AD5422 single-channel, 16-bit, serial input, current source
and voltage output DAC
0.01% typical total unadjusted error (TUE)
Single chip solution
Output fault detection and protection
Power/interface/control
Analog Devices, Inc., ARM7 ADuC7027
ADP1715 500 mA low-dropout CMOS linear regulator
ADM3251E isolated single-channel RS-232 line
driver/receiver
APPLICATIONS
Process control
Transmitters
Actuator control
PLC/DCS systems
GENERAL DESCRIPTION
The PLC demonstration system is aimed at demonstrating the
value Analog Devices parts can add to a PLC system. The demo
board contains four fully isolated ADC channels, a microprocessor with RS-232 interface and four fully isolated DAC
output channels.
Input ranges are hardware programmable and include 0 V to
5 V, 0 V to 10 V, ±5 V, ±10 V, 4 mA to 20 mA, 0 mA to 20 mA,
±20 mA, thermocouple and RTD. Output ranges are software
programmable and include 0 V to 5 V, 0 V to 10 V, ±5 V,
±10 V, 4 mA to 20 mA, 0 mA to 20 mA, and 0 mA to 24 mA.
The PLC demo system features the AD5422 (a single-chip
16-bit DAC solution with ±0.05% TUE) and AD7793 (low
noise, low power, 24-bit Σ-Δ ADC). Isolation is achieved using
the ADuM5401 (quad-channel isolator with integrated dc-todc converter), ADuM1401 (quad-channel isolator), or
ADM3251E (fully isolated RS-232 transceiver).
Input signal conditioning is performed by the AD8220 (>80 dB
CMRR, JFET in-amp). Voltage references include the ADR441,
ADR445 (ultralow noise, XFET® voltage reference), and
ADP1720 (50 mA, high voltage, micropower linear regulator).
Communications with the ADC and DAC channels take place
using the ADuC7027 microcontroller, which can be connected
to a PC via an isolated RS-232 interface.
NALOG SIGNALS
SENSOR INPUTS
• RTD
• TC
• GAS
VOLTAGE INPUTS
(FLOW, PRESSURE)
• 0V TO 5V, 0V TO 10V
• ±5V, ±10V
CURRENT INPUTS
(COMMU NICATIONS)
• 0mA TO 20mA
• 4mA TO 20mA
Figure 1. PLC System Level Diagram
PLC
MODULE
BOARD
ANALOG OUTPUTS
VOLTAGE OUTPUTS
• 0V TO 5V, 0V TO 10V
• ±5V, ±10V
CURRENT OUTPUTS
• 0mA TO 20mA
• 0mA TO 24mA
• 4mA TO 20mA
09257-001
09257-002
Figure 2. PLC Demo Board
PLEASE SEE THE LAST PAGE FOR AN IMPORTANT
WARNING AND LEGAL TERMS AND CONDITIONS.
Rev. 0 | Page 1 of 16
UG-181 PLC Demo System User Guide
TABLE OF CONTENTS
Features .............................................................................................. 1
Figure 4 shows the locations of the various functional blocks of
the PLC demo system.
OUTPUT 4
INPUT 4
OUTPUT 3
Input Connectors
Each input channel contains three sets of connectors; Jx1
connectors for voltage and current inputs, Jx2 connectors for
thermocouple inputs, and Jx3 for RTD inputs (see Figure 6).
Although all the channels allow for all three input types, the
PLC demo software limits the inputs as described in Table 2.
INPUT 3
INPUT 2
INPUT 1
Figure 4. Channel Locations
OUTPUT 2
OUTPUT 1
09257-004
INPUTS
DIP switches on the PLC demo board must be set to configure
each input channel to the required input range. These switches
are found to the left of each input channel’s circuitry. Figure 5
shows a diagram of these switches, and Tab le 1 lists the required
switch configurations for each input range.
1
2
3
4
5
6
7
8
Figure 5. Input Channel Switches
Table 1. Input Channel Switch Settings
Range
Switch
No.
