15.6Curves measured in reference design
16PACKAGE OUTLINES
17SOLDERING
17.1Introduction
17.2Through-hole mount packages
17.2.1Soldering by dipping or by solder wave
17.2.2Manual soldering
17.3Surface mount packages
17.3.1Reflow soldering
17.3.2Wave soldering
17.3.3Manual soldering
17.4Suitability of IC packages for wave,reflow and
dipping soldering methods
18DATA SHEET STATUS
19DEFINITIONS
20DISCLAIMERS
2001 Dec 112
Page 3
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
1FEATURES
• High efficiency (>94%)
• Operating voltage from ±15 to ±30 V
• Very low quiescent current
• High output power
• Short-circuit proof across the load, only in combination
with controller TDA8929T
• Diagnostic output
• Usable as a stereo Single-Ended (SE) amplifier or as a
mono amplifier in Bridge-Tied Load (BTL)
• Electrostatic discharge protection (pin to pin)
• Thermally protected, only in combination with controller
TDA8929T.
2APPLICATIONS
• Television sets
• Home-sound sets
TDA8927
• Multimedia systems
• All mains fed audio systems
• Car audio (boosters).
3GENERAL DESCRIPTION
The TDA8927 is the switching power stage of a two-chip
set for a high efficiency class-D audio power amplifier
system. The system is split into two chips:
• TDA8927J/ST/TH; a digital power stage in a DBS17P,
RDBS17P or HSOP24 power package
• TDA8929T; the analog controller chip in a SO24
package.
With this chip set a compact 2 × 80 W audio amplifier
systemcanbebuilt,operatingwithhighefficiencyand very
low dissipation. No heatsink is required, or depending on
supply voltage and load, a very small one. The system
operates over a wide supply voltage range from
±15 up to ±30 V and consumes a very low quiescent
current.
4QUICK REFERENCE DATA
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
General; VP= ±25 V
V
P
I
q(tot)
ηefficiencyP
supply voltage±15±25±30V
total quiescent currentno load connected−3545mA
=30W−94−%
o
Stereo single-ended configuration
P
o
output powerRL=4Ω; THD = 10%; VP= ±25 V6065−W
R
=4Ω; THD = 10%; VP= ±27 V7480−W
L
Mono bridge-tied load configuration
P
o
output powerRL=4Ω; THD = 10%; VP= ±17 V90110−W
R
=8Ω; THD = 10%; VP= ±25 V120150−W
L
5ORDERING INFORMATION
PACKAGE
TYPE NUMBER
NAMEDESCRIPTIONVERSION
TDA8927JDBS17Pplastic DIL-bent-SIL power package; 17 leads (lead length
12 mm)
TDA8927STRDBS17Pplastic rectangular-DIL-bent-SIL power package; 17 leads (row
spacing 2.54 mm)
TDA8927THHSOP24plastic, heatsink small outline package; 24 leads; low stand-off
height
SOT243-1
SOT577-1
SOT566-2
2001 Dec 113
Page 4
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
6BLOCK DIAGRAMS
handbook, full pagewidth
EN1
SW1
REL1
STAB
DIAG
POWERUP
EN2
SW2
REL2
4
1
2
9
3
15
14
17
16
TDA8927J
TDA8927ST
CONTROL
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
CONTROL
AND
HANDSHAKE
AND
DRIVER
HIGH
DRIVER
LOW
DRIVER
HIGH
DRIVER
LOW
V
DD2VDD1
135
V
V
SS1
DD2
TDA8927
6
BOOT1
7
OUT1
12
BOOT2
11
OUT2
810
V
SS1VSS2
MGW138
Fig.1 Block diagram of TDA8927J and TDA8927ST.
2001 Dec 114
Page 5
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
handbook, full pagewidth
LIM
EN1
SW1
REL1
STAB
DIAG
POWERUP
EN2
SW2
REL2
STAB
n.c.
17
24
21
22
6
23
14
13
16
15
7
4
1, 12, 18, 20
TDA8927TH
CONTROL
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
CONTROL
AND
HANDSHAKE
DRIVER
HIGH
DRIVER
LOW
AND
DRIVER
HIGH
DRIVER
LOW
1958
V
SS(sub)
V
DD2VDD1
112
V
V
V
SS1VSS2
SS1
DD2
TDA8927
3
BOOT1
4
OUT1
10
BOOT2
9
OUT2
MGW140
Fig.2 Block diagram of TDA8927TH.
2001 Dec 115
Page 6
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
7PINNING INFORMATION
SYMBOL
SW11121digital switch input channel 1
n.c.−−1not connected
REL12222digital control output channel 1
DIAG3323digital open-drain output for overtemperature and
EN14424digital enable input for channel 1
V
DD1
BOOT1663bootstrap capacitor channel 1
STAB−−6decoupling internal stabilizer for logic supply
OUT1774PWM output channel 1
STAB−−7decoupling internal stabilizer for logic supply
V
SS1
STAB99−decoupling internal stabilizer for logic supply
V
EN2141413digital enable input for channel 2
POWERUP151514enable input for switching-on internal reference
REL2161615digital control output channel 2
SW2171716digital switch input channel 2
LIM−−17current input for setting maximum load current limit
n.c.−−18not connected
V
SS(sub)
n.c.−−20not connected
TDA8927JTDA8927STTDA8927TH
552positive power supply channel 1
885negative power supply channel 1
10108negative power supply channel 2
131311positive power supply channel 2
−−19negative supply (substrate)
PIN
DESCRIPTION
overcurrent report
sources
2001 Dec 116
Page 7
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
handbook, halfpage
SW1
REL1
DIAG
EN1
V
DD1
BOOT1
OUT1
V
SS1
STAB
V
SS2
OUT2
BOOT2
V
DD2
EN2
POWERUP
REL2
SW2
1
2
3
4
5
6
7
8
9
TDA8927ST
10
11
12
13
14
15
16
17
TDA8927J
handbook, halfpage
EN1
DIAG
REL1
SW1
n.c.
