Datasheet up6109 Datasheets

Page 1
uP6109
A
5V/12V Synchronous-Rectif ied
Buck Controller with Ena ble Input
General Description
The uP6109 is a compact synchronous-rectified buck controller specifically designed to operate from 5V or 12 supply voltage and to deliver high quality output volt age a s low as 0.8V. This (P)SOP-8 device operates at fixed 300 kHz frequency and provides a n optimal level of integration to reduce size and cost of the power s upply.
This controller integrates internal MOSFET drivers that support 12V+12V bootstra pped voltage f or high efficiency power conversion. The bootstra p diode is built-in to simpli fy the circuit design a nd minimize external part count.
Other features include internal softstart, undervoltage protection, overcurrent protection and s hutdown function. With aforementioned functions, this part provides customers a compact, high ef ficiency, well-protected and cost-effective solutions. This part is available in (P)SOP-8 packages.
Ordering Information
rebmuNredrOepyTegakcaPkrameR 8ASA9016Pu8-POS 8USA9016Pu8-POSP
Note: uPI products are compatible with the current IPC/ JEDEC J-ST D-020 and RoHS requirements. They are 100% matte tin (Sn) plating and suit a ble f or use in SnPb or Pb­free soldering processes.
Features

Operate from 5V or 12V Supply Voltage


3.3V to 12V VIN Input Range


0.8 V


Output Range from V


Simple Single-Loop Control Design


Voltage-Mode PWM Control


Fast T ran sient Respon se


High-Bandwidth Error Amplifier


0% to 80% Duty Cycle


Lossless, Programma ble Overcurrent Protection


Uses Lower MOSFET R


300 kHz Fixed Frequency Oscillator


Internal Soft Start


Integrated Bootstra p Diode

with 1.5% Accuracy
REF
to 80% of V
REF
DS(ON)
IN
pplications

Power Supplies for Microprocessors or

Subsystem Power Supplies

Cable Modems, Set Top Boxes, and xDSL

Modems

Industrial Power Supplies; General Purpose

Supplies

5V or 12V Input DC-DC Regulators


Low Voltage Distributed Power Supplies

Pin Configuration & Typical Application Circuit
1
UGATE
GND
LGATE
UGATE
GND
LGATE
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
2 3 45
SOP-8
1 2
GND
3 45
PSOP-8
PHASEBOOT
8
EN
7
FB
6
VCC
PHASEBOOT
8
EN
7
FB
6
VCC
Disable
Enable
Option
EN
FB
V
IN
VCC
5
BOOT
uP6109
3
GND
1
2
8
4
UGATE
PHASE
LGATE
V
OUT
1
7
6
Page 2
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uP6109
Function al Pin Descriptio
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uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
2
Page 3
VCC
5
uP6109
Functional Block Diagram
FB
EN
Internal
Regulator
4VDD
V
PWM
OCP
Gate
Control
Logic
VCC
Soft
Start
SS
6
Error
0.8V Amplifier
VCC
30K
7
0.3V
Enable
POR
Oscillator
OCP
Comparator
3
GND
1
2
8
4
BOOT
UGATE
PHASE
LGATE
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
3
Page 4
uP6109
Functional Description
The uP6109 is a compact synchronous-rectified buck controller specifically designed to operate from 5V or 12 supply voltage and to deliver high quality output volt age a s low as 0.8V. This (P)SOP-8 device operates at fixed 300 kHz frequency and provides a n optimal level of integration to reduce size and cost of the power supply.
Supply Voltage
The VCC pin receives a well-decoupled 4.5V to 13.2V supply voltage to power the uP6109 control circuit, the lower gate driver and the bootstrap circuit for the higher gate driver. A minimum 0.1uF ceramic capacitor is recommended to bypass the supply voltage. Place the bypassing capacitor physically near the IC.
An internal linear regulator regulates supply voltage into a
4.0V voltage 4VDD for internal control logic circuit. No external bypa ss capa citor is required for f iltering the 4.0V DD voltage.
The uP6109 integrates MOSFET gate drives that are powered from the VCC pin a nd support 12V+12V driving capa bility. A bootstra p diode is embedded to f acilit ates PCB design and reduce the total BOM cost. No external Schottky diode is required. Converters that consist of uP6109 feature high efficiency without special consideration on the selection of MOSFETs.
Note: The embedded bootstra p diode is not a Schott ky diode having a 0.7V forward voltage. External Schottky diode is highly recommended if the VCC voltage is expected to be lower than 5.0V. Otherwise the bootstrap diode may be too low for the device to work normally.
Power On Reset and Chip Enable
A power on reset (POR) circuitry continuously monitors the supply voltage at VCC pin. Once the rising POR threshold is exceeded, the uP6109 sets itself to active state and is ready to accept chip enable command. The rising POR threshold is typically 4.2V at VCC rising.
