The UCC3919 family of Hot Swap Power Managers provide complete
power management, hot swap, and fault handling capability. The
UCC3919 features a duty ratio current limiting technique, which pro
vides peak load capability while limiting the average power dissipa
tion of the external pass transistor during fault conditions. The
UCC3919 has two reset modes, selected with the TTL/CMOS com
patible L/R pin. In one mode, when a fault occurs the IC repeatedly
tries to reset itself at a user defined rate, with user defined maximum
output current and pass transistor power dissipation. In the other
mode the output latches off and stays off until either the L/R pin is re
set or the shutdown pin is toggled. The on board charge pump circuit
provides the necessary gate voltage for an external N-channel power
FET.
Lead Temperature (Soldering, 10sec.) . . . . . . . . . . . . . +300°C
Currents are positive into, negative out of the specified termi
nal. Consult Packaging Section ofDatabook for thermal limita
tions and considerations of package.
-
-
CONNECTION DIAGRAMS
DIL-14, (Top View)
N, J Packages
IMAX
1
IBIAS
2
N/C
3
CAP
4
L/R
5
SD
6
FLT
7
SOIC-16, TSSOP-16 (Top View)
D or PW Package
14
13
12
11
10
UCC1919
UCC2919
UCC3919
CSP
VDD
CSN
GND
GATE
PL
9
CT
8
16
15
14
13
12
11
10
9
A =TJ.
CSP
VDD
CSN
GND
GATE
PL
N/C
CT
ELECTRICAL CHARACTERISTICS:
IMAX
IBIAS
Unless otherwise specified, VDD = 5V, TA = 0°C to 70°C for the UCC3919, –40°C
N/C
CAP
L/R
SD
N/C
FLT
1
2
3
4
5
6
7
8
to 85°C for the UCC2919 and –55°C to 125°C for the UCC1919. All voltages are with respect to GND. T
PARAMETERTEST CONDITIONSMINTYPMAX UNITS
Input Supply
Supply CurrentVDD = 3V0.51mA
VDD = 8V11.5mA
Shutdown CurrentSD
= 0.2V17µA
Undervoltage Lockout
Minimum Voltage to Start2.352.753V
Minimum Voltage after Start1.92.252.5V
Hysteresis0.250.50.75V
IBIAS
Output Voltage, (0
A < I
< 15 A)25°C, referred to CSP1.471.51.53V
OUT
Over Temperature Range, referred to CSP1.441.51.56V
Maximum Output Current12mA
2
Page 3
UCC1919
UCC2919
UCC3919
ELECTRICAL CHARACTERISTICS:
to 85°C for the UCC2919 and –55°C to 125°C for the UCC1919. All voltages are with respect to GND. T
Unless otherwise specified, VDD = 5V, TA = 0°C to 70°C for the UCC3919, –40°C
A =TJ.
PARAMETERTEST CONDITIONSMINTYPMAX UNITS
Current Sense
Over Current Comparator OffsetReferred to CSP, 3V ≤VDD ≤8V–55–50–45mV
Linear Current Amplifier OffsetV
= 100mV, Referred to CSP,
IMAX
–120–100–80mV
3V ≤VDD ≤8V
= 400mV, Referred to CSP,
V
IMAX
–440–400–360mV
3V ≤VDD ≤8V
Overload Comparator OffsetV
= 100mV, Referred to CSP,
IMAX
–360–300–240mV
3V ≤VDD ≤8V
CSN Input Common Mode Voltage RangeReferred to VDD, 3V ≤VDD ≤ 8V, (Note 1)–1.50.2V
CSP Input Common Mode Voltage RangeReferred to VDD, 3V ≤VDD ≤8V, (Note 1)00.2V
Input Bias Current CSN15µA
Input Bias Current CSP100200µA
Current Fault Timer
CT Charge CurrentV
CT Discharge CurrentV
On Time Duty Cycle in FaultI
Fault Delay100300nS
Maximum Output VoltageVDD = 3V, Average I
VDD = 8V, Average I
Charge Pump UVLO Minimum Voltage to
Start
VDD = 3V6.57.5V
VDD = 8V6.58V
Charge Pump Source ImpedanceVDD = 5V, Average I
= 1µA81012V
OUT
= 1µA121416 V
OUT
= 1µA50100150kΩ
OUT
Note 1: Guaranteed by design.Not 100% tested in production.
