Datasheet STRW6052S Specification

Page 1
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Features and Benefits
Current mode PWM control Brown-In and Brown-Out function: auto-restart, prevents
excess input current and heat rise at low input voltage
Auto Standby function: improves efficiency by Burst
mode operation in light load
Normal load operation: PWM mode
Light load operation: Burst mode No load power consumption < 30 mW Operating frequency, f
OSC(AVG)
Random Switching function: reduces EMI noise, and
simplifies EMI filters Slope Compensation function: avoids subharmonic
oscillation Leading Edge Blanking function
Continued on the next page…
Package: TO-220F-6L
Not to scale
(typ) = 67 kHz
Description
The STR-W6051S, STR-W6052S, and STR-W6053S are power ICs for switching power supplies, incorporating a power MOSFET and a current mode PWM controller IC in one package.
To achieve low power consumption, these products include a startup circuit and a standby function in the controller. The switching modes are automatically changed according to load conditions: in normal operation, PWM mode, and in light load conditions, burst mode. The rich set of protection features helps to realize low component counts, and high performance­to-cost power supply.
Applications:
Switching power supplies for electronic devices such as:
• Home appliances
• Digital appliances
• Office automation (OA) equipment
• Industrial apparatus
• Communication facilities
VA C
C(CR) damper snubber
STR-W6000S-DS
BR1
C1
Typical Application Circuit
CRD clamp snubber
C5 R1
D1
U1
T
S
D/ST
1
C4
R
OCP
-
6
R
W
CP
CC
S/O
V
4567
3
S
0
0
0
R
FB /O LP
GND
B
C3
PC1
C10
R
A
R
B
D2DR2
C2
R
C
SANKEN ELECTRIC CO., LTD.
http://www.sanken-ele.co.jp/en/
C52
R51
R53
L51
R55
R56
VOUT
R54
C53
GND
February 27, 2013
D51
T1
PC1
P
C51
S
C9
R52
U51
Page 2
STR-W6000S Series
Features and Benefits (continued)
Audible Noise Suppression function during Standby mode Protection features
Overcurrent protection (OCP): pulse-by-pulse,
with input compensation function
Selection Guide
Power MOSFET Output Power*, P
Part Number
STR-W6051S 650 3.95 45 30 STR-W6052S 650 2.8 60 40
STR-W6053S 650 1.9 90 60 *The listed output power is based on the thermal ratings, and the peak output power can be 120% to 140% of the value stated here. At low output voltage and short duty cycle, the output power may be less than the value stated here.
V
(min)
DSS
(V)
PWM Off-Line Switching Regulator ICs
Overvoltage protection (OVP): auto-restart Overload protection (OLP): auto-restart, with timer Thermal shutdown protection (TSD): auto-restart
(W)
R
DS(ON)
(Ω)
(max)
230 VAC
OUT
85 to
265 VAC
STR-A6000S-DS
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Page 3
STR-W6000S Series
The polarity value for current specifies a sink as "+," and a source as “,” referencing the IC.
PWM Off-Line Switching Regulator ICs
Absolute Maximum Ratings Unless otherwise specified, T
= 25°C
A
Characteristic Symbol Conditions Pins Rating Unit
STR-W6051S
Drain Peak Current
1
I
DPEAK
STR-W6052S 7.0 A
Single pulse 1 3
STR-W6053S 9.5 A
STR-W6051S
Maximum Switching Current
2
I
DMAX
STR-W6052S 7.0 A
Single pulse, T 125°C
= –20°C to
A
1 3
STR-W6053S 9.5 A
Avalanche Energy
3
S/OCP Pin Voltage V
Control Part Input Voltage V
FB/OLP Pin Voltage V
FB/OLP Pin Sink Current I
BR Pin Voltage V
BR Pin Sink Current I
E
AS
OCP
CC
FB
FB
BR
BR
STR-W6051S
STR-W6052S
STR-W6053S
Single pulse, V L = 20 mH, I
Single pulse, V L = 20 mH, I
Single pulse, V L = 20 mH, I
DD
LPEAK
DD
LPEAK
DD
LPEAK
= 99 V, = 2 A
= 99 V, = 2.3 A
= 99 V, = 2.7 A
1 3
3 5 2 to 6 V
4 532V
6 5 0.3 to 14 V
6 5 1.0 mA
7 5 0.3 to 7 V
7 5 1.0 mA
STR-W6051S
Power Dissipation of MOSFET
4
P
D1
STR-W6052S 23.6 W
STR-W6053S 26.5 W
With infinite heatsink
1 3
Without heatsink 1.3 W
Power Dissipation of Control Part P
Internal Frame Temperature in Operation
5
Operating Ambient Temperature T
Storage Temperature T
Channel Temperature T
1
Refer to MOSFET Safe Operating Area Curve.