VCC
uP6109
30kohm
EN
0.3V
Disable
Enable
Enable
Figure 1. Enable Implementation of uP6109.
SoftStart
A built-in Soft Start is used to prevent surge current from power supply input during turn on (referring to the Functional Block Di agra m). The error a mplifier is a three-input device. Reference voltage V
or the internal soft start voltage SS
REF
whichever is smaller dominates the behavior of the non­inverting input of the error a mplifier . SS internally ra mps up to 4VDD in 50ms after the softstart cycle is initiated. The ramp i s created digitally , so there will be 100 small di screte steps. Accordingly, the output voltage will follow the SS signal a nd ramp up smoothly to its target level.
The SS signal keeps ra mping up after it exceeds the internal reference V over the behavior of error a mpli fier after SS > V
. However , the reference volt age V
REF
REF
REF
takes
. When the SS signal climb to its ceiling voltage (5V), the uP6109 claims the end of softstart cycle and enable the under voltage protection of the output voltage.
For internal reference voltage, the ef fective ra mp-up time of the output voltage is about 3.6ms.
For the uP6109 (300kHz operation frequency), the soft start is about 2.4ms.
Figure 2 shows a typical start up interval where the EN pin has been released from a grounded (system shutdown) state.
The EN pin is internally pulled high to VCC by a 30kΩ resistor as shown in Figure 1. A signal level NPN or NMOSFET transistor is adequate to pull this lower than
0.3V to shut down the device. When EN pin is relea sed, it is pulled high and cla mped to about 1.0V by internal zener diode.
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
4
Page 5
V
IN
5V/Div
LGATE
5V/Div
V
OUT
0.5V/Div
uP6109
Functional Description
OCP level can be calculated a ccording t he on-resist a nce of the lower MOSFET used.
V
I −=
OCP
Connecting a resista nce from LGATE to GND selects t he appropri ate V 1 is OCP level if a lower MOSFET with 10mΩ R used.
OCP
R
)ON(DS
a s shown in Table 1. Also s hown in Table
OCP
(A)
DS(ON)
is
I
X
2.5/Div
2ms/Div
Figure 2. Softstart Behavior .
Power Input Detection
The uP6109 detects PHASE voltage for the present of power input when the UGA TE turns on the f irst time. If the PHASE voltage does not exceed 3.0V when the UGA TE turn s on, the uP6109 a sserts that power input in not ready a nd stops the softstart cycle. However, the internal SS continues ra mping up to 4V DD. Anot her softstart is initi ated after SS ra mps up to 4VDD. The hiccup period is about 12ms. Figure 3 shows the start up interval where VIN does not present initially.
V
IN
5V/Div
T a ble 1. OCP Level Selection
R
(Ω)nepok24k62k01
PCO
V
I
)Vm(573-003-522-051-
PCO
)A(5.73035.2251
PCO
When progra mming the OCP level, t ake into consi deration the conditions that affect R
of the lower MOSFET,
DS(ON)
including operation junction temperature, gate driving voltage and distri bution. Consider the R
at maximum operation
DS(ON)
temperature and lowe st gate driving voltage.
Another fa ctor should t aken into con sideration is the ripple of the inductor current. The current near the valley of the ripple current is used for OCP, res ulting the averaged OCP level a little higher tha n the calculated value.
Undervoltage Protection (UVP)
The FB voltage is monitored for undervoltage protection. The UVP threshold level is typical 0.6V for both stand­alone and tracking mode. The uP6109 shuts down upon the detection of UVP and can be reset only by POR or toggling EN pin.
V
OUT
5V/Div
LGATE
5V/Div
1ms/Div
Figure 3. Softstart where VIN doe s not Present Initially.
Overcurrent Protection (OCP)
The uP6109 detects voltage drop a cross the lower MOSFET (V
) for overcurrent protection when it is turn on. If V
PHASE
is lower than the user-programmable voltage V
OCP
PHASE
, the
uP6109 asserts OCP and shuts down the converter. The
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
5
Page 6
uP6109
A
g
n
bsolute Ma x imum Ratin
Supply Input Voltage, VCC (Note 1) ------------------------------------------------------------------------------------------------ -0.3V to +15V
PHASE to GND
DC ------------------------------------------------------------------------------------------------------------------------------------- -5V to 15V < 200ns ---------------------------------------------------------------------------------------------------------------------------- -5V to 30V