3
Page 4
PIN DESCRIPTIONS
CAP: A capacitor is placed from this pin to ground to fil
ter the output of the on board charge pump. A .01µFto
0.1µF capacitor is recommended .
CSN: The negative current sense input signal.
CSP: The positive current sense input signal.
CT: Input to the duty cycle timer. A capacitor is con
nected from this pin to ground, setting the off time and
the maximum on time of the overcurrent protection cir
cuits.
FLT
: Fault indicator. This open drain output will pull low
under any fault condition where the output driver is dis
abled. This output is disabled when the IC is in low cur
rent standby mode.
GATE: The output of the linear current amplifier. This pin
drives the gate of an external N-channel MOSFET pass
transistor. The linear current amplifier control loop is in
ternally compensated, and guaranteed stable for output
load (gate) capacitance between 100pF and .01µF.In
applications where the GATE voltage (or charge pump
voltage) exceeds the maximum Gate-to-Source voltage
ratings (V
Zener clamp may be added to the gate of the MOSFET.
No additional series resistance is required since the internal charge pump has a finite output impedance of
100k
GND: The ground reference for the device.
IBIAS: Output of the on board bias generator internally
regulated to 1.5V below CSP. A resistor divider between
this pin and CSP can be used to generate the IMAX volt
age. The bias circuit is internally compensated, and re
quires no bypass capacitance. If an external bypass is
required due to a noisy environment, the circuit will be
) for the external N-channel MOSFET, a
GS
typical.
UCC1919
UCC2919
UCC3919
-
stable with up to .001µF of capacitance. The bypass
must be to CSP, since the bias voltage is generated with
respect to CSP. Resistor R2 (Figure 4) should be greater
than 50k
ance of the IBIAS pin on the IMAX threshold.
IMAX: Used to program the maximum allowable sourcing
-
current. The voltage on this pin is with respect to CSP. If
the voltage across the shunt resistor exceeds this voltage
-
the linear current amplifier lowers the voltage at GATE to
limit the output current to this level. If the voltage across
the shunt resistor goes more than 200mV beyond this
voltage, the gate drive pin GATE is immediately driven
low and kept low for one full off time interval.
L/R: Latch/Reset. This pin sets the reset mode. If L/R is
low and a fault occurs the device will begin duty ratio cur
rent limiting. If L/R is high and a fault occurs, GATE will
go low and stay low until L/R is set low. This pin is inter
nally pulled low by a 3µA nominal pulldown.
PL: Power Limit. This pin is used to control average
power dissipation in the external MOSFET.If a resistor is
connected from this pin to the source of the external
MOSFET, the current in the resistor will be roughly proportional to the voltage across the FET. As the voltage
across the FET increases, this current is added to the
fault timer charge current, reducing the on time duty cycle from its nominal value of 3% and limiting the average
power dissipation in the FET.
: Shutdown pin. If this pin is taken low, GATE will go
SD
low, and the IC will go into a low current standby mode
and CT will be discharged. This TTL compatible input
must be driven high to turn on.
VDD: The power connection for the device.
to minimize the effect of the finite input imped
-
-
-
APPLICATION INFORMATION
The UCC3919 monitors the voltage drop across a high
side sense resistor and compares it against three differ
ent voltage thresholds. These are discussed below. Fig
ure 1 shows the UCC3919 waveforms under fault
conditions.
Fault Threshold
The first threshold is fixed at 50mV. If the current is high
enough such that the voltage on CSN is 50mV below
CSP, the timing capacitor C
35µA if the PL pin is open. (Power limiting will be dis
cussed later). If this threshold is exceeded long enough
to charge to 1.5V, a fault is declared and the exter
for C
T
T begins to charge at about
nal MOSFET will be turned off. It will either be latched off
-
(until the power to the circuit is cycled, the L/R pin is
-
taken low, or the SD
fixed off time (when C
pin is toggled), or will retry after a
T has discharged to 0.5V), depend
ing on whether the L/R pin is set high or low by the user.
The equation for this current threshold is simply:
I
FAULT
The first time a fault occurs, C
charge 1.5V. Therefore:
-
tt
FAULTON
005.
