Datasheet UG-334 Datasheet (ANALOG DEVICES)

Page 1
Evaluation Board User Guide
UG-334
10272-001
ADP1876
GND
TERMINAL
VIN TERMINAL
GND TERMINAL
V
OUT1
TERMINAL
V
OUT2
TERMINAL
GND TERMINAL
One Technology Way P. O. Box 9106 Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.461.3113 www.analog.com

FEATURES

Input range: 10 V to 20 V Two output voltages: 5 V and 1.8 V Output current: 13 A per channel Switching frequency: 600 kHz Operates in PWM Compact, low cost, and efficient design

EVALUATION BOARD DESCRIPTION

This user guide describes the design, operation, and test results of the ADP1876-E VA L Z . The input range for this evaluation board is 10 V to 20 V, and the two regulated output voltages are set to 5 V (V current. The power components, such as the MOFSETS, inductors, and bulk input and output capacitors, were chosen to yield a low system cost and good efficiency.
) and 1.8 V (V
OUT1
) with a maximum 13 A output
OUT2

ADP1876-EVALZ EVALUATION BOARD

ADP1876 DEVICE DESCRIPTION

The ADP1876 is a dual-channel, step-down switching controller with integrated drivers for external N-channel synchronous power MOSFETs. The two PWM outputs are phase shifted 180°, which reduces the input rms ripple current, thus minimizing the required input capacitance.
In addition, boost diodes are integrated into the ADP1876, which lowers the overall system cost and component count. The
ADP1876 is configured to operate in forced PWM continuous
conduction mode.
The ADP1876 includes externally adjustable soft start, output overvoltage protection, externally adjustable current limit, power good and tracking function for Channel 1. The ADP1876 provides an output voltage accuracy of ±0.85% for a −40°C to +85°C junction temperature and ±1.5% for a −40°C to +125°C junction temperature. This controller can be powered from a
2.75 V to 20 V supply and is available in a 32-lead, 5 mm × 5 mm lead frame chip scale package (LFCSP).
PLEASE SEE THE LAST PAGE FOR AN IMPORTANT WARNING AND LEGAL TERMS AND CONDITIONS.
Figure 1.
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UG-334 Evaluation Board User Guide

TABLE OF CONTENTS

Features .............................................................................................. 1
Evaluation Board Description......................................................... 1
ADP1876 Device Description ......................................................... 1
ADP1876-EVALZ Evaluation Board .............................................. 1
Revision History ............................................................................... 2
Component Design .......................................................................... 3
Inductor Selection ........................................................................ 3
Input Capacitors ........................................................................... 3

REVISION HISTORY

11/11—Revision 0: Initial Version
Output Capacitors .........................................................................3
MOSFET Selection ........................................................................3
Test Results .........................................................................................4
Evaluation Board Operating Instructions ......................................6
Evaluation Board PCB Layout .........................................................7
Evaluation Board Schematics and Artwork ...................................8
Ordering Information .................................................................... 12
Bill of Materials ........................................................................... 12
Rev. 0 | Page 2 of 16
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Evaluation Board User Guide UG-334

COMPONENT DESIGN

For information about selecting power components and calculating component values, see the ADP1876 data sheet.

INDUCTOR SELECTION

A 1.8 µH inductor with an 18 A saturation current rating (744325180 from Würth Elektronik) is selected. This is a compact inductor with a ferrite core, which offers high performance in terms of low R
and low core loss.
DC

INPUT CAPACITORS

Because of the very low ESR and high input current rating of multilayer ceramic capacitors (MLCCs), two 10 µF MLCCs in Size 1210 are selected as the input capacitors at the input of each channel. In addition, a 150 µF bulk OS-CON™ (aluminum solid capacitor with conductive polymer) capacitor from SANYO is chosen for filtering out unwanted low frequency noise from the input power supply.