BOOT to PHASE -------------------------------------------------------------------------------------------------------------------------------------- 15V BOOT to GND
DC ------------------------------------------------------------------------------------------------------------------------- -0.3V to PHASE +15V < 200ns -------------------------------------------------------------------------------------------------------------------------- -0.3V to 42V
Input, Output or I/O Voltage ---------------------------------------------------------------------------------------------------------- -0.3V to +6V Storage T emperature Ra nge ------------------------------------------------------------------------------------------------------------- -65OC to +150OC Junction T emperature ------------------------------------------------------------------------------------------------------------------------------------ 150OC Lead T emperature (Soldering, 10 sec) ------------------------------------------------------------------------------------------------------------ 260OC ESD Rating (Note 2)
HBM (Huma n Body Mode) --------------------------------------------------------------------------------------------------------------------- 2kV MM (Machine Mode) ----------------------------------------------------------------------------------------------------------------------------- 200V
Thermal Informatio
Package Thermal Resistance (Note 3)
SOP-8 θJA----------------------------------------------------------------------------------------------------------------------------------- 160°C/W PSOP-8 θJA---------------------------------------------------------------------------------------------------------------------------------- 50°C/W PSOP-8 θJC---------------------------------------------------------------------------------------------------------------------------------- 15°C/W
Power Dissipation, PD @ TA = 25°C
SOP-8 ------------------------------------------------------------------------------------------------------------------------------------------- 0.625W PSOP-8 ------------------------------------------------------------------------------------------------------------------------------------------------- 2.0W
Recommen de d Op er at i o n Conditi on s
Operating Junction T emperature R ange (Note 4) ------------------------------------------------------------------------ -40°C to +125°C Operating Ambient Temperature Range -------------------------------------------------------------------------------------- -40°C to +85°C Supply Input Volt age, V
---------------------------------------------------------------------------------------------------------------- +4.5V to 13.2V
CC
Electrical Characteristics
(VCC = 12V, TA = 25OC, unless otherwise specified)
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uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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6
Page 7
uP6109
Electrical Characteristics
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CC
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Note 1. Stresses listed a s the a bove “Absolute Maximum R atings” may cause permanent d amage to the device.
These are for stress ratings. Functional operation of the device at t hese or a ny other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may remain possibility to af fect device relia bility .
Note 2. Devices are ESD sensitive. H andling precaution re commended. Note 3. θJA is mea sured in the n atural convection at TA = 25°C on a low effective ther mal conductivity test board of
JEDEC 51-3 ther mal mea surement st and ard.
Note 4. The device is not guaranteed to f unction outside its operating conditions.
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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Page 8
uP6109
Typical Operation Characteristics
V
IN
Power On Waveforms
V
IN
5V/Div
LGATE
5V/Div
I
X
2.5/Div
2ms/Div
=12V, V
= 1.2V, C
OUT
Turn Off Waveforms
V
OUT
0.5V/Div
= 1500uF, No Load
OUT
V
0.5V/Div
LGATE
10V/Div
OUT
Turn On Waveforms
EN
0.5V/Div
LGATE
5V/Div
I
X
2.5A/Div
V
OUT
0.5V/Div
2ms/Div
V
=12V, V
IN
= 1.2V, C
OUT
= 1500uF, No Load
OUT
Switching Wavefor ms: UGA TE Turn On
UGATE
5V/Div
LGATE
5V/Div
PHASE
5V/Div
I
X
10A/Div
EN
1V/Div
10us/Div
V
= 12V , V
IN
= 1.2V , C
OUT
= 1500uF, I
OUT
OUT
= 6A
Switching Wavefor ms: UGA TE Trun Off
UGATE
5V/Div
UGATE - PHASE
5V/Div
PHASE
5V/Div
LGATE
5V/Div
UGATE - PHASE
5V/Div
25ns/Div
VIN = 12V , I
OUT
= 10A
Power Sequencing Operation
V
IN
5V/Div
V
OUT
5V/Div
LGATE
5V/Div
25ns/Div
VIN = 12V , I
OUT
= 10A
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
V