=
R
SENSE
CF
()
==
(sec)
T
35
T is at ground, and must
•
.µ15
4
-
(1)
(2)
Page 5
APPLICATION INFORMATION
In the retry mode, the timing capacitor will already be
charged to 0.5V at the end of the off time, so all subse
quent cycles will have a shorter ton time, given by:
CF
µ
()
tt
≅=(sec)
FAULTON
T
35
Note that these equations for ton are without the power
limiting feature (R
PL pin open). The effects of power limit
ing on ton will be discussed later.
The off time in the retry mode is set by C
T and an inter
nal 1.2µA sink current. It is the time it takes C
charge from 1.5V to 0.5V. The equation for the off time is
therefore:
CF
µ
t
OFF
(sec).=
T
12
Shutdown Characteristics
When the SD pin is set to TTL high (above 2V) the
UCC3919 is guaranteed to be enabled. When SD
to a low TTL (below 0.8V) the UCC3919 is guaranteed to
be disabled, but may not be in ultra low current sleep
mode. When SD
is set to 0.2V or less, the UCC3919 is
guaranteed to be disabled and in ultra low current sleep
mode.See Fig.1.
1.e-02
1.e-03
1.e-04
CC
1.e-05
I
1.e-06
1.e-07
(3)
T to dis
(4)
is set
UCC1919
UCC2919
UCC3919
reduces the voltage on GATE to control the external
MOSFET in a constant current mode.
During this time C
this condition lasts long enough for C
a fault will be declared and the MOSFET will be turned
off.The I
-
Note that if the voltage on the IMAX pin is programmed
to be less than 50mV below CSP, then the UC3919 will
-
I
MAX
MAX
VV
CSPIMAX
=
control the MOSFET in a constant current mode all the
time. No fault will be declared and the MOSFET will re
main on because I
Overload Threshold
There is a third threshold which, if exceeded, will declare
a fault and shutdown the external MOSFET immediately,
without waiting for CT to charge. This “Overload” threshold is 200mV greater than the IMAX threshold (again,
this is with respect to CSP). This feature protects the circuit in the event that the external MOSFET is on, with a
load current below I
across the output. This allows hot-swapping in cases
where the UCC3919 is already powered up (on the backplane) and capacitors are added across the output bus.
In this case, the load current could rise too quickly for the
linear amplifier to reduce the voltage on GATE and limit
the current to I
the MOSFET will be turned off quickly and a fault de
clared. A latch is set so that C
teeing that the MOSFET will remain off for the same
period as defined above before retrying. The overload
current is:
I
OVERLOAD
T is charging, as described above. If
T to charge to 1.5V,
current is calculated as follows:
–
R
SENSE
is less than I
MAX
MAX, and a short is quickly applied
MAX. If the overload threshold is reached,
T can be charged, guaran
VV
–.
CSPIMAX
=
R
SENSE
+
02
.
FAULT
I
=+
MAX
R
SENSE
02
(5)
-
-
-
.
(6)
1.e-08
00.250.50.7511.251.51.752
SD
V
Figure 1. Typical Shutdown Current
IMAX Threshold
The second threshold is programmed by the voltage on
IMAX (measured with respect to the CSP pin). This con
trols the maximum current, I
MAX, that the UCC3919 will
allow to flow into the load during the MOSFET on time. A
resistive divider connected between IBIAS and CSP gen
erates the programming voltage. When the drop across
the sense resistor reaches this voltage, a linear amplifier
Note that I
OVERLOAD
depending on the value of R
may be much greater than IMAX,
.
SENSE
Power Limiting
A power limiting feature is included which allows the
power dissipated in the external MOSFET to be held
relatively constant during a short, for different values of
input voltage. This is accomplished by connecting a re
-
sistor from the output (source of the external MOSFET)
to PL. When the output voltage drops due to a short or
overload, an internal bias current is generated which is
-
equal to:
VVV
––
()
I
INOUTPL
≅
PL
R
PL
5
-
(7)
Page 6
APPLICATION INFORMATION (cont.)
This current is used to help charge the timing capacitor
in the event that the load current exceeds I
plified schematic of the circuit internal to the UCC3919 is
shown in Figure 2.) The result is that the on time of the
MOSFET during current limit is reduced as the input volt
age is increased. This reduces the effective duty cycle,
holding the average power dissipated constant.