2
The maximum switching current is the drain current determined by the drive voltage of the IC and threshold voltage ( V
3
Refer to MOSFET Avalanche Energy Derating Coefficient Curve.
4
Refer to MOSFET Temperature versus Power Dissipation Curve.
5
The recommended internal frame temperature, TF , is 105°C (max).
D2
T
F
OP
stg
ch
V
CC × ICC
4 5 0.13 W
5.0 A
5.0 A
47 mJ
62 mJ
86 mJ
22.3 W
20 to 115 °C
20 to 115 °C
40 to 125 °C
150 °C
) of the MOSFET.
th
STR-A6000S-DS
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Page 4
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Electrical Characteristics of Control Part Unless otherwise specified, T
= 25°C, VCC = 18 V
A
Characteristic Symbol Conditions Pins Min. Typ. Max. Unit
Operation Start Voltage V
Operation Stop Voltage* V
Circuit Current in Operation I
Minimum Start Voltage V
Startup Current I
Startup Current Threshold Biasing Voltage* V
Average Operation Frequency f
CC(ON)
CC(OFF)
CC(ON)VCC
ST(ON)
STARTUPVCC
CC(BIAS)ICC
OSC(AVG)
= 12 V 4 – 5 2.5 mA
= 13.5 V 4 – 5 3.9 2.5 1.1 mA
= 100 A 4 – 5 8.5 9.5 10.5 V
4 – 5 13.8 15.3 16.8 V
4 – 5 7.3 8.1 8.9 V
4 – 5 40 V
1 – 5 60 67 74 kHz
Frequency Modulation Deviation f 1 – 5 5 kHz
Maximum Duty Cycle D
Leading Edge Blanking Time t
MAX
BW
1 – 5 63 71 79 %
390 ns
OCP Compensation Coefficient DPC 18 mV/s
OCP Compensation Duty Cycle Limit D
OCP Threshold Voltage at Zero Duty Cycle V
OCP Threshold Voltage at 36% Duty Cycle V
Maximum Feedback Current I
FB(MAX)VCC
Minimum Feedback Current I
FB/OLP Pin Oscillation Stop Threshold Voltage
V
OLP Threshold Voltage V
OLP Delay Time t
OLP Operation Current I
FB/OLP Pin Clamp Voltage V
CC(OLP)VCC
FB(CLAMP)
Brown-In Threshold Voltage V
Brown-Out Threshold Voltage V
BR Pin Clamp Voltage V
BR(CLAMP)VCC
BR Function Disabling Threshold Voltage V
VCC Pin OVP Threshold Voltage V
Thermal Shutdown Temperature T
*V
CC(BIAS)
> V
CC(OFF)
always.