=12V Ready , V
CC
1ms/Div
= 1.2V, C
OUT
= 1500uF, No Load
OUT
8
Page 9
uP6109
Typical Operation Characteristics
Load T ra n sient Re spon se
I
OUT
10A/Div
V
OUT
5V/Div
10us/Div
V
=12V , V
IN
= 1.2V, C
OUT
OUT
Over Current Protection
V
OUT
0.5V/Div
PHASE
5V/Div
I
X
20A/Div
PHASE 10V/Div
= 1500uF
Over Current Protection
V
OUT
0.5V/Div
PHASE
5V/Div
I
X
20A/Div
5ms/Div, V
= 12V, V
IN
Turn On to Short Circuit
= 1.2V, C
OUT
= 1500uF,
OUT
Line Regulation
0.5
0.4
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
-0.4
Output Voltage Deviation (%)
-0.5
4 6 8 101214
5ms/Div, V
= 12V, V
IN
Output Short to Ground
= 1.2V, C
OUT
= 1500uF,
OUT
Load Regulation
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
-0.4
-0.5
Output Voltage Deviation (%)
-0.6
-0.7
0 5 10 15 20 25 30
Output Current (A)
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
Input V oltage (V)
Output V oltage vs. Junction Temperature
3
2.5
2
1.5
1
0.5
0
-0.5
-1
-1.5
-2
Output V oltage Varition (%)
-2.5
-3
-50 -25 0 25 50 75 100 125
Junction Temperature (OC)
9
Page 10
uP6109
Typical Operation Characteristics
Switching Frequency vs. Input Voltage
225
220
215
210
205
200
195
190
185
Switching Frequency (kHz)
180
175
468101214
Input V oltage (V)
Switching Frequency vs. Junction Temperature
225
220
215
210
205
200
195
190
185
Switching Frequency (kHz)
180
175
-50 -25 0 25 50 75 100 125
Junction Temperature (OC)
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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Page 11
uP6109
A
pplication I nformation
Power MOSFET Selection
External component selection is primarily determined by the maximum load current a nd begins with t he selection of power MOSFET switches. The uP6109 requires two external N-channel power MOSFE T s for upper (controlled) and lower (synchronous) switches. Importa nt para meters for the power MOSFE T s are the brea kdown voltage V on-resistance R maximum current I
, reverse transfer capacitance C
DS(ON)
, gate supply requirements, and
DS(MAX)
(BR)DSS
RSS
ther mal manage ment requirements. The gate drive voltage is powered by VCC pin that receives
4.5V~13.2V supply voltage. When operating with a 12V power supply for VCC (or down to a minimum supply voltage of 8V), a wide variety of NMOSFETs can be used. Logic-level threshold MOSFET should be used if the input voltage is expected to drop below 8V. Since the lower MOSFET i s used as t he current sensing element, particular attention must be paid to its on-resista nce. Look for R
DS(ON)
ratings at lowest gate driving voltage. Special cautions should be exercised on the lower switch
exhibiting very low threshold voltage V
. The shoot-
GS(TH)
through protection present aboard the uP6109 may be circumvented by these MOSFETs if they have large para sitic impeda nces and/or ca pa cita nces that would inhibit the gate of the MOSFET from being discharged below its threshold level before the complementary MOSFET is turned on. Also avoid MOSFE T s wit h excessive switching times; the circuitry is expecting tra nsitions to occur in under 50 nsec or so.
In high-current applications, the MOSFET power dissipation, package selection and heatsink are the dominant design factors. The power dissipation includes two loss components; conduction loss and switching loss. The conduction losses are the largest component of power dissipation for both the upper and the lower MOSFETs. These losses are distributed between the two MOSFETs according to duty cycle. Since t he uP6109 is operating in continuous conduction mode, the duty cycles for the MOSFETs is:
D =
UP
V
OUT
V
IN
D
=
LO
;
VV
−
OUTIN
V
IN
The resulting power dissipation in the MOSFETs at maximum output current are:
2 OUTUP
2 OUTLO
DRIP ××=
LO)ON(DS
fTVI5.0DRIP ××××+××=
OSCSWINOUTUP)ON(DS
where TSW is the combined switch ON a nd OFF time.
Both MOSFETs have I2R losses and the top MOSFET includes an addition al term f or switching losses, which are largest at high input voltages. The bottom MOSFET losses are greatest when the bottom duty cycle is near 100%, during a short-circuit or at high input voltage. These equations a ssume linear voltage current tran sitions a nd do not adequately model power loss due the reverse-recovery
,
of the lower MOSFET’s body diode. Ensure that both
,
MOSFETs are within their maxi mum junction temperature at high ambient te mperature by calculating the temperature rise according to package thermal-resistance specifications. A separate heatsink may be necessary depending upon MOSFET power, package type, a mbient temperature and air flow .
