Datasheet UC3717AQTR, UC3717AQ, UC3717AN Datasheet (Texas Instruments)

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4/97
Full-Step, Half-Step and Micro-Step Capability
Bipolar Output Current up to 1A
Wide Range of Motor Supply Voltage
10-46V
Low Saturation Voltage with Integrated Bootstrap
Current Levels Selected in Steps or Varied Continuously
Thermal Protection with Soft Intervention
Stepper Motor Drive Circuit
The UC3717A is an impro ved ver sion of the UC3717, us ed to switch drive the current in one winding of a bipolar stepper motor. The UC3717A has been modified to supply higher winding current, more reliable thermal protection, and improved efficiency by providing inte­grated boots trap circuitry to lower recirculation saturation voltages. The diagram shown below presents the building blocks of the UC3717A. Includ ed are an LS-TTL compatible l ogic input, a current sensor, a monostable, a ther mal s hutd ow n netw ork, and an H -bridge output stage. The output stage features built-in fast recovery com­mutating diodes and integrated bootstrap pull up. Two UC3717As and a few external components form a complete control and drive unit for LS-TTL or micro-processor controlled stepper motor systems.
The UC3717A is characterized for operation over the temperature range of 0°C to +70°C.
UC3717A
BLOCK DIAGRAM
FEATURES DESCRIPTION
Voltage
Logic Supply, VCC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7V
Output Supply, Vm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50V
Input Voltage
Logic Inputs (Pins 7, 8, 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6V
Analog Input (Pin 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
CC
Reference Input (Pin 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15V
Input Current
Logic Inputs (Pins 7, 8, 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10mA
Analog Inputs (Pins 10, 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . -10mA
Output Current (Pins 1, 15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.2A
Junction Temperature, TJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +150°C
Storage Temperature Range, TS. . . . . . . . . . . . . . . . . . -55°C to +150°C
ABSOLUTE MAXIMUM RATINGS (Note 1)
Note 1: All voltages are with respect to ground, Pins 4, 5, 12, 13. Currents are positive into, negative out of the specified terminal. Pin numbers refer to DIL-16 pack­age. Consult Packaging Section of Databook for thermal limi­tations and considerations of package.
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UC3717A
PLCC-20 (TOP VIEW) Q Package
PACKAGE PIN FUNCTION
FUNCTION PIN
N/C
1
B
OUT
2
Timing
3
V
m
4
Gnd
5
N/C
6
Gnd
7
V
CC
8
I
1
9
Phase
10
N/C
11
I
0
12
Current
13
V
R
14
Gnd
15
N/C
16
Gnd
17
V
m
18
A
OUT
19
Emitters
20
DIL-16 (TOP VIEW) J or N Package
CONNECTION DIAGRAMS
ELECTRICAL CHARACTERISTICS
(Refer to the te st c ircui t, Figure 6. Vm = 36V, VCC = 5V, VR = 5V, TA = 0°C to 70°C, unless otherwis e stat ed , TA = TJ.)
