TRAN
C
–In
µRAM
+Out
RHR
VREF
CHR*
–Out
+In
PC
PR
–In
DC-DC
Converter
+Out
RSC RHR
SC
–Out
*
+In
SC
TRAN
C
CTRAN*
Optional Component
–In
µRAM
+Out
VREF
–Out
C
HR*
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PRELIMINARY
Functional Description (continued)
The active loop senses the output current and reduces the headroom voltage in a linear fashion to approximate constant power dissipation of MicroRAM with increasing loads (see Figures 5, 6 & 7, p. 6). The headroom setting can be reduced to decrease power dissipation where the transient requirement is low and efficient ripple attenuation is the primary performance concern.
The active dynamic headroom range is limited on the low end by the initial headroom setting and the maximum expected load. If the maximum load in the application is 10 Amps, for example, the 1 Amp headroom can be set 75mV lower to conserve power and still have active headroom at the maximum load current of 10 Amps. The high end or maximum headroom range is limited by the internal OR’ing diode function.
The SC or trim-up function can be used when remote sensing is not available on the source converter or is not desirable. It is specifically designed for converters with a
1.23 Volt reference and a 1k ohm input impedance like Vicor 2nd Generation converters. In comparison to remote sensing, the SC configuration will have an error in the load voltage versus load current. It will be proportional to the
output current and the resistance of the load path from the output of the MicroRAM to the load.
The OR’ing feature prevents current flowing from the output of the MicroRAM back through it’s input terminal in a redundant system configuration in the event that a converter output fails. When the converter output supplying the MicroRAM droops below the OR’ed output voltage potential of the redundant system, the input of the MicroRAM is isolated from it’s output. Less than 50mA will flow out of the input terminal of the MicroRAM over the full range of input voltage under this condition.
Application Notes
Load capacitance can affect the overall phase margin of the MicroRAM active loop as well as the phase margin of the converter loop. The distributed variables such as inductance of the load path, the capacitor type and value as well as its ESR and ESL also affect transient capability at the load. The following guidelines should be considered when point of load capacitance is used with the MicroRAM in order to maintain a minimum of 30 degrees of phase margin.
1) Using ceramic load capacitance with <1milliohm ESR and <1nH ESL: (a) 20µF to 200µF requires 20nH of trace/wire
load path inductance
(b)200µF to 1,000µF requires 60nH of trace/wire
load path inductance
2) For the case where load capacitance is connected directly to the output of the MicroRAM, i.e. no trace inductance, and the ESR is >1 milliohm:
(a) 20µF to 200µF load capacitance needs an ESL
of >50nH
(b)200µF to 1,000µF load capacitance needs an
ESL of >5nH
3) Adding low ESR capacitance directly at the output terminals of MicroRAM is not recommended and may cause stability problems.
4) In practice the distributed board or wire inductance at a load or on a load board will be sufficient to isolate the output of the MicroRAM from any load capacitance and minimize any appreciable effect on phase margin.
+In
SC
TRAN
C
–In
Passive
Block
SC
Control
Active
Block
+Out
VREF
–Out
µRAM Block Diagram
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µRAM2xxx
Figure 3a, 3b—Curves demonstrating the small signal attenuation performance as measured on a network analyzer with a typical module at (a) 28V and 10A output and (b) 5V and 10A. The low frequency attenuation can be enhanced by connecting a 100µF capacitor, CHR, to the VREF
pin as shown in Figures 1 and 2.
Figure 4a-4b—Simulated graphs demonstrating the tradeoff of attenuation versus headroom setting at 20 Amps and an equivalent 100°C baseplate temperature at 3V and 28V.
Figure 4c-4d—MicroRam attenuation vs. power dissipation at 3V 20A, and 28V 20A.
Notes:The measurements in Figures 8-16 were taken with a µRAM2C21 and standard scope probes with a 20MHz bandwidth scope setting. The criteria for transient current capability was as follows: The transient load current step was incremented from 10A to the peak value indicated, then stepped back to 10A until the resulting output peak to peak was around 40mV.
Ripple Attenuation @ 28V (Room Temp.)