V
SS(sub)
n.c.
LIM
SW2
REL2
POWERUP
EN2
TDA8927
24
23
22
21
20
19
18
17
16
15
14
13
TDA8927TH
MGW144
1
2
3
4
5
6
7
8
9
10
11
12
n.c.
V
DD1
BOOT1
OUT1
V
SS1
STAB
STAB
V
SS2
OUT2
BOOT2
V
DD2
n.c.
MGW142
Fig.3Pin configuration of TDA8927J and
TDA8927ST.
2001 Dec 117
Fig.4 Pin configuration of TDA8927TH.
Page 8
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
8FUNCTIONAL DESCRIPTION
The combination of the TDA8927J and the TDA8929T
produces a two-channel audio power amplifier system
usingthe class-D technology (seeFig.5).In the TDA8929T
controllerdevice the analog audio input signal is converted
into a digital Pulse Width Modulation (PWM) signal.
ThepowerstageTDA8927isusedfordrivingthe low-pass
filter and the loudspeaker load. It performs a level shift
from the low-power digital PWM signal, at logic levels, to a
high-power PWM signal that switchs between the main
supply lines. A second-order low-pass filter converts the
PWM signal into an analog audio signal across the
loudspeaker.
See the specification of the TDA8929T for a description of
the controller.
8.1Power stage
The power stage contains the high-power DMOS
switches,the drivers, timing and handshaking betweenthe
power switches and some control logic. For protection, a
temperature sensor and a maximum current detector are
built-in on the chip.
For interfacing with the controller chip the following
connections are used:
• Switch (pins SW1 and SW2): digital inputs; switching
from VSS to VSS+ 12 V and driving the power DMOS
switches
• Release (pins REL1 and REL2): digital outputs to
indicate switching from VSS to VSS+ 12 V, follows
pins SW1 and SW2 with a small delay
• Enable (pins EN1 and EN2): digital inputs; at a level of
VSSthe power DMOS switches are open and the PWM
output is floating; at a level of VSS+ 12 V the power
stage is operational and controlled by the switch pin if
pin POWERUP is at VSS+12V
• Power-up (pin POWERUP): must be connected to a
continuous supply voltage of at least VSS+ 5 V with
respect to V
• Diagnostics(pin DIAG):digitalopen-drain output; pulled
to VSS if temperature or maximum current is exceeded.
SS
TDA8927
8.2Protections
Temperature and short-circuit protection sensors are
included in the TDA8927 power stage. These protections
are only operational in combination with the TDA8929T. In
the event that the maximum current or maximum
temperature is exceeded the diagnostic output is
activated.The controller has to take appropriate measures
by shutting down the system.
8.2.1OVERTEMPERATURE
If the junction temperature (Tj) exceeds 150 °C, then
pin DIAG becomes LOW. The diagnostic pin is released if
the temperature is dropped to approximately 130 °C, so
there is a hysteresis of approximately 20 °C.
8.2.2SHORT-CIRCUIT ACROSS THE LOUDSPEAKER
TERMINALS
When the loudspeaker terminals are short-circuited it will
be detected by the current protection. If the output current
exceeds the maximum output current of 7.5 A, then
pin DIAG becomes LOW. The controller should shut down
the system to prevent damage. Using the TDA8929T the
system is shut down within 1 µs, and after 220 ms, it will
attempt to restart the system again. During this time the
dissipation is very low, so the average dissipation during a
short-circuit is practically zero.
For the TDA8927TH the limit value can be externally
adjusted using a resistor. For the maximum value of 7.5 A
pin LIM should be connected to VSS. When a resistor R
is connected between pin LIM and VSS the maximum
output current can be set at a lower value, using:
I
O(max)
Example 1: with R
2.1 105×
=
--------------------------------R
ext
28 kΩ+
=27kΩ the current is limited at
ext
3.8 A.
Example 2: with R
=0Ω the current is limited at 7.5 A.
ext
In the TDA8927J and the TDA8927ST pin LIM is internally
connected to VSS, so I
O(max)
= 7.5 A.
ext
2001 Dec 118
Page 9
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2001 Dec 119
V
OUT1
BOOT2
OUT2
DDA
BOOT1
V
SSA
+25 V
−25 V
MGU388
V
SSA
V
V
i(1)
MODE
V
i(2)
R
OSC
IN1−
IN1+
SGND1
OSC
MODE
SGND2
IN2+
IN2−
V
SSAVDDA
4
5
2
SGND
7
6
SGND
11
8
9
V
SS2(sub)
V
SS1VDD1
3
1
TDA8929T
INPUT
STAGE
mute
OSCILLATOR
MODE
mute
INPUT
STAGE
1210
V
SSAVDDA
PWM
MODULATOR
PWM
MODULATOR
V
DD2
R
fb
STABI
MANAGER
R
fb
18
V
20
23
24
21
19
22
15
16
13
14
17
SSD
PWM1
REL1
SW1
EN1
STAB
DIAGCUR
DIAGTMP
EN2
SW2
REL2
PWM2
REL1
SW1
EN1
STAB
DIAG
POWERUP
EN2
SW2
REL2
TDA8927J
2
CONTROL
1
AND
4
HANDSHAKE
9
TEMPERATURE SENSOR
3
CURRENT PROTECTION
15
14
CONTROL
17
AND
HANDSHAKE
16
AND
DRIVER
HIGH
DRIVER
LOW
DRIVER
HIGH
DRIVER
LOW
V
DDD
V
DD2VDD1
135
6
7
V
SS1
V
DD2
12
11
810
V
V
SS2
SS1
V
SSD
SGND
(0 V)
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
TDA8927
Fig.5 Typical application schematic of the class-D system using TDA8929T and the TDA8927J.