0 V to 5 V,
±5 V
0 V to 10 V,
±10 V
1 On Off On Off Off
2 Off Off Off Off Off
3 Off Off On Off Off
4 On On On Off Off
5 On On On Off Off
6 On On On Off Off
7 Off Off Off On Off
8 Off Off Off On Off
ON
Current
9257-005
Thermocouple RTD
–
VOLTAGE AND CURRENT INPUTS
0V TO 5V, 0V TO 10V, ±5V, ±10V
Jx1
0mA TO 20mA, 4mA TO 20mA, ±20mA
+
–
THERMOCOUPL E INPUT
Jx2Jx3
+
I
OUT2
I
3-WIRE RTD I NPUT
OUT1
REF
Figure 6. Input Connectors
09257-006
Table 2. Ranges Allowed in PLC Demo Software
Input Channel Input Type
1 JA1—voltage and current (unipolar)
2 JB2—thermocouple
3 JC1—voltage and current (bipolar)
4 JD3—RTD
Voltage and Current
The JA1 and JC1 connectors allow for various signaling inputs
(see Figure 6). JA1 (Channel 1) allows for single-ended unipolar
inputs: 0 V to 5 V, 0 V to 10 V, 4 mA to 20 mA, and 0 mA to
20 mA. Figure 20 shows a circuit diagram of this input. JC1
(Channel 3) allows for differential inputs: 0 V to 5 V, 0 V to
10 V, ±5 V, ±10 V, 4 mA to 20 mA, 0 mA to 20 mA, and
±20 mA. Figure 21 shows a circuit diagram of this input. To
set the input range switches, see Tabl e 1.
The 250 Ω current sensing resistor on the input channels has a
25 ppm/°C drift specification. The user can observe the drift
from this resistor and can chose to replace this with a lower
drift resistor if greater performance is desired.
Rev. 0 | Page 4 of 16
PLC Demo System User Guide UG-181
Thermocouple
JB2 (Channel 2) is for thermocouple inputs (see Figure 6).
Figure 22 shows a circuit diagram of this input. The PLC
software allows the user to connect many different thermocouple types including J-, K-, and T-types. To set the input
range switches for thermocouple inputs, see Tab l e 1.
The PLC demo system hardware comes with a T-type
thermocouple. Figure 7 shows how to connect this
thermocouple to the PLC demo board.
OUTPUTS
Each output channel contains both a current and a voltage
output connector. The relevant connectors are +VOUT/GND
and IOUT/GND (Figure 9). The available output ranges are 0 V
to 5 V, 0 V to 10 V, ±5 V, ±10 V, 4 mA to 20 mA, 0 mA to 20 mA,
and 0 mA to 24 mA. On each channel, either the voltage or
the current output can be enabled. The output that is not in
use is tristated. If neither channel is enabled both are tristated.
Figure 24 shows a circuit diagram of the output channels.
09257-007
Figure 7. Thermocouple Connector
RTD
JD3 (Channel 4) is for 3-wire RTD inputs (see Figure 6).
Figure 23 shows a circuit diagram for these inputs. To set
the input range switches for 3-wire RTD inputs, see Ta ble 1 .
The PLC demo system hardware comes with a PT1000 RTD
temperature sensor. Figure 8 shows how to connect this RTD
to the PLC demo board.
OPTIONAL 32V INPUT
TO INCREASE THE VOLTAGE
COMPLIANCE LIMIT ON THE
CURRENT OUTPUT
VOLTAGE OUTPUT
0V TO 5V,
0V TO 10V,
±5V, ±10V
CURRENT OUTPUT
0mA TO 20mA,
4mA TO 20mA,
0mA TO 24mA
+32VDC
GND
+VOUT
GND
IOUT
GND
09257-009
Figure 9. Output Connectors
Increasing the Output Compliance
The voltage compliance limit on the current output is 12.5 V.
A connector is available to externally provide 32 V dc, which
increases the output compliance to 29.5 V. The relevant
connectors are labeled +32VDC and GND (see Figure 9).
Figure 10 shows how +32VDC is connected to the channel
supply of the AD5422. There is a 20 V TVS on the I
, which
OUT
may need to be changed/removed if an external supply is used.