The gate-charge losses are dissipated by t he uP6109 and don’t heat the MOSFETs. However, large gate charge increases the switching interval, TSW that increases the MOSFET switching losses. The gate-charge losses are calculated as :
G
CC
where C
ISS_UP
MOSFET, C MOSFET, and C
is the input capacitance of the upper
is the input capacitance of the lower
ISS_LO
RSS_UP
is the reverse tran sfer ca pa citance of the upper MOSFET. Ma ke sure that t he gate-charge loss will not cause over temperature at uP6109, especially with large gate cap acita nce a nd high supply voltage.
Output Inductor Selection
Output inductor selection usually is based the considerations of inductance, rated current, size requirement, and DC resist ance (DC)
Given t he desired in put a nd output volt ages, t he inductor value and operating frequency deter mine the ri pple current:
=Δ
I
L
1
×
Lf
OUTOSC
OUT
V
OUT
−××
1(V
)
V
IN
Lower ripple current reduces core losses in the inductor, ESR losses in the output capacitors and output voltage ripple. Highest efficiency operation is obtained at low frequency with small ripple current. H owever, a chieving this requires a large inductor. There is a tradeoff between component size, efficiency and operating frequency. A rea sonable st arting point is to choose a ripple current th at is about 40% of I
OUT(MAX)
.
There is another tradeoff between output ripple current/ voltage and re sponse ti me to a tra nsient load. Increasing the value of inducta nce reduces t he output ripple current and voltage. H owever, t he large inducta nce values reduce the converter’s respon se time to a load tra nsient.
f)CV)CC(V(VP ××++××=
OSCRSSINLO_ISSUP_ISSCC
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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uP6109
A
pplication I nformation
Maximum current ratings of the inductor are generally specified in two methods: permissible DC current and saturation current. Per missible DC current is the allowable DC current that causes 40OC temperature raise. The saturation current is the allowable current that causes 10% inductance loss. Make sure that the inductor will not saturate over the operation conditions including temperature range, input voltage ra nge, a nd maximum output current.
The size requirements refer to the area and height requirement for a particular design. For better eff iciency, choose a low DC resistance inductor. DCR is usually inversely proportional to size.
Different core materials a nd shapes will change the size/ current and price/current relations hip of an inductor . Toroid or shielded pot cores in ferrite or permalloy materials are small and don’t radiate much energy, but generally cost more tha n powdered iron core inductors with similar electrical characteristics. The choice of which style inductor to use often depends more on the price vs. size requirements and a ny radiated field/EMI requirements.
Input Capacitor Selection
The synchronous-rectified buck converter draws pulsed current with sharp edge s from the input ca pa citor resulting in ripples and spikes at the input supply voltage. Use a mix of input bypass capacitors to control the voltage overshoot across the MOSFETs. Use small ceramic capa citors for high frequency decoupling a nd bulk capa citors to supply the current needed each time upper MOSFET turns on. Place the small ceramic capacitors physically close to the MOSFETs and between the drain of upper MOSET and the source of lower MOSFET to avoid the stray inductance along t he connection tra ce.
The importa nt parameters for the bulk input ca pacitor are the voltage rating a nd the RMS current rating. For relia ble operation, select the bulk ca pa citor with voltage and current ratings above the maximum input volt age and largest RMS
current required by the circuit. The ca pa citor voltage rating should be at least 1.25 times greater than the maximum input voltage and a voltage rating of 1.5 times is a conservative guideline. The RMS current rating requirement for the input ca pa citor of a buck converter is calculated a s:
manufacturer’s ripple current ratings are often based on 2000 hours of life. This ma kes it advisable to f urther derate the capacitor, or choose a capacitor rated at a higher temperature tha n required. Always con sult the manuf acturer if there is a ny que stion.
For a through-hole design, several electrolytic ca pacitors may be needed. For surfa ce mount designs, solid ta ntalum ca pacitors ca n also be used, but caution must be exercised with regard to the capacitor surge current rating. These ca pa citors must be ca pable of h a ndling the surge-current at power-up. Some ca pacitor series availa ble from reputable manuf a cturers are surge current tested.