VDD
UCC3919
POWER LIMIT
SD
1X1X
VDD
FAULT
. (A sim
UCC1919
UCC2919
UCC3919
PIV
=••0 033.
-
-
DISSMAXIN
Calculating C
(min) for a Given Load Capacitance
T
without Power Limiting
To guarantee recovery from an overload when operating
in the retry mode, there is a maximum total output ca
pacitance which can be charged for a given t
time) before causing a fault. For a worst case situation of
a constant current load below the fault threshold, C
for a given output load capacitance (without power limit
ing) can be calculated from:
−
6
C
T
(min)=
VC
•••
INOUT
II
MAXLOAD
35 10
−
ON
(11)
-
(fault
T(min)
-
(12)
TO
GATE
TO
LOAD
RPL
FLT
PL
I
PL
CT
UGD-98124
Figure 2. Power limiting circuit.
It can be seen that power limiting will only occur when I
PL
is > 0 (it cannot be negative). For power limiting to begin
to occur, the voltage drop across the MOSFET must be
greater than VDD-V
VVV
−≥14.
INOUT
The on time using R
CV
=
I
PL
T
35 10
+•
t
ON
The graph in Figure 4 illustrates the effect of R
or 1.4V(typ).
PL
PL is defined as:
∆
•
where V = 1V
−
6
PL
(8)
(9)
on the
average MOSFET power dissipation into a short. The
equation for the average power dissipation during a short
is:
−
P
P
IV
MAXIN
=
DISS
DISS
I
IVt
MAXINON
=
tt
ONOFF
•••
12 10
.
−
+•
PL
35 10
6
••
+
6
, or
(10)
If PL is left unconnected, the power limiting feature will
not be exercised. In the retry mode, the duty cycle during
a fault will be nominally 3%, independent of input voltage.
The average power dissipation in the external MOSFET
with a shorted output will be proportional to input voltage,
as shown by the equation:
A larger load capacitance or a smaller C
T will cause a
fault when recovering from an overload, causing the cir
cuit to get stuck in a continuous hiccup mode. To handle
larger capacitive loads, increase the value of C
The
T.
equation can be easily re-written, if desired, to solve for
C
OUT(max)
For a resistive load of value RL and an output cap C
C
Tmin
for a given value of CT.
OUT
can be smaller than in the constant current case,
and can be estimated from:
C
T
(min)=
28 10
•
CRn
−••−
OUTL
V
1
IR
MAXL
3
IN
•
(13)
Note that in the latch mode (or when first turning on in
the retry mode), since the timing capacitor is not recover
ing from a previous fault, it is charging from 0V rather
than 0.5V. This allows up to 50% more load capacitance
without causing a fault.
Estimating C
If power limiting is used, the calculation of C
given C
OUT
cially with a resistive load. This is because the C
current becomes a function of V
(min) When Using Power Limiting
T
min for a
T
becomes considerably more complex, espe
charge
T
, which is changing
OUT
with time. The amount of capacitance that can be
charged (without causing a fault) when using power limit
ing will be significantly reduced for the same value C
due to the shorter ton time.
The charge current contribution from the power limiting
circuit is defined as:
VVV
−−
()
PL
≅
INOUTPL
R
PL
I
(14)
-
,
-
-
,
T
6
Page 7
APPLICATION INFORMATION (cont.)
UCC1919
UCC2919
UCC3919
t0: Normal condition - Output current is nominal, output
voltage is at positive rail, V
t
1: Fault control reached - Output current rises above
the programmed fault value, C
35µA + I
t
2: Maximum current reached - Output current reaches
PL
.
CC
.
begins to charge with
T
the programmed maximum level and becomes a con
stant current with value I
t
3: Fault occurs - C
T
.
MAX
has charged to 1.5V, fault output
Figure 3. Typical Timing Diagram
goes low, the FET turns off allowing no
output current to flow, V
t
4: Retry - CT has discharged to 0.5V, but fault current
is still exceeded, C
OUT increases.
V
t
3 to t5: Illustrates <3% duty cycle depending upon
PL selected.
R
-
t
6 = t4
T begins charging again, FET is on,
discharges to GND.
OUT
t7: Fault released, normal condition - return to normal
operation of the circuit breaker
7
UDG-97073
Page 8
APPLICATION INFORMATION (cont.)