20.00
0.00
-20.00
Gain (dB)
-40.00
-60.00
-80.00 10 100 1,000 10,000 100,000 1,000,000 10,000,000
Freq. (Hz)
10A, 100uF Vref 10A, No Vref Cap
20.00
0.00
-20.00
Gain (dB)
-40.00
-60.00
-80.00 10 100 1,000 10,000 100,000 1,000,000 10,000,000
Ripple Attenuation @ 5V (Room Temp.)
Freq. (Hz)
10A, 100uF Vref 10A, No Vref Cap
-0
-25
Vout=3V Iload=20A 100 degrees baseplate temperature
Rhr=28k (Vheadroom=90mV)
27k (100mV)
26k (110mV)
25k (122mV)
24k (135mV)
23k (150mV)
22k (160mV)
-25
-0 Vout=28V Iload=20A
100 degrees baseplate temperature
Rhr=260k (Vheadroom=90mV)
250k (100mV)
240k (110mV)
230k (122mV)
220k (135mV)
210k (150mV)
200k (160mV)
-50
17k (260mV)
18k (240mV)
-75
10Hz 100Hz 1.0KHz 10KHz 100KHz 1.0MHz
... DB(V(VOUT))
Frequency
19k (217mV)
20k (197mV)
21k (180mV)
-50
150k (260mV)
160k (240mV)
-75
10Hz 100Hz 1.0KHz 10KHz 100KHz 1.0MHz
... DB(V(VOUT))
Frequency
170k (217mV)
180k (197mV)
190k (180mV)
210k
28V 20A
200k
190k
Watts
180k
170k
100khz 28V 500khz 28V 1Mhz 28V
160k
-10
-20
Rhr=28k
27k
-30
dB
-40
-50
26k
25k
24k
23k
22k
21k
20k
-60
-70
3.0 3.5 4.0 4.5 5.0 5.5 6.0
Watts
100khz 3V 500khz 3V 1Mhz 3V
19k
-10
Rhr=260k
-20
250k
-30
-40
dB
240k
230k
220k
-50
18k
17k
-60
-70
3.0 3.5 4.0 4.5 5.0 5.5 6.0
150k
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PRELIMINARY
Figure 7—Headroom vs. load current at 28V output. Figure 8—V375A28C600A and µRAM; Input and output ripple
@50% (10A) load CH1=Vi; CH2=Vo; Vi-Vo=332mV; RHR=178k
µRAM2xxx (µRAM3xxx data not included in this rev.)
Figure 9—V375A28C600A and µRAM; Input and output dynamic response no added CTRAN; 20% of 20A rating load step of 4A (10A
14A);R
HR=178k (Configured as in Figs. 1 & 2)
Figure 10—V375A28C600A and µRAM; Input and output dynamic response C
TRAN=820µF Electrolytic; 32.5% of load step
of 6.5A (10A
16.5A);R
HR=178k (Configured as in Figs. 1 & 2)
Figure 5—Headroom vs. load current at 3V output.
Figure 6—Headroom vs. load current at 15V output.