OUTPUT CAPACITORS

A combination of POSCAP™ polymer capacitors and MLCCs are selected for the output rails. Polymer capacitors have low ESR and high current ripple rating. Connecting polymer capacitors and MLCCs in parallel is very effective in reducing voltage ripple. Two 330 µF POSCAP capacitors and two 22 µF MLCCs are selected for each output.

MOSFET SELECTION

For low output or low duty cycle, select a high-side MOSFET with fast rise and fall times and with low input capacitance to minimize charging and switching power loss. For the synchronous rectifier (low-side MOSFET), select a MOSFET with low R because the switching speed is not critical and there is no switching power loss in the low-side MOSFET.
The MOSFET IPD050N03L in PG-TO252-3-11 (DPA K ) from Infineon is chosen for both the high-side and low-side MOSFETs for a balance between low cost and good efficiency. The R the IPD050N03L is about 6 mΩ at a V
of 5 V.
GS
DSON
DSON
of
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UG-334 Evaluation Board User Guide
100
90
80
70
60 50
40
30 20
10
0
0 2 4 6 8 10 12 14
LOAD (A)
EFFICIENCY (%)
10272-002
V
OUT2
= 1.8V
T
A
= 25°C
V
IN
= 12V
V
OUT1
= 5V
0
–0.005
–0.010
–0.015 –0.020
–0.025 –0.030
–0.035 –0.040
–0.045
–0.050
10 12 14 16 18 20
V
IN
(V)
LINE REGULATION (%)
10272-003
V
OUT2
= 1.8V
TA = 25°C V
IN
= 12V WITH 5A LOAD
V
OUT1
= 5V
0
–0.05
–0.10
–0.15
–0.20
–0.25
–0.30
–0.35
–0.40
0 2 4 6
8 10 12 14
LOAD (A)
LOAD REGUL ATION (%)
10272-004
V
OUT2
= 1.8V
V
OUT1
= 5V
TA = 25°C
V
IN
= 12V
10272-005
CH1 20.0mV CH2 10. 0V M1.00µs A CH4 10.2V
1
4
2
3
B
W
CH3 20.0mV CH4 10.0V
B
W
SW1
SW2
T
V
OUT1
RIPPLE AT 10A
V
OUT2
RIPPLE AT 10A
10272-006
M20.0µs A CH4 7.60V
4
3
CH3 20.0mV CH4 5.00A Ω
B
W
T
V
OUT2
= 1.8V OUT P UT RESPONSE
V
OUT2
5A STEP LOAD
10272-007
M20.0µs A CH4 7.60V
4
3
CH3 20.0mV CH4 5. 00A Ω
B
W
T
V
OUT1
= OUTPUT RESPONSE
V
OUT1
5A STEP LOAD

TEST RESULTS

TA = 25°C.
Figure 2. Efficiency (Measurement Is Ma de with the Adjacent Channel Disabled)
Figure 5. Output Ripple, 10 A Load
Figure 3. Line Regulation
Figure 4. Load Regulation
Figure 6. Step Load Transient, V
OUT2
Figure 7. Step Load Transient, V
OUT1
Rev. 0 | Page 4 of 16
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Evaluation Board User Guide UG-334
0.035
0.030
0.025
0.020
0.015
0.010
0.005
0
3.0 3.5
4.0 4.5 5.0 5.5 6.0 VINLDO (V)
LINE REGULATION (%)
10272-008
T
A
= 25°C
V
IN
= 12V
–0.02
–0.04 –0.06
–0.08
–0.10
–0.12
–0.14 –0.16 –0.18
–0.20
0
0 0.025 0.050 0.075 0.100 0.125 0.150 0.175 0.200
VOUTLDO LOAD (A)
LOAD REGUL ATION (%)
10272-009
VINLDO = 5V
VINLDO = 3V
T
A
= 25°C
V
IN
= 12V
10272-010
CH1 100mA Ω CH2 50.0mV
M10.0µs A CH1 118mA
1
2
B
W
T
STEP LOAD 1mA TO 200mA C
INLDO
= 1µF, C
OUTLDO
= 4.7µF
OUTPUT TRANSIENT
Figure 8. VOUTLDO Line Regulation
Figure 10. VOUTLDO Step Load Response
Figure 9. VOUTLDO Load Regulation
Rev. 0 | Page 5 of 16
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UG-334 Evaluation Board User Guide
OUT1
OUT1
OUT1
OUT1
OUT2
OUT2
V
OUT2
Ripple, DC Load
12 mV at 13 A load
OUT2