PARAMETERS TEST CONDITIONS MIN TYP MAX UNITS
Supply Voltage, Vm (Pins 3, 14) 10 46 V Logic Supply Voltage, V
CC
(Pin 6) 4.75 5.25 V
Logic Supply Current, I
CC
(Pin 6) IO = I1 = 0 7 15 mA
Thermal Shutdown Temperature +160 +180 °C
Logic Inputs
Input Low Voltage, (Pins 7, 8, 9) 0.8 V Input High Voltage, (Pins 7, 8, 9) 2 V
CC
V
Low Voltage Input Current, (Pins 7, 8, 9) V
I
= 0.4V, Pin 8 -100
µ
A
V
I
= 0.4V, Pins 7 and 9 -400 mA
High Voltage Input Current, (Pins 7, 8, 9) V
I
= 2.4V 10
µ
A
Comparators
Comparator Low, Thres ho ld Volt ag e (Pin 10) V
R
= 5V; IO = L; I1 = H 668090mV
Comparator Medium, Threshold Voltage (Pin 10) V
R
= 5V; IO = H; I1 = L 236 250 266 mV
Comparator High, Thre sh ol d Vol ta ge (Pin 10 ) V
R
= 5V; IO = L; I1 = L 396 420 436 mV
Comparator Input, Current (Pin 10)
±
20
µ
A
Cutoff Time, t
OFF
RT = 56kΩ, CT = 820pF 25 35
µ
s
Turn Off Delay, t
D
(See Figure 5) 2
µ
s
Source Diode-Transistor Pair
Saturation Voltage, V
SAT
(Pins 1, 15) Im = -0.5A, Conduction Period 1.7 2.1 V
(See Figure 5) I
m
= -0.5A, Recirculation Period 1.1 1.35 V
Saturation Voltage, V
SAT
(Pins 1, 15) Im = -1A, Conduction Period 2.1 2.8 V
(See Figure 5) I
m
= -1A, Recirculation Period 1.7 2.5 V
Leakage Current V
m
= 40V 300
µ
A
Diode Forward Voltage, V
F
Im = -0.5A 1 1.25 V I
m
= -1A 1.3 1.7 V
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Figure 1. Typical Source Saturation Voltage
vs Output Current (Recirculation Period)
Figure 2. Typical Source Saturation Voltage
vs Output Current (Conduction Period)
UC3717A
PARAMETERS TEST CONDITIONS MIN TYP MAX UNITS
Sink Diode-Transistor Pair
Saturation Voltage, V
SAT
(Pins 1, 15) Im = 0.5A 0.8 1.1 1.35 V
I
m
= 1A 1.6 2.3 V
Leakage Current V
m
= 40V 300
µ
A
Diode Forward Voltage, V
F
Im = 0.5A 1.1 1.5 V I
m
= 1A 1.4 2 V
ELECTRICAL CHARACTERISTICS (cont.)
(Refer to the te st c ircui t, Figure 6. VM = 36V, VCC = 5V, VR = 5V, TA = 0°C to 70°C, unless otherwise stated, TA = TJ.)
Figure 3. Typical Sink Saturation
Voltage vs Output Current
Figure 4. Typical Power Dissipation
vs Output Current
Figure 5. Typical Waveforms with MA Regulating
(phase = 0)
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The UC3717A’s drive circuit shown in the block diagram includes the following components.
(1) H-bridge output stage (2) Phase polarity logic (3) Voltage divider coupled with current sensing compa­ rators (4) Two-bit D/A current level select (5) Monostable generating fixed off-time (6) Thermal protection
OUTPUT STAGE
The UC3717A’s output stage consists of four Darlington power trans i stors and assoc i a te d re c i r cul a ti n g power di ­odes in a full H-bridge configuration as shown in Figure
7. Also presented, is the new added feature of inte-
grated bootstrap pull up, which improves device per­formance during switched mode operation. While in switched mode, with a low level phase polarity input, Q2 is on and Q3 is being switched. At the moment Q3 turns off, winding current begins to decay through the commu­tating diod e pu lling the collector of Q3 above the supply voltage. Meanwhile, Q6 turns on pulling the base of Q2 higher than its previ ous val ue. The net effect lowers the
saturation voltage of source transistor Q2 during recircu­lation, thus improving efficiency by reducing power dissi­pation.
UC3717A
Figure 6. UC3717A Test Circuit
Figure 7. Simplified Schematic of Output Stage
Note: Dashed lines indic ate current decay path s.
FUNCTIONAL DESCRIPTION
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PHASE POLARITY INPUT
The UC3717A phase polarity input controls current direc­tion in the motor winding. Built-in hysteresis insures im­munity to noise, something frequently present in switched drive environments. A low level phase polarity input enables Q 2 and Q3 as shown in Figure 7. During phase revers al, the acti ve transist ors are both turned off while winding current delays through the commutating di­odes shown. As winding current decays to zero, the inac­tive transistors Q1 and Q4 turn on and charge the winding with current of the reverse direction. This delay insures noi se immunity a nd freedom from power supply current spikes caused by overlapping drive signals.