DPC
OCP(L)
OCP(H)VCC
FB(MIN)
FB(STB)
FB(OLP)
OLP
BR(IN)VCC
BR(OUT)VCC
BR(DIS)VCC
CC(OVP)
j(TSD)
= 32 V 3 – 5 0.79 0.88 0.97 V
= 12 V 6 – 5 340 230 150 A
= 12 V 4 – 5 300 A
= 32 V 7 – 5 5.2 5.6 6 V
= 32 V 7 – 5 4.45 4.8 5.15 V
= 32 V 7 – 5 6 6.4 7 V
= 32 V 7 – 5 0.3 0.48 0.7 V
––36–%
3 – 5 0.70 0.78 0.86 V
6 – 5 30 15 7 A
6 – 5 0.85 0.95 1.05 V
6 – 5 7.3 8.1 8.9 V
6 – 5 54 68 82 ms
6 – 5 11 12.8 14 V
4 – 5 26 29 32 V
130 °C
STR-A6000S-DS
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Page 5
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Electrical Characteristics of MOSFET Unless otherwise specified, T
Characteristic Symbol Conditions Pins Min. Typ. Max. Unit
Drain-to-Source Breakdown Voltage V
Drain Leakage Current I
On-Resistance R
Switching Time t
Thermal Resistance R
DSS
DSS
DS(ON)
f
ch-F
STR-W6051S
STR-W6052S 2.8
STR-W6053S 1.9
STR-W6051S
STR-W6052S 2.26 °C/W
STR-W6053S 1.95 °C/W
The thermal resistance between the channels of the MOSFET and the internal frame.
is 25°C
A
1 – 3 650 V
1 – 3 300 A
3.95
1 – 3
1 – 3 250 ns
2.63 °C/W
STR-A6000S-DS
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Page 6
STR-W6000S Series
S. O. A. Temperature Derating Coefficient Curve
100
PWM Off-Line Switching Regulator ICs
Characteristic Performance
STR-W6051S
MOSFET Safe Operating Area Curve
10
T
= 25°C
A
Single Pulse
0.1 ms
80
60
40
Safe Operating Area
20
0
Temperature Derating Coefficient (%)
0 25 50 75 100 125 150
Internal Frame Temperature, TF (°C)
MOSFET Avalanche Energy Derating Coefficient Curve
AS
E
Temperature Derating Coefficient (%)
100
80
60
40
20
0
25 50 75 125100 150
Channel Temperature, Tch (°C)
1 ms
1
(A)
D
Drain Current, I
0.1
To use this graph, apply the S.O.A temperature derating coefficient taken from the graph at the left
0.01 1 10 100 1000
Drain current limited
by on-resistance
Drain-to-Source Voltage, VDS (V)
MOSFET Temperature versus Power Dissipation Curve
30
(W)
D1
25
PD1 = 22.3 W
20
15
10
5
P
= 1.3 W
D1
0
Allowable Power Dissipation, P
0255075 125100 150
Ambient Temperature, TA (°C)
With infinite heatsink
Without heatsink
(°C/W)
ch-c
Transient Thermal
Resistance, R
STR-A6000S-DS
0.1
0.01
10
1
-6
10
-5
10
Transient Thermal Resistance Curve
-4
10
-3
10
-2
10
-1
10
Time (s)
6
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February 27, 2013
Page 7
STR-W6000S Series
S. O. A. Temperature Derating Coefficient Curve
100
PWM Off-Line Switching Regulator ICs
Characteristic Performance
STR-W6052S
MOSFET Safe Operating Area Curve
10
T
= 25°C
A
Single Pulse
1 ms
0.1 ms
80
60
40
Safe Operating Area
20
0
Temperature Derating Coefficient (%)
0 25 50 75 100 125 150
Internal Frame Temperature, TF (°C)
MOSFET Avalanche Energy Derating Coefficient Curve
AS
E
Temperature Derating Coefficient (%)
100
80
60
40
20
0
25 50 75 125100 150
Channel Temperature, Tch (°C)
1
(A)
D
Drain Current, I
0.1
To use this graph, apply the S.O.A temperature derating coefficient taken from the graph at the left
0.01 1 10 100 1000
Drain current limited
by on-resistance
Drain-to-Source Voltage, VDS (V)
MOSFET Temperature versus Power Dissipation Curve
30
(W)
PD1 = 23.6 W
D1
25
20
15
10
5
P
= 1.3 W
D1
0
Allowable Power Dissipation, P
0255075 125100 150
Ambient Temperature, TA (°C)
With infinite heatsink
Without heatsink
(°C/W)
ch-c
Transient Thermal
Resistance, R