EVALUATION BOARD OPERATING INSTRUCTIONS

1. Connect Jumper J3 (EN1) to the high position to enable
Channel 1 of the ADP1876.
2. Connect Jumper J2 (EN2) to the high position to enable
Channel 2 of the ADP1876.
3. Connect the positive terminal of the input power supply to
the T1 input terminal. The input range is 10 V to 20 V, which powers up the ADP1876 IC.
Table 1. Jumper Description
Default Factory
Jumper Description
Setting Function
J3 EN1 High Connect high to enable Channel 1 of the ADP1876, or connect low to disable the channel. J2 EN2 High Connect high to enable Channel 2 of the ADP1876, or connect low to disable the channel.
Table 2. Performance Summary (TA = 25°C)
Parameter Condition
VIN 10 V to 20 V fSW Switching frequency, 600 kHz V
5 V
I
0 A to 13 A
V
Ripple, DC Load 12 mV at 13 A load
V
Deviation upon Step Load Release 0.8% with a 5 A step load
V
1.8 V
I
0 A to 13 A
4. Connect the positive terminal of another input power supply
to the T7 input terminal (VINLDO). The input range is
2.7 V to 5.5 V, which powers up the independent LDO.
V
Deviation upon Step Load Release 1.4% with a 5 A step load
Rev. 0 | Page 6 of 16
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Evaluation Board User Guide UG-334