+15V
ISO
+32VDC
GND
Figure 8. RTD Connection
–15V
ISO
V
V
DD
SS
V
I
OUT
OUT
I
OUT
GND
09257-010
AD5422
Figure 10. +32VDC Connection on the Output Channels
09257-008
Rev. 0 | Page 5 of 16
UG-181 PLC Demo System User Guide
POWER SUPPLIES RS-232 COMMUNICATIONS
The PLC demo system uses an RS-232 straight through DB-9
connector. This connector is supplied with the PLC demo
system board. The RS-232 signal can be connected straight to
the RS-232 port of the PC. If the PC being used does not have
an RS-232 port, a RS-232-to-USB converter can be used.
COM
+24VDC
09257-011
Figure 11. Power Connections
The demo board should be powered by a 24 V dc, ±10%,
500 mA supply. This should be connected via the +24VDC
INPUT (JP2) socket. All other supplies on the PLC demo
board are derived from this 24 V dc supply.
The RS-232 connection between the PLC demo board and PC
is fully isolated using the ADM3251E isolated single-channel
RS-232 line driver/receiver.
Rev. 0 | Page 6 of 16
PLC Demo System User Guide UG-181
DEMO SYSTEM SOFTWARE
SOFTWARE INSTALLATION
The demonstration kit includes self-installing software. The
software is compatible with Windows® 2000 and Windows XP.
Run the setup.exe file to begin the installation.
After the installation has completed, connect the demo board
to the computer serial port using a serial cable and power the
board using a 24 V dc supply as described in the Power Supplies
section.
SOFTWARE OPERATION
1.To run the software, click Start > All Programs > Analog
Devices > PLC Demo System > PLC EVALUATION SW
V3.x. The window in Figure 12 should appear.
09257-013
Figure 13. Menu Bar
The following tabs are available in the software:
• Operate tab
• Thermocouple tab
• PT1000 RTD tab
• ADC Stats tab
• ADC Configure tab
• DAC Configure tab
Figure 12. Main Window
2. The menu bar on the left of the main window (see
Figure 13) allows the user to select the ADC/DAC
channel and range. It also allows the user to set the
RS-232 communication port of the PC.
To set up an input channel, see the Demo Systems
Hardware section. Ensure the ADC range switches
are set correctly for the selected channel.
Then, use the correct connector for the specified
channel
and range.
Operate Tab
09257-012
The Operate tab can be used with Input Channel 1 and Input
Channel 3 as well as all the output channels. In the Operate tab
of the software window, you can
• Perform an ADC conversion(s).
• Write to an output channel. To do this, enter a value in
the DAC Output Value box and click Write. The hex
value written to the DAC is displayed to the right of
these controls.
09257-014
Figure 14. Operate Tab
Rev. 0 | Page 7 of 16
UG-181 PLC Demo System User Guide
Thermocouple Tab
The Thermocouple tab allows for thermocouple measurement
on Output Channel 2. See the Demo Systems Hardware section
for setting up a thermocouple channel. Click Run to start the
measurement (see Figure 15).
The measurement is performed by executing a thermocouple
voltage reading (the bias voltage generator for the AD7793 is
used for this) followed by a cold-junction reading from the
on-board thermistor (using the excitation current sources
of the AD7793).
See the AN-880 Application Note, ADC Requirements for Temperature Measurement Systems, for information on
thermocouple measurements using the AD7793.
ADC Stats Tab
The ADC Stats tab can be used to perform statistical analysis
on channel input. To carry out this analysis, complete the
following steps:
1. Connect the input channel to the desired source.
2. Select the number of samples to be taken from the No.
of Samples box.
3. Click Measure.
4. The sampling can be stopped at any stage by clicking
STOP.
Once the sampling is complete, the histogram is updated
as well as the statistical information (mean, RMS value,
p-p noise, standard deviation, and p-p resolution)
09257-015
Figure 15. Thermocouple Tab
PT1000 RTD Tab
The PT1000 RTD tab allows for RTD measurement on ADC
Channel 4. See the Demo Systems Hardware section for setting
up an RTD channel. Click Run to start the measurement (see
Figure 16).
