Datasheet STR-F6632, STR-F6628, STR-F6626, STR-F6624, STR-F6676 Datasheet (Allegro)

...
Page 1
Series STR-F6600
Data Sheet
28102.8
INTERIM DATA SHEET
(Subject to change without notice)
February 22, 2000
FDBK
OCP
1
& FEEDBACK
OVER-CURRENT
OSC.
2
SOURCE
3
DRAIN
UVLO
OVP TSD
IN
V
4
SUPPLY
LATCH
5
GROUND
Dwg. PK-011-1
OFF-LINE QUASI-RESONANT
FLYBACK SWITCHING REGULATORS
The Series STR-F6600 is specifically designed to satisfy the require­ments for increased integration and reliability in off-line quasi-resonant flyback converters. The series incorporates a primary control and drive circuit with discrete avalanche-rated power MOSFETs.
Covering the power range from below 25 watts up to 300 watts for 100/115/230 VAC inputs, and up to 150 watts for 85 to 265 VAC universal input, these devices can be used in a range of applications, from battery chargers and set top boxes, to televisions, monitors, and industrial power supply units.
Cycle-by-cycle current limiting, under-voltage lockout with hyster­esis, over-voltage protection, and thermal shutdown protects the power supply during the normal overload and fault conditions. Over-voltage protection and thermal shutdown are latched after a short delay. The latch may be reset by cycling the input supply. Low-current startup and a low-power standby mode selected from the secondary circuit completes a comprehensive suite of features. The series is provided in a five-pin overmolded TO-3P style package, affording dielectric isolation without compromising thermal characteristics.
ABSOLUTE MAXIMUM RATINGS
at TA = +25°C
Control Supply Voltage, VIN. . . . . . . . 35 V
Drain-Source Voltage, V
Series STR-F6620 . . . . . . . . . . . . 450 V
Series STR-F6630 . . . . . . . . . . . . 500 V
Series STR-F6650 . . . . . . . . . . . . 650 V
Series STR-F6670 . . . . . . . . . . . . 900 V
Drain Switching Current, ID. . . See Table
Peak Drain Current, IDM. . . . . . See Table
Avalanche Energy, EAS. . . . . . . See Table
OCP/FB Voltage Range,
V
. . . . . . . . . . . . . . . -0.3 V to +6 V
OCP
Package Power Dissipation, P
control (VIN x I
total . . . . . . . . . . . . . . . . . . . See Graph
FET Channel Temperature, T Internal Frame Temperature, T Operating Temperature Range,
T
. . . . . . . . . . . . . . . -20°C to +125°C
A
Storage Temperature Range,
T
. . . . . . . . . . . . . . . . -40°C to +125°C
S
DS
D
) . . . . . . . . . 0.8 W
IN(ON)
. . . +150°C
J
F
. . +125°C
FEATURES
Flyback Operation with Quasi-Resonant Soft Switching
for Low Power Dissipation and EMI
Rugged Avalanche-Rated MOSFET
Choice of MOSFET Voltage and
Full Over-Current Protection (no blanking)
Under-Voltage Lockout with Hysteresis
Over-Voltage Protection
Direct Voltage Feedback
Low Start-up Current (<400 µA)
Low-Frequency, Low-Power Standby Operation
Overmolded 5-Pin Package
Always order by complete part number, e.g., STR-F6652 .
r
DS(on)
TM
Page 2
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
FUNCTIONAL BLOCK DIAGRAM
V
IN
4
UVLO
OVER-VOLT.
PROTECT
REF.
R
SQ
FAULT LATCH
DRIVE
REG.
3
2
DRAIN
SOURCE
TSD
r
SS
1.0
0.8
0.6
OSC
– +
1.45 V
c
SS
– +
0.73 V
FEEDBACK &
1
OVER-CURRENT PROTECTION
GROUND
Dwg. FK-002-6
Allowable package power dissipation curves
are shown on page 10.
0.4
0.2
NORMALIZED ALLOWABLE AVALANCHE ENERGY in mJ
0
25 75 125
50 100
STARTING CHANNEL TEMPERATURE in °C
2
Dwg.
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 2000 Allegro MicroSystems, Inc.
TM
Page 3
Series STR-F6600
OFF-LINE
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
Part Number V
DSS
OUTPUT MAXIMUM RATINGS at T
(V) r
DS(on)
(Ω)E
AS
(mJ)* ID (A)† IDM (A) P
= +25°C
A
(W) at V
OUT
(V rms)
IN
STR-F6624 450 0.92 204 16 19 98 100
130 120
STR-F6626 450 0.58 327 16 26 145 100
190 120
STR-F6628 450 0.35 647 22 36 225 100
290 120
STR-F6632 500 2.54 7.4 9.0 11.2 36 100
50 120
STR-F6652 650 2.8 126 7.9 10 40 85-265
86 220
STR-F6653 650 1.95 260 5.6 14 58 85-265
120 220
STR-F6654 650 1.15 399 9.7 18 92 85-265
190 220
STR-F6656 650 0.71 521 16 25 150 85-265
300 220
STR-F6672 900 7.7 163 4.6 6.4 25 (
no heatsink
50 (
with heat sink
) 220
) 220
STR-F6674 900 4.49 242 6.0 9.2 28 85-265
76 220
STR-F6676 900 2.81 275 7.8 12 44 85-265
115 220
* Derate per graph, page 2 † Derate per graph, page 12
3
Page 4
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
ELECTRICAL CHARACTERISTICS at T
= +25°C, V
A
= 18 V (unless otherwise specified).