Output Capacitor Selection
An output ca pacitor is required to filter t he output and supply the load tran sient current. The selection of C
is primarily
OUT
determined by the ESR required to minimize voltage ripple and load step transients. The output ripple ΔV
OUT
is
a pproximately bounded by:
ESR(IV
+Δ≤Δ
LOUT
1
××
)
Cf8
OUTOSC
Since ΔIL increa ses wit h input voltage, t he output ripple is highest at maximum input volt age. T ypically, once t he ESR requirement is satisfied, the capacitance is adequate for filtering and h as t he necessary RMS current rating. Multi ple capacitors placed in parallel may be needed to meet the ESR and RMS current ha ndling requirements. Dry ta ntalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Special polymer capacitors offer very low ESR but have lower ca pa cita nce density t ha n ot her types.
The load transient require ments are a function of the slew rate (di/dt) and t he magnitude of the tran sient load current. These requirements are generally met with a mix of capacitors and careful layout. Modern components and loads are cap able of producing tra nsient load rates above 1A/ns. High frequency capacitors initially supply the transient and slow the current load rate seen by the bulk capacitors. The bulk filter capacitor values are generally deter mined by the ESR (Effective Serie s Resista nce) and voltage rating requirements rather t han a ctual ca pa citance requirements.
OUTINOUT
OUT
)VV(V
, where I
IN(RMS)
II
=
)MAX(OUT)RMS(IN
−
V
IN
This for mula ha s a maximum at VIN = 2V = I
OUT(RMS)
/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note th at the ca pa citor
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
High frequency decoupling ca pa citors should be placed as close to the power pins of the load a s physically possible. Be careful not to add inductance in t he circuit board wiring that could ca ncel the usefulness of these low inductance components. Consult with t he manuf acturer of t he load on
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uP6109
A
pplication I nformation
specific decoupling requirements. Use only specialized low-ESR capacitors intended for
switching-regulator application s for the bulk ca pa citors. The bulk capacitor’s ESR will determine the output ripple voltage and t he initial voltage drop after a high slew-rate transient. An aluminum electrolytic ca pa citor’s ESR value is related to the case size with lower ESR available in larger case size s.
However , the Equivalent Series Induct ance (ES L) of these capacitors increases with case size and can reduce the usefulness of the capacitor to high slew-rate transient loading.
Unf ortunately , ESL is not a speci fied para meter . Work with your capacitor supplier and measure the capacitor’s impeda nce with frequency to select a suita ble component. In most cas es, multiple electrolytic ca pa citors of small ca se size perfor m better th a n a single large ca se capacitor .
Bootstra p Ca pa citor Selection
An external bootstrap capacitor C BOOT pin supplies the gate drive voltage for the upper MOSFET. This capacitor is charged through the internal diode when the PHASE node is low. When the upper MOSFET turns on, t he PHASE node rises to V BOOT pin rises to approximately VIN + VCC. The boot ca pa citor needs to store about 100 times t he gate charge required by the upper MOSFET. In most a pplications 0.1uF to 0.47uF , X5R or X7R dielectric ca pa citor is adequate.
PCB Layout Considerations
High speed switching and relatively large pea k currents in a synchronous-rectified buck converter ma ke the PCB layout a very importa nt part of design. Fa st current switching from one device to another in a synchronous-rectified buck converter causes voltage spikes a cross the interconnecting impedances and parasitic circuit elements. The voltage spikes can degrade eff iciency and radiate noise t hat result in overvoltage stress on devices. Careful component placement layout a nd printed circuit design mini mizes the voltage spikes induced in the converter .
Follow the layout guidelines for optimal performance of uP6109
1 The upper and lower MOSFE T s turn on/off a nd conduct