See the AN-880 Application Note, ADC Requirements for Temperature Measurement Systems, and the AD7793 data
sheet, for information on RTD measurements using the
AD7793.
09257-025
Figure 16. PT1000 RTD Tab
Figure 17. ADC Stats Tab
9257-016
Rev. 0 | Page 8 of 16
PLC Demo System User Guide UG-181
ADC Configure Tab DAC Configure Tab
Use the ADC Configure tab to alter ADC register settings.
Some of these setting are automatically altered when using
the Thermocouple or PT1000 RTD tab (see Figure 18).
The ADC Configure tab also displays the current calibration
values. The ADC can be recalibrated using the following
procedure:
1. Connect a (precision) dc source to the system voltage
input (Jx3 connector).
2. Ensure that the correct input range is set in both the
hardware and the software.
3. Click New Calibration and follow the on-screen
instructions.
Use the DAC Configure tab to alter the control register of a
DAC (see Figure 19).
To revert to the default calibration values, click Load Original Values. These default calibration values were created using the
DAC outputs. To generate more accurate calibration values,
use a precision dc source as previously outlined in this section.
09257-017
Figure 18. ADC Configure Tab
09257-019
Figure 19. DAC Configure Tab
FIRMWARE
The firmware on the ADuC7027 is designed to perform basic
communications between the on-board data converters and a
PC. This basic firmware is available on the PLC website. The
firmware that comes on the PLC demo board also has functions
to store calibration data for the PLC demo software.
Rev. 0 | Page 9 of 16
UG-181 PLC Demo System User Guide
EMC TEST RESULTS
A sample was tested during initial release and met the following test compliances. These results should be viewed as typical data taken at
25°C. For these tests, the DAC outputs were connected to the DAC inputs, that is, DAC2 to ADC2, DAC3 to ADC3, and DAC4 to ADC4.
The DAC outputs were set to 5 V, 6 V, and 10 mA, respectively.
Table 3.
Test Item Description Result
EN55022
EN and IEC 61000-4-2
EN and IEC 61000-4-3
EN and IEC 61000-4-4
EN and IEC 61000-4-5 Power line surge, ±2 kV
EN and IEC 61000-4-6
Radiated emission Class A,
3-meter anechoic chamber
Electrically fast transient (EFT)
±4 kV power port
Electrically fast transient (EFT)
±2 kV analog I/O ports
Conducted immunity test on
power cord, 10 V/m for 30 minutes
Conducted immunity test on I/O
cable 10 V/m for 30 minutes
Passed and met −6 dB margin.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are respectively −8 ppm, 10 ppm, 13 ppm when there is interference.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are respectively −8 ppm, 10 ppm, 13 ppm when there is interference.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are 0.05%, 0.004%, −0.13%. Performance automatically resorted to ≤0.05%
after interference. Class B.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are −0.09%, 0.003%, −0.02%. Performance automatically resorted to ≤0.05%
after interference. Class B.
Passed Class B.
Passed Class B
No board or part damage occurred, no performance degrade, passed with
Class A.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are respectively 9.3%, 11%, 3.4%. Passed Class B.
Maximum deviations in Input Channel 2, Input Channel 3, and Input Channel 4
are respectively 4.5%, 4.7%, 1.4%. Performance automatically resorted to
≤0.05% when interference stopped.
Rev. 0 | Page 10 of 16
PLC Demo System User Guide UG-181
V
SIMPLIFIED INPUT/OUTPUT CIRCUIT DIAGRAMS
Figure 20 shows a simplified circuit diagram for Input Channel 1
(Input Channel 2 follows the same format). On the input side,
the precision current setting resistor can be switched in and out
selecting either current or voltage mode. Resistors R
and RB
A
divide down the input signal into the range of the AD7793.
The AD8226 output is biased with a common-mode signal
connected to the REF pin so that the signal meets the input
requirements of the AD7793.
For more information on this circuit, see Circuit Note CN-0067.