STR-A6000S-DS
0.1
0.01
10
1
-6
10
-5
10
Transient Thermal Resistance Curve
-4
10
-3
10
-2
10
-1
10
Time (s)
7
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February 27, 2013
Page 8
STR-W6000S Series
S. O. A. Temperature Derating Coefficient Curve
100
80
60
40
Safe Operating Area
20
0
Temperature Derating Coefficient (%)
0 25 50 75 100 125 150
Internal Frame Temperature, TF (°C)
MOSFET Avalanche Energy Derating Coefficient Curve
100
80
60
AS
E
40
PWM Off-Line Switching Regulator ICs
Characteristic Performance
STR-W6053S
MOSFET Temperature versus Power Dissipation Curve
MOSFET Safe Operating Area Curve
(A)
D
100
10
1
Drain current limited
by on-resistance
1 ms
T
Single Pulse
Drain Current, I
0.1
To use this graph, apply the S.O.A temperature derating coefficient taken from the graph at the left
0.01 1 10 100 1000
Drain-to-Source Voltage, VDS (V)
30
PD1 = 26.5 W
(W)
D1
25
20
15
10
With infinite heatsink
= 25°C
A
0.1 ms
Temperature Derating Coefficient (%)
(°C/W)
ch-c
Transient Thermal
Resistance, R
STR-A6000S-DS
20
0
25 50 75 125100 150
Channel Temperature, Tch (°C)
10
1
0.1
0.01
-6
10
-5
10
5
0
Allowable Power Dissipation, P
0255075 125100 150
Transient Thermal Resistance Curve
-4
10
Time (s)
-3
10
SANKEN ELECTRIC CO., LTD.
P
D1
= 1.3 W
Without heatsink
Ambient Temperature, TA (°C)
-2
10
-1
10
8
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Page 9
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Functional Block Diagram
Pin List Table
4
7
6
VCC
BR
FB/OLP
6.4 V
12. 8 V
UVLO
Brown-In/ Brown-Out
PWM OSC
7 V
D/S T
S/OCP
GND
1
3
5
Startup
REG
SQ
R
V
CC
V
REG
OLP
Slope
Comp ensa tio n
OVP TS D
OCP
Drain Peak Current
Comp ensa tion
Fe edback
Control
DRV
LEB
D/ST
S/OCP
VCC
GND
FB/OLP
BR
(LF2003)
STR-A6000S-DS
Number Name Function
1
3
4
5
6
7
1 D/ST MOSFET drain, and input of the startup current
2 (Pin removed)
3 S/OCP MOSFET source, and input of Overcurrent Protection (OCP) signal
4 VCC
Power supply voltage input for Control Part, and input of Overvoltage Protection (OVP) signal
5 GND Ground
6 FB/OLP
Feedback signal input for constant voltage control signal, and input of Overload Protection (OLP) signal
7 BR Input of Brown-In and Brown-Out detection voltage
9
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February 27, 2013
Page 10
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Typical Application Circuits
C52
L51
R51
R55
VA C
BR1
CRD clamp snubber
C5 R1
C1
D1
D51
T1
PC1
P
C51
S
R52
R53
C(CR) damper snubber
U1
D/ST
134567
S
0
T
0
S
6
-
R
0
W
CP
CC
FB /O LP
S/O
V
GND
C4
R
OCP
C3
R B
PC1
C10
R
A
R
B
U51
D2DR2
C2
R
C
C9
R56
Typical application circuit example, enabled Brown-In/Brown-Out function (DC line detection)
C52
L51
R51
R55
R53
R56
VA C
BR1
CRD clamp snubber
C5 R1
C1
U1
D/ST
134567
S
0
T
0
S
-
R
6
0
W
CP
CC
R
FB /O LP
S/O
V
GND
B
D1
D2DR2
D51
T1
PC1
P
C51
S
R52
U51
VOUT
R54
C53
GND
VOUT
R54
C53
GND
STR-A6000S-DS
C(CR) damper snubber
C4
R
OCP
C3
PC1
C2
C9
Typical application circuit example, disabled Brown-In/Brown-Out function
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February 27, 2013
Page 11
STR-W6000S Series
Package Diagram
• TO-220F-6L package
• The pin 2 is removed to provide greater creepage and clearance isolation between the high voltage pin (pin 1: D/ST) and the low voltage pin (pin 3: S/OCP).