EVALUATION BOARD PCB LAYOUT

As seen in Figure 1, the layout of this evaluation board is not optimized for the smallest PCB area. It is laid out in such a way that any of the components can be desoldered and replaced easily with different components with a hand soldering iron so that the user can modify the existing design without acquiring a new PCB layout. The physical size of the compensation components is 0603, which is selected for its ease of hand soldering when reworking the board is needed. The size of these components can be 0402 or even smaller in the final design. Note that there are extra placeholders for input bulk capacitors, output filter capacitors, and MOSFETs. The user can remove, add, or change any of these power components to achieve a particular design objective. The track function, where TRK1 is pulled up to VCCO through a 0 Ω dummy
resistor, is not used on this evaluation board. The primary purpose of the TRK1 function is to discharge VOUT1 to GND quickly when EN1 is pulled low and not relying on the feedback resistors for discharging the output. To achieve a fast discharging on the output, put an RC time delay at EN1 and a smaller RC time delay at TRK1. Placeholders for these RC components have been included on the evaluation board (see Figure 11 for details).
In addition, dummy 0 Ω resistors are placed at the driver gates, DHx and DLx, for evaluation purposes only and can be removed in the final design. Furthermore, many test points are placed on the evaluation board so that the user can easily evaluate the per­formances of the ADP1876 with an oscilloscope. See Figure 11, the evaluation board schematic, for more information.
Rev. 0 | Page 7 of 16
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UG-334 Evaluation Board User Guide
Vin = 10V to 20V
VOUT2 = 1.8V
VOUT1 = 5V
TURRET
TURRET
TURRET
TURRET
TURRET
22pF
22pF
open
open
open
open
open
22uF
22uF
22uF
22uF
OPEN
to VEN1 (TP3)
VDL
OPEN
VOUT1
FB1
TRK1
VEN1
COMP1
EN1
VIN
VIN
VOUT2
DL1
SW1
SS1
DH2
SW2
VEN1
DL2
DH1
VDL
VIN
VCCO
VCCO
VIN
VIN
VIN
AGND
VINLDO
VOUTLDO
VDL
VCCO
VCCO
VINLDO
VOUTLDO
T7
TP-575-4
1
+
COV5
330uF
+
RC2
44.2k
+
CIN13
open
+
+
COV3
open
+
J3
2 Way Link
1
3
2
T2
123
4
CC21
330pF
TP15
1
L1
1.8uH
RR2
750k
T11
1
TP1TP1
1
TP8
1
TP16
1
RGCS2
22.6k
TP7TP7
1
CSS1
100nf
RT13
TP9TP9
1
Cin12
10uF
25V
CSNB2
U1
ADP1876-LFCSP
EN1
1
VIN
2
VINLDO
3
VOUTLDO
4
VCCO
5
VDL
6
EN2
9
FB2
10
COMP2
11
RAMP2
12
SS2
13
PGOOD2
14
ILIM2
15
BST2
16
SW2
17
DH2
18
PGND2
19
DL2
20
DL1
21
PGND1
22
DH1
23
SW1
24
AGND7NC
8
TRK1
32
FB1
31
COMP1
30
RAMP1
29
SS1
28
PGOOD1
27
ILIM1
26
BST1
25
QH3
IPD050N03L
CSNB1
RGCS1
22.6k
QH1
IPD050N03L
+
COV6
330uF
+
TP4
1
+
COV23
+
TP13TP13
1
RPG2
RF22
10k
+
COV8
open
+
Ctrk1OPEN
+
COV22
+
RSNB2
RF21
20k
+
COV7
open
+
CDR
1.0uF
+
CIN20
150uF
+
RSNB1
RF11
73.2k
T13
TP-575-4
1
RR1
750k
RT12
+
CIN10
open
+
T9
1
RILIM21
2.1K
CLIM1
CVIN
100nf
RDL1
0
T5
1
2
3
4
+
COV1
330uF
+
+
COV2
330uF
+
Cin11
10uF/25V
CBST1
100nf
+
COV4
open
+
L2
1.8uH
T6
1
2
3
4
T3
1
2
3
4
RILIM11
2.1K
CV5
1.0uF
TP12TP12
1
TP10
1
QH2
OPEN
TP14
1
+
COV12
+
TP11TP11
1
CIN22
10uF/25V
T12
1
COUTLDO
4.7uF
CLIM2
REN2
OPEN
RDH2
0
CC12
10pF
CINLDO
1uF
RF12
10K
RV5
open
QL4
OPEN
CC11
120pF
REN1
OPEN
T14
TP-575-4
1
QL3
IPD050N03L
TP2
1
RDL2
0
CIN21
10uF
25V
T8
1
TP6TP6
1
CEN1
OPEN
+
COV13
+
J2
2 Way Link
1
3
2
RC1
12.4k
T10
1
T4
1
2
3
4
QH4
OPEN
CSS2
100nF
CC22
22pF
RDH1
0
RVCC0
0
TP3
1
RPG1
open
QL2
IPD050N03L
+
CIN23
open
+
CBST2
100nf
QL1
OPEN
RT11
0
T1
123
4
10272-011

EVALUATION BOARD SCHEMATICS AND ARTWORK

Figure 11. Evaluation Board Schematic
Rev. 0 | Page 8 of 16
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Evaluation Board User Guide UG-334
10272-012
10272-013
Figure 12. Top Silkscreen
Figure 13. Top Layer
Rev. 0 | Page 9 of 16
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UG-334 Evaluation Board User Guide
10272-014
10272-015
Figure 14. Second Layer (AGND Plane)
Figure 15. Third Layer (PGND Layer)
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Evaluation Board User Guide UG-334
10272-016
Figure 16. Bottom Layer (PGND Layer)
Rev. 0 | Page 11 of 16
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UG-334 Evaluation Board User Guide