PHASE INPUT Q1, Q4 Q2, Q3
LOW OFF ON
HIGH ON OFF
CURRENT CONTROL
The voltage div ider, comparators, monostable, and two­bit D/A provide a me ans to sen se winding pe ak current, select win di n g peak cur rent, and disabl e the windi ng si nk transistors.
The UC3717A switched driver accomplishes current con­trol using an algorithm referred to as "fixed off-time." When a vol tage is applied across the motor winding, the current through the winding increases exponentially. The current can be sensed across an external resistor as an analog voltage proportional to instantaneous current. This voltage is normally filtered with a simple R
C
low­pass network to remove high frequency transients, and then compared to one of the thr ee selectable threshol ds. The two bit D/A input sign al dete rmin es wh ich on e of the three thres holds is selected, correspondi ng to a desired winding peak current level. At the moment the sense volt­age rises above the selected threshold, the UC3717A’s monostable is triggered and disables both output sink drivers fo r a fixed o ff-time. The w inding current then cir­culates th rough t he sourc e transistor and appropriate di­ode. The refe rence termin al of the UC3717A provides a means of conti nuously adj usting th e current threshold to allow microstepping. Table 1 presents the relationship between the t wo-bit D/A input signa l and selectable cur­rent level.
TABLE 1
I
O
I
1
CURRENT LEVEL
0 0 100% 10 60% 01 19% 1 1 Current Inhibit
OVERLOAD PROTECTION
The UC3717A is equipped with a new, more reliable ther­mal shutdown circuit which limits the junction tempera-
ture to a maximum of 180C by reducing the windi ng cur­rent.
PERFORMANCE CONSIDERATIONS
In order to achieve optimum performance from the UC3717A careful atten tion s houl d be given to the follow­ing items.
External Components:
The UC3717A requires a mini­mal number of ex ternal compone nts to form a complete control and switch drive unit. However, proper selection of external components is necessary for optimum per­formance. The timing pin, (pin 2) is normal ly connected to an RC network which sets the off-time for the sink power trans istor during switc hed mode. As shown i n Fig­ure 8, prior to switched mode, the winding current in­creases exponentially to a peak value. Once peak current is attained the monostable is triggered which turns off the lo wer sink drivers for a fixed off-time. During off-time windi ng current decays th rough the appropriate diode and sou rce transistor. The moment off-time times out, the motor current agai n rises exponentially produc­ing the ripple waveform shown. The mag nitude of wind­ing ripple is a direct function of off-time. For a given off-time T
OFF
, the values of RT and CT can be calculated
from the expression:
T
OFF
=
0.69
RTC
T
with the re strict ion that RT should be in the rang e of 10­100k. As s h ow n i n Fi gu r e 5, t he s witc h frequency F
S
is a
function of T
OFF
and TON. Since TON is a function of the reference voltage, sense resistor, motor supply, and winding e lectrical cha racteristics, it generally v aries dur­ing different modes of operation. Thus, F
S
may be ap-
proximated nominally as:
F
S
=
1
1.5
(
T
OFF
).
Normally, Switch Frequency Is Selected Greater than
Figure 8. A typical winding current waveform. Wind­ing current rises exponentially to a selected peak value. The peak value is limited by switched mode operation producing a ripple in winding current. A phase polarity reversal command is given and wind­ing current decays to zero, then increases exponen­tially.
UC3717A
FUNCTIONAL DESCRIPTION (cont.)
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Low-pass filter components RC CC should be selected so that all switching transients from the power transistors and commutating diodes are well smoothed, but the pri­mary signal, which can be in the range of 1/T
OFF
or higher must be passed. Figure 5A shows the waveform which must be smoothed, Figure 5B presents the desired waveform that just smoothes out overshoot without radi­cal distortion. The sense resistor should be chosen as small as practi­cal to allo w as much of the winding supply voltage to be used as overd rive to the motor winding. V
RS
, the voltage
across the sense resistor, should not exceed 1.5V.