PWM Off-Line Switching Regulator ICs
2.8
Unit: mm Leadform: LF No.2003
10.0±0.2
Gate burr
6×P1.27±0.15=7.62±0.15
Dimensions bet ween roots
1467
523
0.5
4±0.2
6-0.74±0.15
6-0.65
+0.2
-0.1
7.9±0.2
16.9±0.3
5.0±0.5
R-end
+0.2
0.45
-0.1
Dimensions bet ween tips
(5.4)
(
2
-
5.08±0.6
0.5
Front view
R
1
Gate burr indicates protrusion of 0.3 mm (max). Pin treatment Pb-free. Device composition compliant with the RoHS directive.
4.2±0.2
2.8±0.2
3.2±0.2
2.6±0.1
Dimensions from root
)
0.5
10.4±0.5
0.5 0.5
Side view
Marking Diagram
STR-A6000S-DS
STR W60xxS
Part Number
YMDD X
Lot Number
Y is the last digit of the year (0 to 9) M is the month (1 to 9, O, N, or D) DD is the day (01 to 31) X is the Sanken Control Symbol
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Page 12
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Operating Precautions
In the case that you use Sanken products or design your products by using Sanken products, the reliability largely depends on the degree of derating to be made to the rated values. Derating may be interpreted as a case that an operation range is set by derating the load from each rated value or surge voltage or noise is consid­ered for derating in order to assure or improve the reliability. In general, derating factors include electric stresses such as elec­tric voltage, electric current, electric power etc., environmental stresses such as ambient temperature, humidity etc. and thermal stress caused due to self-heating of semiconductor products. For these stresses, instantaneous values, maximum values and minimum values must be taken into consideration. In addition, it should be noted that since power devices or IC’s including power devices have large self-heating value, the degree of derating of junction temperature affects the reliability significantly.
Because reliability can be affected adversely by improper storage environments and handling methods, please observe the follow­ing cautions.
Cautions for Storage
• Ensure that storage conditions comply with the standard temper­ature (5 to 35°C) and the standard relative humidity (around 40 to 75%); avoid storage locations that experience extreme changes in temperature or humidity.
• Avoid locations where dust or harmful gases are present and avoid direct sunlight.
• Reinspect for rust on leads and solderability of the products that have been stored for a long time.
Cautions for Testing and Handling
When tests are carried out during inspection testing and other standard test periods, protect the products from power surges from the testing device, shorts between the product pins, and wrong connections. Ensure all test parameters are within the rat­ings specified by Sanken for the products.
Remarks About Using Silicone Grease with a Heatsink
• When silicone grease is used in mounting the products on a heatsink, it shall be applied evenly and thinly. If more silicone grease than required is applied, it may produce excess stress.
• Volatile-type silicone greases may crack after long periods of time, resulting in reduced heat radiation effect. Silicone greases with low consistency (hard grease) may cause cracks in the mold resin when screwing the products to a heatsink.
Our recommended silicone greases for heat radiation purposes, which will not cause any adverse effect on the product life, are indicated below:
Type Suppliers
G746 Shin-Etsu Chemical Co., Ltd.
YG6260 Momentive Performance Materials Inc.
SC102 Dow Corning Toray Co., Ltd.