ORDERING INFORMATION

BILL OF MATERIALS

Table 3.
Qty Reference Designator Description Manufacturer Part No.
1 U1 ADP1876, 32-lead LFCSP, 5 mm × 5 mm Analog Devices ADP1876 4 QH1, QH3, QL2, QL3 N MOSFET, 30 V, 6 mΩ Infineon IPD050N03L 2 L1, L2 Inductor, 1.8 µH, 3.5 mΩ, IN = 16 A, I 4 COV1, COV2, COV5, COV6 POSCAP, 330 µF, 6.3 V, 18 mΩ SANYO 6TPE330MFL 1 CIN20 OSCON, 150 µF, 20 V SANYO 20SEP150M 4 CIN11, CIN12, CIN21, CIN22 MLCC, 10 µF, X7R, 25 V Murata GRM32DR71E106KA12 1 CVIN MLCC, 100 nF, X7R, 25 V Murata GRM188R71E104KA01D 4 Css1, Css2, Cbst1, Cbst2 MLCC, 100 nF, X7R, 16 V Murata GRM188R71E104KA01 2 Cv5, Cdr MLCC, 1.0 µF, X5R, 6.3 V Murata GRM185R60J105KE21 4 COV13, COV23, COV12,
COV22 1 CINLDO MLCC, 1 µF,16 V, X7R Murata GRM188R71C105KA12 1 COUTLDO MLCC, 4.7 µF, 6.3 V, X5R Murata GRM188R0J475KE19 1 Cc11 MLCC, 120 pF Vishay VJ0603Y121KXAA 1 Cc12 MLCC, 10 pF Vishay VJ0603A100KXAA 1 Cc21 MLCC, 330 pF Vishay VJ0603Y331KXAA 3 Cc22, Clim1, Clim2 MLCC, 22 pF Vishay VJ0603A220KXAA 7 Rb0, Rvcco, RDH1, RDH2,
RDL1, RDL2, Rt11
2 Rgcs1, Rgcs2 Resistor, 22.6 kΩ Vishay CRCW06032262F 2 RR1, RR2 Resistor, 750 kΩ Vishay CRCW06031873F 2 Rf12, Rf22 Resistor, 10 kΩ Vishay CRCW06031002F 1 Rf11 Resistor, 73.2 kΩ Vishay CRCW06037322F 1 Rf21 Resistor, 20 kΩ Vishay CRCW06032002F 1 Rc1 Resistor, 124 kΩ Vishay CRCW06031243F 1 Rc2 Resistor, 44.2 kΩ Vishay CRCW06034422F 2 Rlim11, Rlim21 Resistor, 2.1 kΩ Vishay CRCW06032101F 2 J2, J3 3-terminal jumpers, 0.1" spacing Any 5 T8, T9, T10, T11, T12 Test points, turret, 110 mil thru hole Keystone Electronics Corp. 1502-1 6 T1, T2, T3, T4, T5, T6 Terminals Keystone Electronics Corp. 8191 3 T7, T13, T14 Banana plug Keystone Electronics Corp. 575-4
MLCC, 22 µF, X5R, 6.3 V Murata GRM31CR60J226ME19L
Resistor, 0 Ω Vishay CRCW06030R00F
= 18 A Würth Elektronic 744325180
SAT
Rev. 0 | Page 12 of 16
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Evaluation Board User Guide UG-334
NOTES
Rev. 0 | Page 13 of 16
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UG-334 Evaluation Board User Guide
NOTES
Rev. 0 | Page 14 of 16
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NOTES
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UG-334 Evaluation Board User Guide
and between you (“Customer”) and Analog Devices, Inc.
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES RESULTING FROM CUSTOMER’S POSSESSION OR USE OF
NOTES
ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection
circuitry, damage may occur on devices subjected to high e nergy ESD. Therefore, proper ESD precaution s should be taken to avoid performance degradation or loss of functionality.
Legal Terms and Conditions
By using the evaluation board discussed herein (together with any tools, components documentation or support materials, the “Evaluation Board”), you are agreeing to be bound by the terms and conditions set forth below (“Agreement”) unless you have purchased the Evaluation Board, in which case the Analog Devices Standard Terms and Conditions of Sale shall govern. Do not use the Evaluation Board until you have read and agreed to the Agreement. Your use of the Evaluation Board shall signify your acceptance of the Agreement. This Agreement is made by (“ADI”), with its principal place of business at One Technology Way, Norwood, MA 02062, USA. Subject to the terms and conditions of the Agreement, ADI hereby grants to Customer a free, limited, personal, temporary, non-exclusive, non-sublicensable, non-transferable license to