FERRITE BEAD
250Ω
LOW DRIFT
TVS
RESIST OR
20V
INPUT
S3
ISO
R
A
51kΩ
R
B
S1
REF
AD8226
R
G
R
G
ISO
S4
S5
AIN1(+)
AIN1(–)
Figure 21 shows a simplified circuit diagram for Input Channel 3
(Input Channel 4 follows the same format). On the input side,
the precision current setting resistor can be switched in and out
selecting either current or voltage mode. Resistors R
divide down the pseudodifferential input signal into the range
of the AD7793. The AD8226 output is biased with a commonmode signal connected to the REF pin so that the signal meets
the input requirements of the AD7793. This circuit has bipolar
supplies and, thus, allows bipolar inputs.
For more information on a similar circuit, see Circuit Note
CN-0067.
ADuM5401
AV
DD
AD7793
REFIN( +) REFI N(–)
ISOISO
S6
CS
SCLK
DIN
DOUT
GND
ISO
ISO
V
ISO
GND
V
OA
V
OB
V
OC
V
ID
V
SEL
GND
ISO
ISO
V
GND1
RC
GND1
V
DD1
V
V
V
OD
OUT
5V
IA
IB
IC
CS
SCLK
D
D
OUT
GND
IN
and RB
A
EXTERNAL INPUTS
AD8601
0.5V
ISO
25kΩ
5.1kΩ
ISO
ADR441
V
OUTVIN
ISO
09257-020
Figure 20. Input Channel 1 and Input Channel 2—Voltage and Current Input
+15
ISO
ISOLATED
BIPOLAR
SUPPLY
+15V
ISO
ADR441
ISO
ISO
ADuM1401
V
DD2
GND
V
OA
V
OB
V
OC
V
ID
V
E2
GND
OUTVIN
+15V
REF
R
R
G
G
ISO
AD8226
+15V
ISO
ISO
AV
AIN1(+)
S4
AIN1(–)
S5
DD
AD7793
REFIN(+) REFIN(–)
ISOISO
S6
CS
SCLK
DIN
DOUT
GND
FERRITE BEAD
250Ω
LOW DRIFT
TVS
RESISTO R
20V
INPUT
S3
FERRITE BEAD
ISO
R
A
51kΩ
R
B
R
B
S1
R
A
ADR441
V
OUTVIN
ISO
Figure 21. Input Channel 3 and Input Channel 4—Voltage and Current Input
ISO
–15V
ISO
V
DD1
GND
V
GND
1
V
IA
V
IB
V
IC
OD
V
E1
1
2
2
5V
CS
SCLK
D
D
OUT
GND
IN
EXTERNAL INPUTS
09257-021
Rev. 0 | Page 11 of 16
UG-181 PLC Demo System User Guide
A
T
A
Figure 22 shows a simplified circuit diagram for the thermocouple inputs. The ADC includes an on-chip PGA and can,
therefore, accept small signal inputs from sensors directly. The
PGA gains can be set for 1, 2, 4, 8, 16, 32, 64, or 128. The PLC
demo board also includes an on-board thermistor for the coldjunction compensation measurement.
See the AN-880 Application Note, ADC Requirements for Temperature Measurement Systems, and the AD7793 data
sheet for information on thermocouple measurements using
the AD7793.
IOUT2
HERMISTOR
5.1kΩ
LOW DRIFT
RESISTOR
THERMOCOUPL E
INPUT
S8
S7
ISO
AIN2(+)
AIN2(–)
AIN1(+)
AIN1(–)
IOUT1
V
BIAS
Figure 23 shows a simplified circuit diagram for the 3-wire RTD
inputs. The AD7793 contains two matched excitation current
sources for 3-wire RTD measurements. See the AN-880 Application Note, ADC Requirements for Temperature Measurement Systems, and the AD7793 data sheet, for information on RTD
measurements using the AD7793.