Cautions for Mounting to a Heatsink
• When the flatness around the screw hole is insufficient, such as when mounting the products to a heatsink that has an extruded (burred) screw hole, the products can be damaged, even with a lower than recommended screw torque. For mounting the prod­ucts, the mounting surface flatness should be 0.05 mm or less.
• Please select suitable screws for the product shape. Do not use a flat-head machine screw because of the stress to the products. Self-tapping screws are not recommended. When using self­tapping screws, the screw may enter the hole diagonally, not vertically, depending on the conditions of hole before threading or the work situation. That may stress the products and may cause failures.
• Recommended screw torque: 0.588 to 0.785 N • m (6 to 8 kgf • cm).
• For tightening screws, if a tightening tool (such as a driver) hits the products, the package may crack, and internal stress fractures may occur, which shorten the lifetime of the electrical elements and can cause catastrophic failure. Tightening with an air driver makes a substantial impact. In addition, a screw torque higher than the set torque can be applied and the package may be dam­aged. Therefore, an electric driver is recommended.
When the package is tightened at two or more places, first pre­tighten with a lower torque at all places, then tighten with the specified torque. When using a power driver, torque control is mandatory.
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Page 13
STR-W6000S Series
PWM Off-Line Switching Regulator ICs
Soldering
• When soldering the products, please be sure to minimize the working time, within the following limits:
260 ± 5 °C 10 ± 1 s (Flow, 2 times)
380 ± 10 °C 3.5 ± 0.5 s (Soldering iron, 1 time)
• Soldering should be at a distance of at least 2.0 mm from the body of the products.
Electrostatic Discharge
• When handling the products, the operator must be grounded. Grounded wrist straps worn should have at least 1MΩ of resis-
tance from the operator to ground to prevent shock hazard, and it should be placed near the operator.
• Workbenches where the products are handled should be grounded and be provided with conductive table and floor mats.
• When using measuring equipment such as a curve tracer, the equipment should be grounded.
• When soldering the products, the head of soldering irons or the solder bath must be grounded in order to prevent leak voltages generated by them from being applied to the products.
• The products should always be stored and transported in Sanken shipping containers or conductive containers, or be wrapped in aluminum foil.
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Page 14
STR-W6000S Series
• The contents in this document are subject to changes, for improvement and other purposes, without notice. Make sure that this is the latest revision of the document before use.
• Application and operation examples described in this document are quoted for the sole purpose of reference for the use of the prod­ucts herein and Sanken can assume no responsibility for any infringement of industrial property rights, intellectual property rights or any other rights of Sanken or any third party which may result from its use. Unless otherwise agreed in writing by Sanken, Sanken makes no warranties of any kind, whether express or implied, as to the products, including product merchantability, and fitness for a particular purpose and special environment, and the information, including its accuracy, usefulness, and reliability, included in this document.
• Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semicon­ductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or systems against any possible injury, death, fires or damages to the society due to device failure or malfunction.
• Sanken products listed in this document are designed and intended for the use as components in general purpose electronic equip­ment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.).
PWM Off-Line Switching Regulator ICs
IMPORTANT NOTES
When considering the use of Sanken products in the applications where higher reliability is required (transportation equipment and its control systems, traffic signal control systems or equipment, fire/crime alarm systems, various safety devices, etc.), and whenever long life expectancy is required even in general purpose electronic equipment or apparatus, please contact your nearest Sanken sales representative to discuss, prior to the use of the products herein.
The use of Sanken products without the written consent of Sanken in the applications where extremely high reliability is required (aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly prohibited.
• When using the products specified herein by either (i) combining other products or materials therewith or (ii) physically, chemically or otherwise processing or treating the products, please duly consider all possible risks that may result from all such uses in advance and proceed therewith at your own responsibility.
• Anti radioactive ray design is not considered for the products listed herein.
• Sanken assumes no responsibility for any troubles, such as dropping products caused during transportation out of Sanken’s distribu­tion network.
• The contents in this document must not be transcribed or copied without Sanken’s written consent.
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February 27, 2013
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