handbook, full pagewidth
Page 10
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
8.3BTL operation
BTL operation can be achieved by driving the audio input
channels of the controller in the opposite phase and by
connecting the loudspeaker with a BTL output filter
between the two PWM output pins of the power stage
(see Fig.6).
handbook, full pagewidth
TDA8927J
4
EN1
SW1
REL1
STAB
DIAG
POWERUP
EN2
SW2
REL2
1
2
9
3
15
14
17
16
CONTROL
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
CONTROL
AND
HANDSHAKE
AND
TDA8927
In this way the system operates as a mono BTL amplifier
and with the same loudspeaker impedance a four times
higher output power can be obtained.
For more information see Chapter 15.
V
DD2VDD1
135
6
BOOT1
DRIVER
HIGH
DRIVER
LOW
DRIVER
HIGH
DRIVER
LOW
V
V
SS1
DD2
OUT1
7
SGND
(0 V)
12
BOOT2
OUT2
11
Fig.6 Mono BTL application.
2001 Dec 1110
810
V
SS1VSS2
MGU386
Page 11
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
9LIMITING VALUES
In accordance with the Absolute Maximum Rate System (IEC 60134).
SYMBOLPARAMETERCONDITIONSMIN.MAX.UNIT
V
P
V
P(sc)
I
ORM
T
stg
T
amb
T
vj
V
es(HBM)
V
es(MM)
supply voltage−±30V
supply voltage for
−±30V
short-circuits across the load
repetitive peak current in
all pins with respect to V
all pins with respect to V
(class A)−500+500V
DD
(class A1) −1500+1500V
SS
all pins with respect to each other
−1500+1500V
(class A1)
electrostatic discharge
voltage (MM)
note 2
all pins with respect to V
all pins with respect to V
(class B)−250+250V
DD
(class B)−250+250V
SS
all pins with respect to each other
−250+250V
(class B)
Notes
1. Human Body Model (HBM); R
= 1500 Ω; C = 100 pF.
s
2. Machine Model (MM); Rs=10Ω; C = 200 pF; L = 0.75 µH.
10 THERMAL CHARACTERISTICS
SYMBOLPARAMETERCONDITIONSVALUEUNIT
R
th(j-a)
thermal resistance from junction to ambientin free air
TDA8927J40K/W
TDA8927ST40K/W
TDA8927TH40K/W
R
th(j-c)
thermal resistance from junction to casein free air
TDA8927J≈1.0K/W
TDA8927ST≈1.0K/W
TDA8927TH1K/W
11 QUALITY SPECIFICATION
In accordance with
“SNW-FQ611-part D”
if this type is used as an audio amplifier.
2001 Dec 1111
Page 12
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
12 DC CHARACTERISTICS
VP= ±25 V; T
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
Supply
V
P
I
q(tot)
Internal stabilizer logic supply (pin STAB or pins STAB1 and STAB2)
V
O(STAB)
Switch inputs (pins SW1 and SW2)
V
IH
V
IL
Control outputs (pins REL1 and REL2)
V
OH
V
OL
Diagnostic output (pin DIAG, open-drain)
V
OL
I
LO
Enable inputs (pins EN1 and EN2)
V
IH
V
IL
V
EN(hys)
I
I(EN)
Switching-on input (pin POWERUP)
V
POWERUP
I
I(POWERUP)
Temperature protection
T
diag
T
hys
=25°C; measured in test diagram of Fig.8; unless otherwise specified.
amb
supply voltagenote 1±15±25±30V
total quiescent currentno load connected−3545mA
outputs floating−510mA
stabilizer output voltage111315V
HIGH-level input voltagereferenced to V
LOW-level input voltagereferenced to V
HIGH-level output voltagereferenced to V
LOW-level output voltagereferenced to V
LOW-level output voltageI
= 1 mA; note 20−1.0V
DIAG
SS
SS
SS
SS
10−V
STAB
0−2V
10−V
STAB
0−2V
leakage output currentno error condition−−50µA
HIGH-level input voltagereferenced to V
LOW-level input voltagereferenced to V
SS
SS
−9V
STAB
05−V
hysteresis voltage−4−V
input current−−300µA
operating voltagereferenced to V
input currentV
temperature activating diagnostic V
hysteresis on temperature
POWERUP
DIAG=VDIAG(LOW)
V
DIAG=VDIAG(LOW)
=12V−100170µA
SS
5−12V
150−−°C
−20−°C
diagnostic
V
V
V
Notes
1. The circuit is DC adjusted at V
= ±15 to ±30 V.