DuM5401
AV
INAMP
REFIN(+)
DD
AD7793
Σ-Δ
ADC
REFIN(–)
ISO
SCLK
DOUT
ISO
CS
DIN
GND
ISO
ISO
V
ISO
GND
V
OA
V
OB
V
OC
V
ID
V
SEL
GND
ISO
ISO
V
GND1
RC
GND1
DD1
V
V
V
V
OUT
5V
IA
IB
IC
OD
CS
SCLK
D
D
OUT
GND
IN
EXTERNAL INPUTS
ISO
09257-022
Figure 22. Thermocouple Inputs
DuM5401
INPUT
3-WIRE RTD
5.1kΩ
LOW DRIFT
RESISTOR
ISO
ISO
AIN2(+)
AIN2(–)
AIN1(+)
AIN1(–)
IOUT2
IOUT1
AV
DD
AD7793
REFIN(+)
REFIN(–)
SCLK
DOUT
ISO
CS
DIN
GND
ISO
ISO
V
ISO
GND
V
OA
V
OB
V
OC
V
ID
V
SEL
GND
ISO
ISO
V
GND1
RC
GND1
V
DD1
V
V
V
OD
OUT
5V
IA
IB
IC
CS
SCLK
D
D
OUT
GND
IN
EXTERNAL INPUTS
09257-023
Figure 23. 3-Wire RTD Inputs
Rev. 0 | Page 12 of 16
PLC Demo System User Guide UG-181
V
Figure 24 shows a simplified circuit diagram for Output
Channel 3 and Output Channel 4. Output Channel 1 and
Output Channel 2 are the same except they use the AD5422
internal 10 ppm/°C (maximum) reference. An internal boost
transistor is available on-chip though an external boost
+15
ISO
ADR445
VINV
+15V
ISO
OUT
–15V
ISO
ISOLATED
BI-POLAR
SUPPLY
+15V
–15V
ISO
ISO
ISO
ADuM1401
AV
AV
DD
ISO
SS
CLEAR
SELECT
LOW DRIF T
RESISTOR
EXTERNAL INPUTS
3.3V
SYNC
SCLK
DIN
0V
V
DD1
GND
V
IA
V
IB
V
IC
V
OD
V
E1
GND
V
DD2
GND
V
V
V
GND
2
OA
OB
OC
V
ID
V
E2
2
1
1
ISO
DV
CC
LATCH
SCLK
SDIN
SDO
FAU LT
CLEAR GND
Figure 24. Output Channel 3 and Output Channel 4—Voltage and Current Output
REFIN
AD5422
R
15kΩ
transistor has been used for those who may wish to operate
at the extremes of the supply voltage, load current, and
temperature range.
For more information on this circuit, see Circuit Note CN-0065.
SET
BOOST
ISO
–V
C
SENSE
COMP
4nF
ISO
+15V
C
B
E
1kΩ10Ω
22nF
ISO
ISO
FERRITE
ISO
+15V
I
OUT
+V
SENSE
V
OUT
BEAD
TVS
20V
ISO
–15V
ISO
–15V
ISO
TVS
20V
ISO
CURRENT
OUTPUT
RL
VOLTAGE
OUTPUT
09257-024
Rev. 0 | Page 13 of 16
UG-181 PLC Demo System User Guide
NOTES
Rev. 0 | Page 14 of 16
PLC Demo System User Guide UG-181
NOTES
Rev. 0 | Page 15 of 16
UG-181 PLC Demo System User Guide
NOTES
ESD Caution
ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection
circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.
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THE EVALUATION BOARD, INCLUDING BUT NOT LIMITED TO LOST PROFITS, DELAY COSTS, LABOR COSTS OR LOSS OF GOODWILL. ADI’S TOTAL LIABILITY FROM ANY AND ALL CAUSES SHALL BE LIMITED TO THE
AMOUNT OF ONE HUNDRED US DOLLARS ($100.00). EXPORT. Customer agrees that it will not directly or indirectly export the Evaluation Board to another country, and that it will comply with all applicable
United States federal laws and regulations relating to exports. GOVERNING LAW. This Agreement shall be governed by and construed in accordance with the substantive laws of the Commonwealth of
Massachusetts (excluding conflict of law rules). Any legal action regarding this Agreement will be heard in the state or federal courts having jurisdiction in Suffolk County, Massachusetts, and Customer hereby
submits to the pers onal jurisdiction and venu e of such courts. The United Nations Conventi on on Contracts for the Internation al Sale of Goods shall not apply to this Agreement and is expressly disclaimed.