Voltage Overdrive:
In many applications, maximum speed or step rate is a desirable performance charac­teristic. Maximum step rate is a direct function of the time necessary to reverse w inding current with each step. In response to a constant motor supply voltage, the winding current chan ges exponentially with time, whos e shape is determined b y the windi ng time constant and expressed as:
I
m
=
V
m
R [1−EXP
(
R
T
L
)
] as present ed in Figure 9 . Wit h rated v oltage applied, the time required to reach rated current is excessive when compared with the time required with over-voltage ap­plied, even th ough the time constant L/R remains con­stant. With over-voltage however, the final value of
current is excessive and must be prevented. This is ac­complishe d w ith s wit ch driv e by repetitivel y switc hing the sink drivers on and off, so as to maintain an average value of current equal to the rated value. This results in a small amount of rippl e in the controlled current, but the increase in s tep rate and pe rformance may be consider­able.
Interference:
Electrical noise generated by the c hopping action can cause interference problems, particularly in the vicinity of magnetic storage media. With this in mind, printed ci rcuit layouts, wire runs and dec oupling must be considered. 0.01 to 0.1µF ceramic capacitors for high fre­quency bypass located near the drive package across V+ and ground might be very helpful. The connection and ground leads of the current sensing components should be kept as short as possible.
Half-Stepping:
In half step seq uence the power input to the motor alt ernates between one or two phases being energized. In a two phase motor the electrical phase shift between the windings is 90°. The torque developed is the vector sum of the two windings energized. Therefore when only one winding is energized the torque of the mo­tor is reduced by approximately 30%. This causes a torque ripple and if it is necessary to compensate for this, the V
R
input can be used to boost the current of the sin-
gle energized winding.
Figure 9. With rated volt age applied, winding current does not exceed rated value, but takes L/R seconds to reach 63% of its final value - probably too long. Increased performance requires an increase in applied volt­age, of overdrive, and therefore a m eans to limit current. The UC3717A motor driver performs this task effi­ciently.
UC3717A
FUNCTIONAL DESCRIPTION (cont.)
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UC3717A
The θJA of the UC3717AN plastic package can be re­duced by soldering the GND pins to a suitable copper area of the printed circuit board or to an external heat sink. Due to different lead frame design, θ
JA
of the ce­ramic J package cannot be similarly reduced. The diagram of Figure 11 shows the maximum package power P
TOT
and the θJA as a function of the side " l " of two equal square copper areas having a thickness of 35µ (see Figure 10).
During soldering the pins’ temperature must not exceed 260°C and t he s o l de r ing time must not be longer than 12 seconds. The printed circuit copper area must be connected to electrical ground.
APPLICATIONS
A typical chopper drive for a two phase bipolar perma­nent magnet or hybrid stepping motor is shown in Figure
12. The input can be controlled by a microprocessor, TTL, LS, or CMOS logic.
The timing diag ram in Fig ure 13 sho ws the required sig­nal input for a two phase, full step stepping sequence. Figure 14 shows the required input signal for a one phase-two phase stepping sequence called half-step­ping.
The circuit of Figure 15 provides the signal shown i n Fig­ure 13, and in conjunction with the circuit shown in Fig­ure 12 will implement a pulse-to-step two phase, full step, bi-directional motor drive.
The schemati c of Figure 16 shows a pulse to half step circuit generating the signal shown in Figure 14. Care has been taken to change the phase signal the same time the cur rent inhi bit is a pplied . This will allow the cur ­rent to decay faster and therefore enhance the motor performance at high step rates.
Figure 10. Example of P.C. Board Copper
Area which is used as Heatsink.
MOUNTING INSTRUCTIONS
Figure 12. Typical Chopper Drive for a Two
Phase Permanent Magnet Motor.
Figure 11. Maximum Package Power and Junction
to Ambient Thermal Resistance vs Side "
l
".
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Figure 16. Half-Step, Bi-directional Drive Logic
Figure 14. Phase and Current-Inhibit Signal for Half-Steppin g (8 Step Sequence)
Figure 15. Full Step, Bi-directional Two Phase Drive Logic
UC3717A
UNITRODE CORPORATI ON 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424- 24 10 • FAX (603) 424-3460
Figure 13. Phase Input Signal for Two Phase Full Step Drive (4 Step Sequence)
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