P
2. Temperature sensor or maximum current sensor activated.
2001 Dec 1112
Page 13
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
13 AC CHARACTERISTICS
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
Single-ended application; note 1
P
o
output powerRL=4Ω; THD = 0.5%; VP= ±25 V50
THDtotal harmonic distortionP
G
v(cl)
closed-loop voltage gain293031dB
ηefficiencyPMono BTL application; note 5
P
o
output powerRL=8Ω; THD = 0.5%; VP= ±25 V100
THDtotal harmonic distortionP
G
v(cl)
closed loop voltage gain353637dB
ηefficiencyP
R
=4Ω; THD = 10%; VP= ±25 V60
L
R
=4Ω; THD = 0.5%; VP= ±27 V60
L
=4Ω; THD = 10%; VP= ±27 V74
R
L
= 1 W; note 3
o
f
= 1 kHz−0.010.05%
i
f
= 10 kHz−0.1−%
i
= 30 W; fi= 1 kHz; note 4−94−%
o
R
=8Ω; THD = 10%; VP= ±25 V128
L
=4Ω; THD = 0.5%; VP= ±17 V80
R
L
R
=4Ω; THD = 10%; VP= ±17 V100
L
= 1 W; note 3
o
f
= 1 kHz−0.010.05%
i
f
= 10 kHz−0.1−%
i
= 30 W; fi= 1 kHz; note 4−94−%
o
(2)
55−W
(2)
65−W
(2)
65−W
(2)
80−W
(2)
112−W
(2)
140−W
(2)
87−W
(2)
110−W
Notes
1. VP= ±25 V; RL=4Ω; fi= 1 kHz; T
=25°C; measured in reference design in Figs 9 and 11; unless otherwise
amb
specified.
2. Indirectly measured; based on R
measurement.
ds(on)
3. Total Harmonic Distortion (THD) is measured in a bandwidth of 22 Hz to 22 kHz. When distortion is measured using
a low-order low-pass filter a significantly higher value will be found, due to the switching frequency outside the audio
band.
4. Efficiency for power stage; output power measured across the loudspeaker load.
5. VP= ±25 V; RL=8Ω; fi= 1 kHz; T
=25°C; measured in reference design in Figs 9 and 11; unless otherwise
amb
specified.
2001 Dec 1113
Page 14
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
14 SWITCHING CHARACTERISTICS
VP= ±25 V; T
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
PWM outputs (pins OUT1 and OUT2); see Fig.7
t
r
t
f
t
blank
t
PD
t
W(min)
R
ds(on)
Note
1. When used in combination with the TDA8929T controller, the effective minimum pulse width during clipping is
0.5t
W(min)
14.1Duty factor
=25°C; measured in Fig.8; unless otherwise specified.
amb
rise time−30−ns
fall time−30−ns
blanking time−70−ns
propagation delayfrom pin SW to pin PWM−20−ns
minimum pulse widthnote 1−220270ns
on-resistance of the output
−0.20.3Ω
transistors
.
For the practical useable minimum and maximum duty factor (δ) which determines the maximum output power:
t
×
W(min)fosc
------------------------------2
× 100% < δ <× 100%
1
–
×
t
W(min)fosc
------------------------------2
Using the typical values: 3.5% < δ < 96.5%.
2001 Dec 1114
Page 15
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
handbook, full pagewidth
V
DD
PWM
output
(V)
0 V
V
SS
t
r
t
PD
V
STAB
V
SW
(V)
V
SS
TDA8927
1/f
osc
t
f
t
blank
V
V
REL
(V)
STAB
V
SS
100 ns
Fig.7 Timing diagram PWM output, switch and release signals.
MGW145
2001 Dec 1115
Page 16
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2001 Dec 1116
12 V
12 kΩ
POWERUP
EN1
SW1
REL1
STAB
DIAG
ndbook, full pagewidth
TDA8927J
4
CONTROL
1
2
9
3
15
AND
HANDSHAKE
temp
TEMPERATURE SENSOR
current
CURRENT PROTECTION
AND
DRIVER
HIGH
DRIVER
LOW
V
DD2VDD1
135
V
SS1
V
DD2
BOOT1
6
15 nF
OUT1
7
V
V
OUT1
BOOT2
12
2V
DD
15 TEST AND APPLICATION INFORMATION
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
EN2
14
100
nF
V
V
V
EN
V
12 V
SW1
0
V
V
REL1
STAB
V
V
DIAG
V
12 V
SW2
0
SW2
REL2
V
V
REL2
17
16
CONTROL
AND
HANDSHAKE
DRIVER
HIGH
DRIVER
LOW
810
V
SS1
V
11
SS2
OUT2
V
OUT2
15 nF
V
MGW184
TDA8927
Fig.8 Test diagram.
Page 17
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
15.1BTL application
When using the system in a mono BTL application (for more output power), the inputs of both channels of the PWM
modulator must be connected in parallel; the phase of one of the inputs must be inverted. In principle the loudspeaker
can be connected between the outputs of the two single-ended demodulation filters.
15.2Remarks
The case of the package of the TDA8927J/ST and the heatsink of the TDA8927TH are internally connected to VSS.
15.3Output power
The output power in single-ended applications can be estimated using the formulae:
RL= load impedance
Rs= series resistance of filter coil
P
= output power just at clipping
o(1%)
The output power at THD = 10%: P
o(10%)
= 1.25 × P
o(1%)
.