Constant Current Load
For a constant current load, the output capacitor will
charge linearly. During that time:
Iavg
()≅
PL
VV
()
INPL
2
RV
••
−
PLIN
2
Modifying equation (12) yields:
()
2
II
MAXLOAD
C
T
(min)≅
VC
••
INOUT
VV
−
INPL
RV
••
PLIN
−
+•
35 10
(15)
(16)
−26
0.25
0.15
0.05
POWER DISSIPATION (Watts)
0.3
0.2
0.1
For I
MAX
0
123456
VDD (Volts)
UCC1919
UCC2919
UCC3919
=7A
RPL=
24.9K
20K
15K
10K
Resistive Load
Determining C
(min) for a resistive load is more complex.
T
First, the expression for the output voltage as a function
of time is:
VtI Re
()=•−
OUTMAXLOAD
Solving for T
START
V
when V
IN
OUT
1
T
START
−
•
RC
LOADOUT
= VINyields:
R1
4.99k
R2
100k
1CSP
2
(17)
IMAX
IBIASCSN
Figure 4. MOSFET average short circuit power
dissipation vs. V
T
−••−
=
START
RC n
LOADOUT
for values of RPL.
IN
1
IR
MAXLOAD
V
IN
•
Assuming that the device is operating in the retry mode,
where C
t, C
VDD
14
13
12
is charging from 0.5V to just below 1.5V in time
T
is defined as:
T
Idt
•
CT
C
=
T
dV
II
=+•
()
CTPL
Idt
=•
CT
35 10
−
6
C
0.01Ω
Where
IN
(18)
(19)
Figure 5. Application circuit.
0.01µF
11
3
N/C
4
CAP
5
L/R
6
SD
7
FLT
GND
GATE
PL
CT
10
RPL10k
9
C
T
0.01µF
8
C
OUT
R
LOAD
V
OUT
UDG-98137
8
Page 9
APPLICATION INFORMATION (cont.)
Substituting equation (15) into (19) yields:
VV
−
()
C
T
(min)=
INPL
2
RV
••
PLIN
35 10
+•
This yields the following expression for C
sistive load with power limiting. By substituting the value
calculated for T
in equation (18) for dt, CT(min) is
START
determined.
VV
•
()
INPL
C
T
(min)=
2
RV
••
PLIN
35 10
+•
Example
The example in Figure 5 shows the UCC3919 in a typical
application. A low value sense resistor and N-channel
MOSFET minimize losses. With the values shown for R1,
R2, and R
ear current limiting (I
S, the overcurrent fault will be 5A nominal. Lin
will occur at 7.14A and the
MAX)
overload comparator will trip at 27A. The calculations are
shown below.
005 005
I
FAULT
..
===
R
001
S
A
5
.
−26
dt
•
−26
T
•
(min) for a re
T
START
(20)
(21)
(22)
UCC1919
UCC2919
UCC3919
For a worst case 5A constant current load: C
27µF.
With L/R grounded, the part will operate in the retry or
“hiccup” mode. The values shown for C
yield a nominal duty cycle of 0.32% and an off time of
-
8.3ms. With a shorted output, the average steady state
power dissipation in Q1 will be less than 100mW over the
full input voltage range.
If power limiting is disabled by opening R
CF
µµ1
tt
Pshorted
=
-
For a worst case 1Ωresistive load: C
==•=sec
FAULTON
()
DISS
714 5287 10
.
•••
63
87 10833 10
2
−−
•+•
T
35
IVt
••
MAXINON
=
tt
OFFON
−
6
287
+
125
==
.
WwithVV
.
()
OUT
For a worst case 5A constant current load: C
120µF.
THERMAL CONSIDERATIONS
Steady State Conditions
OUT
and RPLwill
T
, then:
PL
s
IN
(max) ≅ 220µF.
OUT
(max) ≅
(29)
(30)
(max) ≅
VV
−
I
MAX
IIRAA
OVERLOADMAX
T
OFF
With the value shown for R
Ioutput shorted
PL typ
VV
tshorted
ON
I
PL
Pshorted
=
CSPIMAX
=
R
SS
=+=+=
CF
(sec)
()
−
INPL
R
PL
()
C
35 10
+•
()
DISS
.
s
µ
T
12
()
=
=
T
−
6
••714 5 2727µ
+•
833 10
.
=
()
RR R
02
.
S
µ
.
001
.