450mV
400mV
Vheadroom
300mV
200mV
2A 4A 6A 8A 10A 12A 14A 16A 18A 20A1A
V(VSOURCE) –V(VOut)
VOUT=3V
I_Iload
450mV
400mV
Vheadroom
300mV
200mV
VOUT=28V
Rhr=16k
Rhr=150k
160k
170k
180k 190k 200k
450mV
400mV
Vheadroom
17k
18k
19k 20k 21k
300mV
200mV
2A 4A 6A 8A 10A 12A 14A 16A 18A 20A1A
V(VSOURCE) –V(VOut)
VOUT=15V
Rhr=80k
85k
90k
95k 100k 105k
I_Iload
2A 4A 6A 8A 10A 12A 14A 16A 18A 20A1A
V(VSOURCE) –V(VOut)
I_Iload
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PRELIMINARY
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Figure 12—V300B12C250A and µRAM; Input and output
dynamic response no added CTRAN; 17.5% of 20A rating load step of 3.5A (10A
13.5A);R
HR=80k (Configured as in Figs. 1 & 2)
Figure 11—V375B12C250A and µRAM; Input and output ripple @50% (10A) load CH1=Vi; CH2=Vo; Vi-Vo=305mV; RHR=80k (Configured as in Figs. 1 & 2)
Figure 13—V300B12C250A and µRAM; Input and output dynamic response C
TRAN=820µF Electrolytic; 30% of load
step of 6A (10A➟16A);RHR=80k (Configured as in Figs. 1 & 2)
Figure 14—V48C5C100A and µRAM; Input and output ripple @50% (10A) load CH1=Vi; CH2=Vo; Vi-Vo=327mV; RHR=31k (Configured as in Figs. 1 & 2)
µRAM2xxx
Figure 15—V48C5C100A and µRAM; Input and output dynamic response no added CTRAN; 22.5% of 20A rating load step of 4.5A (10A➟14.5A);RHR=31k (Configured as in Figs. 1 & 2)
Figure 16—V48C5C100A and µRAM; Input and output dynamic response CTRAN=820µF Electrolytic; 35% of load step of 7A (10A➟17A);RHR=31k (Configured as in Figs. 1 & 2)
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PRELIMINARY
Mechanical Drawings
PCB MOUNTING SPECIFICATIONS
23
617
4
5
PLATED
THRU HOLE
DIA
±0,08
*DENOTES TOL = ±0.003
0.133 3,38
1.734** 44,04
.400*
10,16
1.140** 28,96
0.170* 4,32
0.800* 20,32
0.525* 13,34
0.275* 6,99
2.000* 50,80
0.06 1,5
R (4X)
INBOARD
SOLDER
MOUNT
PIN STYLE 1&S
0.094 ±0.003 2,39 ±0,08
0.43 10,9
(7X)
**PCB WINDOW
PCB THICKNESS
0.062 ±0.010 1,57 ±0,25
0.53 13,5
ONBOARD
SOLDER
MOUNT
PIN STYLE 2&N
0.094 ±0.003 2,39 ±0,08
PINS STYLES STYLE 1 & 2: TIN/LEAD HOT SOLDER DIPPED STYLE S & N: GOLD PLATED COPPER
ALUMINUM BASEPLATE
ALL MARKINGS THIS SURFACE
MODULE OUTLINE
Unless otherwise specified, dimensions are in inches
mm
Decimals Tol. Angles
0.XX ±0.01 ±0,25 ±1°
0.XXX ±0.005 ±0,127
uRAM Pins
No. Function Label
1 +In + 2 Control SC 3C ext. CTRAN 4 –In – 5 –Out
6 Reference Vref 7+Out +
Slotted (Style 1) or Threaded (Style 2)
4-40 UNC-2B (6X)
or Thru Hole (Style 3)
#30 Drill Thru (6X) (0.1285)
0.235±.015 5,97±0,38
0.350±.015 8,89±0,38
(REF)
(REF)
0.21 5,2
(REF)
0.525 13,34
.275 6,99
(ALL MARKINGS THIS SURFACE)
0.400 10,16
0.800 20,32
IN
uRAM
OUT
1.04 26,4
1.45 36,8
0.50 ±0.02 12,7 ±0,5
style 2 & 3 baseplates only (4X)***
4321
2.000 50,80
567
* Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting
0.490 ±.015 12,45 ±0,38
0.080
DIA. (7X)
2,03
0.12* 3,1
(REF)
0.20** 5,08
0.01
0.27 (2X)
6,9
ALUMINUM BASEPLATE
0.43 10,9
0.54 (7X)
13,7
0.62 (7X)
15,7
2.28 57,9
Pin Style 1&S
(Short Pin)
Pin Style 2&N
(Long Pin)
0.49 12,4
0.65 16,5
1.30 33,0
0.06
R (3X)
1,5
1.27 32,3
1.45 36,8
(REF.)
0.09 2,3
0.10 X 45˚
2,5
CHAMFER
FULL R (6X)
0.13
3,3
Use a
4-40 Screw (6x)
Torque to:
5 in-lbs
0.57 N-m
(6X)
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