15.4Reference designs
The reference design for a two-chip class-D audio amplifier for TDA8926J or TDA8927J and TDA8929T is shown in
Fig.9. The Printed-Circuit Board (PCB) layout is shown in Fig.10. The bill of materials is given in Table 1.
The reference design for a two-chip class-D audio amplifier for TDA8926TH or TDA8927TH and TDA8929T is shown in
Fig.11. The PCB layout is shown in Fig.12.
2001 Dec 1117
Page 18
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2001 Dec 1118
V
mode select
DDA
R19
R20
39 kΩ
39 kΩ
on
mute
D1
(5.6 V)
GND
C24
C25
470 nF
470 nF
R5
10 kΩ
C28
1 nF
QGNDQGND
S1
off
V
SSA
GND
J5
J6
C26
470 nF
R4
10 kΩ
J3J1
J2
V
inputs
SS
27 kΩ
220 nF
330 pF
330 pF
470 nF
R6
10 kΩ
1 nF
R1
C3
C29
J4
C44
220 nF
C22
C23
C27
input 2input 1
V
DDA
MODE
OSC
SGND1
SGND2
IN1
IN1
IN2
IN2
R7
10 kΩ
V
DD1
3
6
7
2
11
+
5
−
4
+
8
−
9
GND
C1
C2
V
DD2
10 12
U2
TDA8929T
CONTROLLER
15
n.c.
+
25 V
−
25 V
220 nF
220 nF
V
DD
1
2
3
V
SS
C30
1 nF
C31
1 nF
V
SS2
QGND
QGND
V
1
17
13
14
16
19
18
22
21
23
24
20
V
SSA
SS1
PWM2
SW2
REL2
EN2
STAB
V
SSD
DIAGCUR
EN1
REL1
SW1
PWM1
bead
R21
10 kΩ
R22
9.1 kΩ
bead
C4
220 nF
C43
180 pF
L5
L6
V
V
DDD
SSD
C6
220 nF
DDDVSSD
V
DDA
GND
V
SSA
C11
560 pF
R12
5.6 Ω
L2
Sumida 33 µH
CDRH127-330
470 nF
V
DDD
V
SSD
470 nF
Sumida 33 µH
CDRH127-330
L4
R14
5.6 Ω
C13
560 pF
MLD633
C14
C16
R15
24 Ω
C15
220 nF
C17
220 nF
R16
24 Ω
C18
1 nF
C19
1 nF
C20
1 nF
C21
1 nF
QGND
QGND
GND
QGND
QGND
OUT2
OUT2
OUT2
OUT1
OUT1
OUT1
C10
560 pF
R11
SW2
17
REL2
16
EN2
14
TDA8926J
15
TDA8927J
9
3
POWER STAGE
4
2
1
C36
220 nF
C38
220 nF
U1
or
C37
220 nF
C39
220 nF
V
DDD
R24
200 kΩ
POWERUP
D2
(7.5 V)
C5
L7
bead
220 nF
C34
1500 µF
(35 V)
C35
1500 µF
(35 V)
STAB
DIAG
EN1
REL1
SW1
V
DDD
V
SSD
V
V
SSD
SSA
R10
1 kΩ
C32
220 nF
C33
220 nF
5.6 Ω
11
OUT2
C8
BOOT2
V
DD1
V
DD2
V
SS2
V
SS1
BOOT1
OUT1
220 nF
5.6 Ω
C12
560 pF
C40
47 µF
(35 V)
C41
47 µF
(35 V)
C7
C9
15 nF
R13
15 nF
V
12
5
13
10
8
6
7
power supply
−
1
2
+
−
2
1
+
−
2
1
+
outputs
4 or 8 Ω
SE
8 Ω
BTL
4 or 8 Ω
SE
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
R21 and R22 are only necessary in BTL applications with asymmetrical supply.
BTL: remove R6, R7, C23, C26 and C27 and close J5 and J6.
handbook, full pagewidth
C22 and C23 influence the low-pass frequency response and should be tuned with the real load (loudspeaker).
Inputs floating or inputs referenced to QGND (close J1 and J4) or referenced to VSS (close J2 and J3) for an input signal ground reference.
Fig.9 Two-chip class-D audio amplifier application diagram for TDA8926J or TDA8927J and TDA8929T.
TDA8927
Page 19
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2001 Dec 1119
ndbook, full pagewidth
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
C16
C14
Out1Out2
R16
C17
C15
R15
Out1Out2
C21
C20
TDA8926J/27J & TDA8929T
U1
C34
C35
D2
V
DDVSS
L6
L5
GND
Silk screen top, top view
L4
C6
C43
C9
R10
R21
C7
GND
C8
R24
R22
V
C31
C13
C11
SS
In1
R14
R12
C28
J2
J1
C19
C32
C33
C12
R13
C5
R11
C10
L2
V
DD
C30C18
L7
Version 21 03-2001
In1
R19
R20
U2
C4
C3
R1
In2
R5
R4R6
C29
J3
J4
QGND
D1
C40
C41
state of D art
In2
C1
C38
C36
C22
C23
C37
C39
C2
R7
C24
C25
C26
C27
ON
MUTE
S1
OFF
Copper top, top view
C44
J5
J6
TDA8927
Silk screen bottom, top view
Fig.10 Printed-circuit board layout for TDA8926J or TDA8927J and TDA8929T.
