Datasheet UHP-3.3-30-D48S, UHP-3.3-30-D48N Datasheet (DATEL)

Page 1
3.3 Volts @ 30 Amps
100 Watt, DC/DC Converters
Single Output
UHP Models
Features
Figure 1. Simplifi ed Schematic
INNOVATION and EX C ELL E N C
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®
DATEL, Inc., Mansfi eld, MA 02048 (USA) · Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 · Email: sales@datel.com · Internet: www.datel.com
DATEL's fully isolated UHP series of DC/DC converters affords users a practical
solution for their low-voltage/high-current applications . With an input voltage range of 36 to 75 Volts, the UHP-3.3/30-D48 delivers 30 Amps of output current from a fully regulated 3.3V output. Using both surface-mount technology and planar magnetics, these converters are manufactured on a 2.3" x 2.4" open-frame package with an industry-standard pinout confi guration.
UHP converters utilize a full-bridge, fi xed-frequency topology along with syn- chronous output rectifi cation to achieve a high effi ciency of 89%. This effi ciency, coupled with the open-frame package that allows unrestricted air fl ow , reduces internal component temperatures thereby allowing operation at elevated ambient temperatures.
These DC/DC's provide output trim, sense pins and primary side on/off control (available with positive or negative logic) or sync. Standard features also include input overvoltage and undervoltage shutdown circuitry, output overvoltage protec­tion, output short-circuit and current limiting protection and thermal shutdown. All devices meet IEC950, UL1950 and EN60950 safety standards and carry the CE mark (meet LVD) requirements). CB reports are available on request.
Regulated 3.3V output @ 30 Amps
Input range: 36V-75V
Open frame: 2.3" x 2.4" x 0.47"
Industry-standard package/pinout
Light weight: 2.24 ounces (63.5g)
Remose sense, Trim, On/Off Control
High effi ciency: 89%
Fully isolated, 1500Vdc guaranteed
Input under and overvoltage shutdown
Output overvoltage protection
Short circuit protection; thermal shutdown
UL1950 and EN60950 safety approvals
CE mark
+INPUT
–INPUT
+SENSE
–SENSE
+3.3V OUTPUT
OUTPUT RETURN
UV & OV
COMPARATORS
THERMAL
SHUTDOWN
PRIMARY
SWITCH
CONTROL
SECONDARY
SWITCH
CONTROL
PWM
CONTROLLER
REFERENCE &
ERROR AMP
OPTO
ISOLATION
PRELIMINARY
Page 2
3.3V @ 30A, SINGLE OUTPUT DC/DC CONVERTERS
XHP Series
Performance Specifi cations and Ordering Guide
PART NUMBER STRUCTURE
Nominal Output Voltage:
3.3 Volts
3.3
UHP
30-
/
D48
Input Voltage Range: D48 = 36-75 Volts (48V nominal)
Maximum Output Current:
30 Amps
Unipolar High-Power Series
-
Part Number Suffi xes
UHP 30 Amp DC/DC's are designed so a negative logic
on/off control ("N" suffi x) or a Sync function ("S" suffi x) can be
added in the pin 3 position.
No Suffi x On/Off Control function (positive polarity)
N Negative polarity on/off control
S Sync function
Typical at TA = +25°C under nominal line voltage and full-load conditions.Ripple/Noise (R/N) measured over a 20MHz bandwidth with 10µFtantalum and 1µF ceramic output capacitors. Tested from no load to 100% load. Nominal line voltage, no load/full load condition.