use the Evaluation Board FOR EVALUATION PURPOSES ONLY. Customer understands and agrees that the Evaluation Board is provided for the sole and exclusive purpose referenced above, and agrees not to use the Evaluation Board for any other purpose. Further more, the license granted is expressly made subject to the following additional limitations: Customer shall not (i) rent, lease, display, sell, transfer, assign, sublicense, or distribute the Evaluation Board; and (ii) permit any Third Party to access the Evaluation Board. As used herein, the term “Third Party” includes any entity other than ADI, Customer, their employees, affiliates and in-house consultants. The Evaluation Board is NOT sold to Customer; all rights not expressly granted herein, including ownership of t he Evaluation Board, are res erved by ADI. CONFIDENTIALITY. This Agreement and the Evaluation Board shall all be considered the confidential and proprietary information of ADI. Customer ma y not disclose or transfer any portion of the Evaluation Board to any other party for any reason. Upon discontinuation of use of the Evaluation Board or termination of this Agreement, Customer agrees to promptly return the Evaluation Board to ADI. ADDITIONAL RESTRICTIONS. Customer may not disassemble, decompile or reverse engineer chips on the Evaluation Board. Customer shall inform ADI of any occurred damages or any modifications or alterations it makes to the Evaluation Board, including but not limited to soldering or any other activity that affects the material content of the Evaluation Board. Modifications to the Evaluation Board must comply with applicable law, including b ut not limited to the RoHS Directive. TERMINATION. ADI may terminate this Agreement at any time upon gi ving written noti ce to Customer. Customer agrees to return to ADI the Evaluation Board at that time. LIMITATION OF LIABILITY. THE EVALUATION BOARD PROVIDED HEREUNDER IS PROVIDED “AS IS” AND ADI MAKES NO WARRANTIES OR REPRES ENTATIONS OF ANY KIND WITH RESPECT TO IT. ADI SPECIFICAL LY DISC LAIMS ANY REPRESENTATIONS, ENDORSEMENTS, GUA RANTEES, OR WARRANT IES, EXPRESS OR IMPLIED, RELATED TO THE EVALUATION BOARD INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, TITLE, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS. IN NO EVENT WILL ADI AND ITS LICENSORS THE EVALUAT ION BOARD, INCLUDING BUT NOT LIMI TED TO LOST PROFITS, DE LAY COSTS, LABOR COSTS OR LOSS OF GOODWI LL. ADI’S TOTAL LIA BILITY FROM ANY AND ALL CAUSES SHALL BE LIMITED TO THE AMOUNT OF ONE HUNDRED US DOLLARS ($100.00). EXPORT. Customer agrees that it will not directly or indirectly export the Evaluation Board to another country, and that it will comply with all applicable United States federal laws and regulations relating to exports. GOVERNING LAW. This Agreement shall be governed by and construed in accordance with the substantive laws of the Commonwealth of Massachusetts (excluding conflict of law rules). Any legal action regarding this Agreement will be heard in the state or federal courts having jurisdiction in Suffolk County, Massachusetts, and Customer hereby submits to the personal jurisdiction and venue of such courts. The United Nations Convention on Contracts for the International Sale of Goods sh all not apply to t his Agreement and i s expressly disclaime d.
©2011 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. UG10272-0-11/11(0)
Rev. 0 | Page 16 of 16
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