Copper bottom, top view
MLD634
Page 20
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2001 Dec 1120
V
mode select
DDA
R1
R2
30 kΩ
39 kΩ
on
D1
mute
(5.6 V)
C5
1 µF
QGNDQGND
GND
R4
10 kΩ
C9
1 nF
1 µF
off
V
SSA
C6
R5
10 kΩ
J2
V
SS
J5
J6
1 µF
J3J1
C1
S1
220 nF
R3
27 kΩ
C2
220 nF
GND
C3
330 pF
C4
330 pF
C8
C7
1 µF
R6
10 kΩ
C10
1 nF
J4
inputs
input 2input 1
V
DDA
MODE
OSC
SGND1
SGND2
IN1
IN1
IN2
IN2
R7
10 kΩ
V
DD1
6
7
2
11
+
5
−
4
+
8
−
9
C11
C12
V
DD2
3
10 12
TDA8929T
CONTROLLER
+
GND
−
U2
15
n.c.
25 V
25 V
100 nF
100 nF
V
V
V
SS2
V
V
DDD
V
SSA
V
SS1
1
PWM2
17
SW2
13
REL2
14
EN2
16
C13
100 nF
C15
180 pF
bead
R9
10 kΩ
R10
9.1 kΩ
bead
200 kΩ
(7.5 V)
V
V
SSA
L5
L6
STAB
19
V
SSD
18
DIAGCUR
22
EN1
21
REL1
23
SW1
24
PWM1
20
QGND
C16
1 nF
DD
1
2
3
QGND
SS
C17
1 nF
QGND
SSD
R18
D2
R8
1 kΩ
V
V
bead
SSD
SSD
L7
V
V
DDD
SSD
V
DDD
POWERUP
C14
100 nF
V
SS(sub)
R11
5.6 Ω
SW2
REL2
EN2
STAB
STAB
DIAG
EN1
REL1
SW1
LIM
19
16
15
13
U1
TDA8926TH
14
or
TDA8927TH
6
7
23
POWER STAGE
24
22
21
17
1, 12, 18, 20
n.c.
C18
C19
100 nF
100 nF
C20
C21
100 nF
100 nF
power supply
560 pF
5.6 Ω
9
OUT2
10
BOOT2
V
DD1
2
V
DD2
11
100 nF
V
SS2
8
V
SS1
5
BOOT1
3
OUT1
4
5.6 Ω
560 pF
C22
47 µF
(35 V)
C23
47 µF
(35 V)
C24
C27
C34
V
V
R12
C33
15 nF
R14
DDA
GND
SSA
C26
15 nF
V
SSD
DDDVSSD
MGW232
C28
100
R13
5.6 Ω
nF
R15
5.6 Ω
C25
560 pF
C35
560 pF
C29
100 nF
C30
100 nF
bead
bead
L1
L3
L2
Sumida 33 µH
CDRH127-330
470 nF
V
DDD
C31
1500 µF
(35 V)
C32
1500 µF
(35 V)
V
SSD
470 nF
Sumida 33 µH
CDRH127-330
L4
C36
C37
R16
5.6 Ω
C38
220 nF
C39
220 nF
R17
5.6 Ω
C40
1 nF
C41
1 nF
C42
1 nF
C43
1 nF
QGND
QGND
GND
QGND
QGND
OUT2
OUT2
OUT2
OUT1
OUT1
OUT1
−
1
2
+
−
2
1
+
−
2
1
+
outputs
4 or 8 Ω
SE
8 Ω
BTL
4 or 8 Ω
SE
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
R9 and R10 are only necessary in BTL applications with asymmetrical supply.
BTL: remove R6, R7, C4, C7 and C8 and close J5 and J6.
Demodulation coils L2 and L4 should be matched in BTL.
Inputs floating or inputs referenced to QGND (close J1 and J4) or referenced to VSS (close J2 and J3).
handbook, full pagewidth
Fig.11 Two-chip class-D audio amplifier application diagram for TDA8926TH or TDA8927TH and TDA8929T.
TDA8927
Page 21
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2001 Dec 1121
book, full pagewidth
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
C37
C36
C31
C32
Out1Out2
L4
L5
R17R16R10R9C39
C38
C43
C42 C41 C40 C16 C17
L3
L1
L6
L5
GND
V
DD
V
SS
Silk screen top, top view
Jan 2001
C34
R14
R12
C24
C33
C26
U1U2
C28
C27
C13
L7
C10
J2
J4
QGND
C29
C30
R15
R13
C35
C14
C25
Silk screen bottom, top view
TDA8926TH/27TH
TDA8929T
State of D art
Version 2CTH1
In1In2
C15
C11
C1
R8
C2
R11
C9
R7
R6
J3
C20
R3
C8
C7
R4
R5
J1
C22
C23
R1 R2
C3
C4
C12
C21
C5
C6
D1
S1
ON
MU
OFF
Copper top, top view
C18
C19
J6
J5
Copper bottom, top view
MGW147
Fig.12 Printed-circuit board layout for TDA8926TH or TDA8927TH and TDA8929T.