Output
Input
R/N (mVp-p) ➁ Regulation (Max.) Effi ciency
Packag e
V
OUT IOUT VIN Nom. Range IIN ➃ (Case,
Model (Volts) (Amps) Typ. Max. Line Load ➂ (Volts) (Volts) (mA) Min. Typ. Pinout)
MECHANICAL SPECIFI CATIONS
2
I/O Connections
Pin Function P17
1 Input
2 No Pin
3 On/Off Control
4 +Input
5 +Output
6 +Sense
7 Trim
8 –Sense
9 –Output
UHP-3.3/30-D48 3.3 30 80 120 ±1% ±1% 48 36-75 120/2340 86.5 88% C27, P17
N
Add "N" or "S" suffi x as desired
BOTTOM VIEW
1
3
4
5
6
7
8
9
1.900
(48.26)
2.30
(58.42)
0.39
(9.91)
0.120 MIN. (3.05)
0.20
(5.08)
0.400
(10.16)
0.700
(17.78)
0.50
(12.70)
1.000
(25.40)
1.400
(35.56)
2.40
(60.96)
PIN DIAMETERS:
PINS 1-4, 6-8 0.040 ±0.002 (1.016 ±0.051) PINS 5, 9 0.080 ±0.002 (2.032 ±0.051)
STANDOFF WIDTH
0.056 (1.42)
Case C27
Page 3
UHP Models
3.3V @ 30A, SINGLE OUTPUT CONVERTERS
Performance/Functional Specifi cations
Typical @ TA = +25°C under nominal line voltage, full-load conditions, unless noted.
Input
Input Voltage Range 36-75 Volts (48V nominal)
Overvoltage Shutdown 77-81 Volts (79V typical)
Start-Up Threshold 34-36 Volts (35V typical)
Undervoltage Shutdown 32.5-34.5 Volts (33.5V typical)
Input Current:
Normal Operating Conditions See Ordering Guide
Standby Mode:
Off, OV, UV, Thermal Shutdown TBD typical
Input Refl ected Ripple Current:
Source Impedance <0.1, no external input fi ltering
TBD
Internal Input Filter Type Pi (0.01µF - TBDµH - 3.3µF)
Reverse-Polarity Protection 1 minute duration, 5A maximum
On/Off Control (Pin 3): ➂ ➃ ➅ On = open or 2.5V to +VIN,
I
IN = less than 50µA
Off = 0-0.8V, I
IN = 200µA @ 0V
"N" Suffi x Models On = 0-0.8V, I
IN = TBD @ 0V
Off = open or TBD Volts
Sync (Option, Pin 6):
➂ ➃ ➅
Input Threshold TBD Volts
Input Voltage Low TBD Volts
Input Voltage High TBD Volts
Input Resistance TBD minimum
Output High Voltage (100µA load) TBD Volts
Output Drive Current TBD
Input/Output Pulse Width TBD nsec
Output
VOUT Accuracy:
3.3V Output ±1.0% maximum
Minimum Loading Per Specifi cation No load
Ripple/Noise (20MHz BW)
See Ordering Guide
Line/Load Regulation See Ordering Guide
Effi ciency See Ordering Guide
Output Voltage Sense Range +10%
Trim Range
±10%, –20%
Isolation Voltage:
Input-to-Output 1500Vdc minimum
Isolation Resistance 100M
Isolation Capacitance 940pF
Current Limit Inception:
3.3V @ 98.5% V
OUT 33-35 Amps
Short Circuit Current:
3.3V Output TBD Amps average current
Overvoltage Protection: Comparator, latching
3.3V Output TBD Volts
Maximum Capacitive Loading TBD µF
Temperature Coeffi cient ±0.02% per °C
Dynamic Characteristics
Dynamic Load Response:
3.3V (50-100% load step to 1% V
OUT) TBDµsec maximum
Start-Up Time:
V
IN to VOUT TBD
On/Off to
VOUT TBD
Switching Frequency 350kHz (±35kHz)
DynaEnvironmental
MTBF Bellcore, ground xed, full power
25°C ambient
TBD million hours
Operating Temperature (Ambient):
Without Derating (200lfm) +52°C
With Derating To +100°C (See Derating Curves)
Thermal Shutdown TBD
Storage Temperature –40 to +120°C
Physical
Dimensions 2.3" x 2.4" x 0.465" (58.4 x 61 x 11.8mm)
Pin Material Brass, solder coated
Weight: 2.24 ounces (63.5 grams)
Primary to Secondary Insulation Level Operational
All models are speci ed with external 10µF tantalum and 1µF ceramic output capacitors. See Technical Notes/Graphs for details. The On/Off Control function can be replaced with a Sync function. See Part Number
Suffi xes and Technical Notes for details.