pulsed current alternatively with high slew rate tra nsition. Any inductance in t he switched current path generates a large voltage spike during the switching. The interconnecting wires indicated by red heavy lines conduct pulsed current with sharp tra nsient a nd should be part of a ground or power plane in a printed circuit board to minimize the voltage spike. Make all the connection the top layer with wide, copper f illed area s.
connected to the
BOOT
and t h e
IN
2 Place the power components as physically close as
possible.
2.1 Place the input capacitors, especially the high­frequency ceramic de coupling ca pacitors, directly to the drain of upper MOSFET ad the source of the lower MOSFET. To reduce the ESR replace the single input ca pa citor with two parallel units
2.2Place t he output capacitor between the converter and load.
3 Place t he uP6109 near the upper a nd lower MOSFET s
with pins 1 to 4 facing the power components. Keep the components connected to pins 4 to 8 close to the uP6109 and away from the inductor and other noise sources (noise sensitive components).
4 Use a dedicated grounding plane a nd use via s to ground
all critical components to this layer . The ground pla ne layer should not have any traces and it should be as close as possible to the layer with power MOSFETs. Use an immediate via to connect the components to ground plane including GND of uP6109 Use several bigger via s for power components.
5 Apply anot her solid layer a s a power plane a nd cut this
plane into smaller islands of common voltage levels. The power plane should support the input power and output power nodes to maintain good voltage filtering and to keep power losses low . Also, for higher currents, it is recommended to use a multilayer board to help with heat sinking power components.
6 The PHASE node is subject to very high dV/dt voltages.
Stray capacitance between this island and the surrounding circuitry tend to induce current spike a nd capacitive noise coupling. Keep the sensitive circuit away from the PHASE node and keep the PCB area small to limit the ca pa citive coupling. However , the PCB area should be kept moderate since it also acts as main heat convection path of the lower MOSFE T.
7 uP6109 sources/sinks impulse current with 2A pea k to
turn on/off the upper and lower MOSFETs. The connecting trance between the controller and gate/ source of the MOSFET should be wide and short to minimize the parasitic inductance along the tra ce s.
8 Flood all unused areas on all layers with copper.
Flooding with copper will reduce the temperature rise of power component.
9 Provide local VCC decoupling between VCC and GND
pins. Locate the ca pa citor, C to the BOOT and PHASE pins.
a s close as pra ctical
BOOT
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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n
SOP - 8 Pack agke
0.76 REF 1.27 REF
1.85 REF
6.15 REF
8.00 MIN
4.00 MIN
5.80 - 6.20
uP6109
Package Informatio
4.80 - 5.00
3.80 - 4.00
1.27 BSC
0.32 - 0.52
Recommended Solder Pad Layout
1.45 - 1.60
0.20 BSC
0.41 - 0.89
0.18 - 0.25
1.75 MAX
0.10 - 0.25
3.81 BSC
Note
1.Package Outline U nit Description: BSC: Ba sic. Represents t heoretical exa ct di mension or di mension t arget MIN: Minimum dimension specified. MAX: Maximum dimension specified. REF: Reference. Represents di mension for reference use only . This value is not a device speci fication. TYP . Typical. Provided a s a general value. This value is not a device specification.
2.Dimensions in Millimeters.
3.Drawing not to scale.
4.These dimensions no not include mold flash or protrusions. Mold fla sh or protrusions s hell not exceed 0.15mm.
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
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n
PSOP - 8 Packagke
uP6109
Package Informatio
0.70 RE F 1.27 REF
3.00 REF
7.00 REF
5.50 REF
1.50 R EF
2.20 REF
4.00 REF
Recommended Solder Pad Layout
0.20 BSC
0.40 - 0.90
0.18 - 0.25
5.80 - 6.20
1.27 BSC
1.45 - 1.60
1.75 MAX
4.80 - 5.00
3.00 BSC
3.80 - 4.00
3.81 BSC
2.20 BSC
0.32 - 0.52
0.05 - 0.25
Note
1.Package Outline U nit Description: BSC: Ba sic. Represents t heoretical exa ct di mension or di mension t arget MIN: Minimum dimension specified. MAX: Maximum dimension specified. REF: Reference. Represents dimen sion for reference use only . This value is not a device specif ication. TYP . Typical. Provided a s a general value. This value is not a device specification.
2.Dimensions in Millimeters.
3.Drawing not to scale.
4.These dimensions no not include mol d fla sh or protrusions. Mol d fla sh or protrusions s hell not exceed 0.15mm.
uPI Semiconductor Corp., http://www.upi-semi.com Rev. F00, File Name: uP6109-DS-F0000
15
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