TDA8927
Page 22
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
15.5Reference design bill of materials
Table 1 Two-chip class-D audio amplifier PCB (Version 2.1; 03-2001) for TDA8926J or TDA8927J and TDA8929T
(see Figs 9 and 10)
COMPONENTDESCRIPTIONVALUECOMMENTS
In1 and In2Cinch input connectors2 × Farnell: 152-396
Out1,Out2, VDD,
GND and V
S1on/mute/off switchPCB switch Knitter ATE 1 E M-O-M
U1power stage ICTDA8926J/27JDBS17P package
U2controller ICTDA8929TSO24 package
L2 and L4demodulation filter coils33 µH2×Sumida CDRH127-330
L5, L6 and L7power supply ferrite beads3 × Murata BL01RN1-A62
C1 and C2supply decoupling capacitors for
C3clock decoupling capacitor220 nF/63 VSMD1206
C412 V decoupling capacitor of the
C512 V decoupling capacitor of the power
C6 and C7supply decoupling capacitors for
C8 and C9bootstrap capacitors15 nF/50 V2 × SMD0805
C10, C11,
C12 and C13
C14 and C16demodulation filter capacitors470 nF/63 V2 × MKT
C15 and C17resonance suppress capacitors220 nF/63 V2 × SMD1206
C18, C19,
C20 and C21
C22 and C23input filter capacitors330 pF/50 V2 × SMD1206
C24, C25,
C26 and C27
C28, C29,
C30 and C31
C32 and C33power supply decoupling capacitors220 nF/63 V2 × SMD1206
C34 and C35power supply electrolytic capacitors1500 µF/35 V2 × Rubycon ZL very low ESR (large
C36, C37,
C38 and C39
C40 and C41analog supply electrolytic capacitors47 µF/35 V2 × Rubycon ZA low ESR
C43diagnostic capacitor180 pF/50 VSMD1206
C44mode capacitor220 nF/63 VSMD1206
D15.6 V zener diodeBZX79C5V6DO-35
D27.5 V zener diodeBZX79C7V5DO-35
R1clock adjustment resistor27 kΩSMD1206
supply/output connectors2 × Augat 5KEV-02;
SS
220 nF/63 V2 × SMD1206
V
to VSS of the controller
DD
220 nF/63 VSMD1206
controller
220 nF/63 VSMD1206
stage
220 nF/63 VSMD1206
V
to VSS of the power stage
DD
snubber capacitors560 pF/100 V4 × SMD0805
common mode HF coupling capacitors1 nF/50 V4 × SMD0805
input capacitors470 nF/63 V4 × MKT
common mode HF coupling capacitors1 nF/50 V2 × SMD0805
analog supply decoupling capacitors220 nF/63 V4 × SMD1206
1 × Augat 5KEV-03
switching currents)
2001 Dec 1122
Page 23
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
COMPONENTDESCRIPTIONVALUECOMMENTS
R4, R5,
R6 and R7
R10diagnostic resistor1 kΩSMD1206
R11, R12,
R13 and R14
R15 and R16resonance suppression resistors24 Ω2 × SMD1206
R19mode select resistor39 kΩSMD1206
R20mute select resistor39 kΩSMD1206
R21resistor needed when using an
2. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
A
2
max.
3.5
3.50.35
3.2
e
(1)
bpc
A
A
4
3
+0.12
0.53
−0.02
0.40
0.32
0.23
D
16.0
15.8
13
w M
b
p
0510 mm
scale
(2)
D
1
13.0
12.6
D
1.1
0.9
(2)
E
E
2
11.1
10.9
1
6.2
5.8
E
2.9
2.5
Q
A
2
A
4
detail X
H
L
Q
1.7
1.5
v
0.25w0.25
e
E
14.5
13.9
p
1.1
0.8
2
1.0
L
x
0.03
(A3)
p
0.07
A
θ
yZ
2.7
2.2
θ
8°
0°
OUTLINE
VERSION
SOT566-2
IEC JEDEC EIAJ
REFERENCES
2001 Dec 1132
EUROPEAN
PROJECTION
ISSUE DATE
00-03-24
Page 33
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
audio amplifier
17 SOLDERING
17.1Introduction
Thistext gives a very brief insight to acomplextechnology.
A more in-depth account of soldering ICs can be found in
our
“Data Handbook IC26; Integrated Circuit Packages”
(document order number 9398 652 90011).
There is no soldering method that is ideal for all IC
packages. Wave soldering is often preferred when
through-holeand surface mountcomponentsare mixed on
one printed-circuit board. Wave soldering can still be used
for certain surface mount ICs, but it is not suitable for fine
pitch SMDs. In these situations reflow soldering is
recommended.
17.2Through-hole mount packages
17.2.1SOLDERING BY DIPPING OR BY SOLDER WAVE
The maximum permissible temperature of the solder is
260 °C; solder at this temperature must not be in contact
with the joints for more than 5 seconds. The total contact
time of successive solder waves must not exceed
5 seconds.
The device may be mounted up to the seating plane, but
the temperature of the plastic body must not exceed the
specified maximum storage temperature (T
printed-circuit board has been pre-heated, forced cooling
may be necessary immediately after soldering to keep the
temperature within the permissible limit.
17.2.2MANUAL SOLDERING
Apply the soldering iron (24 V or less) to the lead(s) of the
package, either below the seating plane or not more than
2 mm above it. If the temperature of the soldering iron bit
is less than 300 °C it may remain in contact for up to
10 seconds. If the bit temperature is between
300 and 400 °C, contact may be up to 5 seconds.
17.3Surface mount packages
17.3.1REFLOW SOLDERING
Reflow soldering requires solder paste (a suspension of
fine solder particles, flux and binding agent) to be applied
totheprinted-circuitboard by screen printing, stencilling or
pressure-syringe dispensing before package placement.