Applying a voltage to On/Off Control (pin 3) when no input power is applied to the
converter can cause permanent damage.
Output noise may be further reduced with the installation of additional external output
capacitors. See Technical Notes.
On/Off control is designed to be dr iven with open collector or by appropriate voltage
levels. Voltages must be referenced to the –Input (pin 1).
Demonstrated MTBF available on request.
3
Absolute Maximum Ratings
Input Voltage:
Continuous: 81 Volts Transient (100msec): 100 Volts
Input Reverse-Polarity Protection Input Current must be <5A. 1 minute duration. Fusing recommended.
Output Current Current limited. Devices can withstand an indefi nite output short circuit.
On/Off Control (Pin 3) Max. Voltages Referenced to –Input (pin 1) +V
IN
Storage Temperature –40 to +120°C
Lead Temperature (Soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely
affect long-term reliability. Proper operation under conditions other than those listed in the
Performance/Functional Specifi cations Table is not implied, nor recommended.
Page 4
3.3V @ 30A, SINGLE OUTPUT DC/DC CONVERTERS
XHP Series
TECHNICAL NOTES
Trimming Output Voltages
UHP converters have a trim capability (pin 7) that allows users to adjust the
output voltage 5%. Adjustments can be accomplished via a trim pot, Figure 2,
or a single fi xed resistor as shown in Figures 3 and 4. A single fi xed resistor
can increase or decrease the output voltage depending on its connection.
Fixed resistors should have absolute TCR's less than 100ppm/°C to minimize
sensitivity to changes in temperature.
A single resistor connected from the Trim (pin 7) to the +Sense (pin 6), see
Figure 3, will increase the output voltage. A resistor connected from the Trim
(pin 7) to the –Sense (pin 8) will decrease the output voltage. See Figure 4.
Trim adjustments greater than +10%/–20% can have an adverse effect on the
converter's performance and are not recommended.
4
Figure 2. Trim Connections Using A Trim Pot
Figure 3. Trim Connections To Increase Output Voltages Using Fixed Resistors
Figure 4. Trim Connections To Decrease Output Voltages Using Fixed Resistors
DA TEL mak es no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifi cations are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444
DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025
DATEL, Inc. 11 Cabot Boulevard, Mansfi eld, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com
ISO 9001 REGISTERED
INNOVATION and EX C ELL E N C
E
®
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DS0492 2/01
LOAD
20k
5-22
TURNS
+OUTPUT
–INPUT
+INPUT
ON/OFF CONTROL
CASE
TRIM
+SENSE
OUTPUT
SENSE
9
8
1
4
7
5
6
3
2
LOAD
R
TRIM DOWN
+OUTPUT
–INPUT
+INPUT
ON/OFF CONTROL
CASE
TRIM
+SENSE
OUTPUT
SENSE
9
8
1
4
7
5
6
3
2
LOAD
R
TRIM UP
+OUTPUT
–INPUT
+INPUT
ON/OFF CONTROL
CASE
TRIM
+SENSE
OUTPUT
SENSE
9
8
1
4
7
5
6
3
2
UP
VO – 3.3
R
T (k) =
–10.2
13.3(VO – 1.226)
3.3 – V
O
RT (k) =
–10.2
16.31
DOWN
Output Current (Amps)
Ambient Temperature (˚C)
28 32 36 40 44 48 52 56 60 64 68 72 76 80 84
30
25
20
15
10
5
0
Output Current vs. Ambient Temperature
V
IN = 48V, Air flow from output pins to input pins
88 92 94 96 100
150lfm
200lfm
300lfm
NATURAL CONVECTION
400lfm
Accuracy of adjustment is subject to tolerances or resistor values
and factory-adjusted output accuracy. V
O = desired output voltage.
Trim Up Equation
Trim Down Equation
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