.
12
PL
=
.
−516
=340µ
k
10
001 10
.
•
=
µ
375
A
IVt
••
MAXINON
=
tt
ONOFF
s
=
012
.
−
3
R
•
151
+•
12
714
.
ms
.===
833
:
A
−
6
µ
27
=
+
W
02
.
001
.
s
=
714..
A
2714
.
(23)
(24)
(25)
(26)
(27)
(28)
In normal operation, with a steady state load current below I
, the power dissipation in the external MOSFET
FAULT
will be:
PRDSI
=•
DISSONLOAD
2
(31)
The junction temperature of the MOSFET can be calcu
lated from:
TT P
=+•θ
JA DISSJA
Where T
()
is the ambient temperature and θJA is the
A
(32)
MOSFET’s thermal resistance from junction to ambient.
If the device is on a heatsink, then the following equation:
+++
θθθθ
JAJCCSSA
Where
is the MOSFET’s thermal resistance from
JC
junction to case, θ
to sink, and θ
is the thermal resistance of the heatsink
SA
CS is the thermal resistance from case
(33)
to ambient.
The calculated T
must be lower than the MOSFET’s
J
maximum junction temperature rating, therefore:
TT
θ
JA
<
JA
P
DISS
−(max)
(34)
-
For a worst case 1Ωresistive load: C
(max) ≅ 47µF.
OUT
9
Page 10
APPLICATION INFORMATION
Transient Thermal Impedance
During a fault condition in the retry mode, the average
MOSFET power dissipation will generally be quite low
due to the low duty cycle, as defined by:
IVt
Pavg
()=
DISS
••
MAXINON
tt
+
ONOFF
(w/output shorted)
(35)
UCC1919
UCC2919
UCC3919
This effective transient thermal impedance, when multi
plied by the pulse power, will give the transient tempera
ture rise of the die. To keep the junction temperature
below the maximum rating, the following must be true:
()
TT
θ
trans
()
JC
max=−
JC
Ppulse
()
DISS
(38)
-
-
(In the latch mode, t
will be the time between a fault
OFF
and the time the device is reset.)
However, the pulse power in the MOSFET during t
ON
with the output shorted, is:
PpulseIV
()=•
DISSMAXIN
In choosing t
for a given VIN,I
ON
(w/output shorted)(36)
, and duty cycle it is
MAX
important to consult the manufacturer’s transient thermal
impedance curves for the MOSFET to make sure the de
vice is within its safe operating area. These curves pro
vide the user with the effective thermal impedance of the
device for a given time duration pulse and duty cycle.
Note that some of the impedance curves are normalized
to one, in which case the transient impedance values
must be multiplied by the DC (steady state) thermal resistance, θ
JC
.
For duty cycles not shown in the manufacturer’s curves,
the transient thermal impedance for any duty cycle and
ton time (given a square pulse) can be estimated from
[1]:
θθθ
transDD
()=•+−•1
JCJCSP
()
where D is the duty cycle:
()
t
ON
+
tt
ONOFF
.
(37)
If necessary, the junction temperature rise can be re
duced by reducing ton (using a smaller value for C
by reducing the duty cycle using the power limiting fea
,
ture already discussed. Note that in either case, the
amount of load capacitance, C
, that can be charged
OUT
before causing a fault, will also be reduced.
Safety Recommendations
Although the UCC3919 is designed to provide system
-
protection for all fault conditions, all integrated circuits
-
can ultimately fail short. for this reason, if the UCC3919
is intended for use in safety critical applications where
UL or some other safety rating is required, a redundant
safety device such as a fuse should be placed in series
with the device. The UCC3919 will prevent the fuse from
blowing for virtually all fault conditions, increasing system
reliability and reducing maintenance cost, in addition to
providing the hot swap benefits of the device.
References
[1] International Rectifier, HEXFET Power MOSFET Design-
er’s Manual, Application Note 949B,
Operating Area, and High Frequency Switching Perform
ance of Power HEXFETs,
pp.1553-1565, September 1993.
Current Ratings, Safe
T
-
), or
-
-
and θ
is the single pulse thermal impedance given in
SP
the transient thermal impedance curves for the time du
ration of interest (t
). Note that these are absolute num
ON
bers, not normalized. If the given single pulse impedance
is normalized, it must first be multiplied by θ
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