Several methods exist for reflowing; for example,
convection or convection/infrared heating in a conveyor
type oven. Throughput times (preheating, soldering and
cooling) vary between 100 and 200 seconds depending
on heating method.
stg(max)
). If the
TDA8927
Typical reflow peak temperatures range from
215 to 250 °C. The top-surface temperature of the
packages should preferable be kept below 220 °C for
thick/large packages, and below 235 °C for small/thin
packages.
17.3.2WAVE SOLDERING
Conventional single wave soldering is not recommended
forsurface mount devices (SMDs) or printed-circuitboards
with a high component density, as solder bridging and
non-wetting can present major problems.
To overcome these problems the double-wave soldering
method was specifically developed.
If wave soldering is used the following conditions must be
observed for optimal results:
• Use a double-wave soldering method comprising a
turbulent wave with high upward pressure followed by a
smooth laminar wave.
• For packages with leads on two sides and a pitch (e):
– larger than or equal to 1.27mm, the footprint
longitudinal axis is preferred to be parallel to the
transport direction of the printed-circuit board;
– smaller than 1.27mm, the footprint longitudinal axis
must be parallel to the transport direction of the
printed-circuit board.
The footprint must incorporate solder thieves at the
downstream end.
• Forpackages with leads on four sides,thefootprint must
be placed at a 45° angle to the transport direction of the
printed-circuit board. The footprint must incorporate
solder thieves downstream and at the side corners.
During placement and before soldering, the package must
be fixed with a droplet of adhesive. The adhesive can be
applied by screen printing, pin transfer or syringe
dispensing. The package can be soldered after the
adhesive is cured.
Typical dwell time is 4 seconds at 250 °C.
A mildly-activated flux will eliminate the need for removal
of corrosive residues in most applications.
17.3.3MANUAL SOLDERING
Fix the component by first soldering two
diagonally-opposite end leads. Use a low voltage (24 V or
less) soldering iron applied to the flat part of the lead.
Contact time must be limited to 10 seconds at up to
300 °C. When using a dedicated tool, all other leads can
be soldered in one operation within 2 to 5 seconds
between 270 and 320 °C.
2001 Dec 1133
Page 34
Philips SemiconductorsObjective specification
Power stage 2 × 80 W class-D
TDA8927
audio amplifier
17.4Suitability of IC packages for wave, reflow and dipping soldering methods
1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum
temperature (with respect to time) and body size of the package, there is a risk that internal or external package
cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the
Drypack information in the
2. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.
3. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink
(at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version).
4. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction.
The package footprint must incorporate solder thieves downstream and at the side corners.
5. Wave soldering is only suitable for LQFP, QFP and TQFP packages with a pitch (e) equal to or larger than 0.8 mm;
it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.
6. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is
definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.
Objective dataDevelopmentThis data sheet contains data from the objective specification for product
Preliminary dataQualificationThis data sheet contains data from the preliminary specification.
Product dataProductionThis data sheet contains data from the product specification. Philips
Notes
1. Please consult the most recently issued data sheet before initiating or completing a design.
2. The product status of the device(s) described in this data sheet may have changed since this data sheet was
published. The latest information is available on the Internet at URL http://www.semiconductors.philips.com.
(1)
STATUS
(2)
development. Philips Semiconductors reserves the right to change the
specification in any manner without notice.
Supplementary data will be published at a later date. Philips
Semiconductors reserves the right to change the specification without
notice, in order to improve the design and supply the best possible
product.
Semiconductors reserves the right to make changes at any time in order
to improve the design, manufacturing and supply. Changes will be
communicated according to the Customer Product/Process Change
Notification (CPCN) procedure SNW-SQ-650A.
DEFINITIONS
19 DEFINITIONS
Short-form specification The data in a short-form
specification is extracted from a full data sheet with the
same type number and title. For detailed information see
the relevant data sheet or data handbook.
Limiting values definition Limiting values given are in
accordance with the Absolute Maximum Rating System
(IEC 60134). Stress above one or more of the limiting
values may cause permanent damage to the device.
These are stress ratings only and operation of the device
atthese or at any other conditions above those given in the
Characteristics sections of the specification is not implied.
Exposure to limiting values for extended periods may
affect device reliability.
Application information Applications that are
described herein for any of these products are for
illustrative purposes only. Philips Semiconductors make
norepresentation or warranty thatsuchapplications will be
suitable for the specified use without further testing or
modification.
20 DISCLAIMERS
Life support applications These products are not
designed for use in life support appliances, devices, or
systems where malfunction of these products can
reasonably be expected to result in personal injury. Philips
Semiconductorscustomers using or sellingtheseproducts
for use in such applications do so at their own risk and
agree to fully indemnify Philips Semiconductors for any
damages resulting from such application.
Right to make changes Philips Semiconductors
reserves the right to make changes, without notice, in the
products, including circuits, standard cells, and/or
software, described or contained herein in order to
improve design and/or performance. Philips
Semiconductors assumes no responsibility or liability for
theuse of any of these products,conveysno licence or title
under any patent, copyright, or mask work right to these
products,and makes no representations or warranties that
these products are free from patent, copyright, or mask
work right infringement, unless otherwise specified.
2001 Dec 1135
Page 36
Philips Semiconductors – a w orldwide compan y
Contact information
For additional information please visit http://www.semiconductors.philips.com.Fax: +31 40 27 24825
For sales offices addresses send e-mail to: sales.addresses@www.semiconductors.philips.com.
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license
under patent- or other industrial or intellectual property rights.
Printed in The Netherlands753503/01/pp36 Date of release: 2001 Dec 11Document order number: 9397 750 08191
SCA73
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