IN
Limits
Characteristic Symbol Test Conditions Min. Typ. Max. Units
On-State Voltage V
Under-Voltage Lockout V
Over-Voltage Threshold V
Drain-Source Breakdown Voltage V
BR(DSS)
Drain Leakage Current I
On-State Resistance r
DS(ON)
Maximum Off Time t
INT
INQ
OVP(th)
DSS
off
Turn-on, increasing V
Turn-off, decreasing V
Turn-off, increasing V
I
= 300 µA
D
At V
max 300 µA
DS
VS = 10 V, ID = 0.9 A, T
IN
IN
IN
= +25°C– –
J
14.4 16 17.6 V
9.0 10 11 V
20.5 22.5 24.5 V
VDS max
––V
see table
Drain waveform high 45 55 µs
Minimum Pulse Duration for Input of Quasi-Resonant Signals t
Minimum Off Time t
Feedback Threshold Voltage V
w(th)
off
FDBK
Drain waveform high
Drain waveform high
Drain waveform low to high
Oscillation synchronized
1
1
1
2
––1.0µs ––1.5µs
0.68 0.73 0.78 V
1.3 1.45 1.6 V
Over-Current Protection/Feedback Sink Current I
Latch Holding Current I
Latch Release Voltage V
Switching Time t
Supply Current I
Insulation RMS Voltage V
Thermal Resistance R
Thermal Shutdown T
OCP/FB
IN(OVP)
IN
f
IN(ON)
I
IN(OFF)
WM(RMS)
JM
θ
J
Notes: Typical Data is for design information only.
1. Feedback is square wave, VIM = 2.2 V, t
2. For quasi-resonant operation, the input signal must be longer than t
3. Feedback is square wave, VIM = 2.2 V, t
V
OCP/FB
V
reduced from 24.5 V to 8.5 V 400 µA
IN
I
≤ 20 µA, V
IN
VDD = 200 V, ID = 0.9 A 250 ns
Operating
Increasing V
All terminals simultaneous refer- 2000 V ence to a metal plate against the backside
Output channel to mounting frame
= 1 µs, tl = 35 µs.
h
= 4 µs, tl = 1 µs.
h
= 1.0 V 1.2 1.35 1.5 mA
reduced from 24.5 V 6.6 8.4 V
IN
3
prior to oscillation 100 µA
IN
––30mA
1.75 °C/W
140 °C
and greater than V
w(th)
FDBK
.
TM
4
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
Page 5
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
Functional Description and Operation
Series STR-F6600
OFF-LINE
The voltage on the VIN terminal (pin 4) controls startup
and shutdown of the Series STR-F6600 devices.
Figure 1 shows a typical start up circuit. The V
IN
terminal voltage during startup is shown in figure 2.
Figure 1 – Start-Up Circuit
At startup, C2 is charged through the startup resistor RS.
When the V
terminal voltage reaches 16 V (typ.), the
IN
control circuit enables regulator operation. Once the regulator starts, it draws up to 30 mA from C2 causing the voltage on C2 to fall momentarily. Once the regulator output voltage is established, the drive winding D starts to charge C2 via D2. The voltage on C2 thus recovers to the nominal drive voltage (18 V).
As shown in figure 3, the input current is below 100 µA
= 25°C) prior to control circuit turn on. The latch
(at T
M
circuit holding current is 400 µA (max.). To ensure latch
operation, the current in RS at the lowest ac input voltage
should be at least 500 µA.
I
30 mA
(MAX.)
IN
I
IN(ON)
INQ
V
V
IN
ON-STATE VOLTAGE (V
16 V
(TYP.)
11 V
(MAX.)
STARTUP
DELAY
INT
)
UNDER-VOLTAGE LOCKOUT (V
OPERATION START
Figure 2 – Waveform of VIN Terminal Voltage
at Startup
INQ
)
DRIVE WINDING VOLTAGE
TIME
100 µA (MAX.)
I
IN(OFF)
Figure 3 – Supply Terminal Current, I
The value of R
thus determines the charge time of C2
S
and thus the startup delay. R
11 V
(MAX.)
is typicaly 68 k for wide
S
14.4 V (MIN.)
INT
V
V
IN
IN
operation (90 V ac to 265 V ac) and 100 k for 220 volt
ac operation.
The choice of C2 is a compromise between an accept-
able startup delay (in conjunction with R
) and a hold-up
S
time sufficient to keep pin 4 above its under-voltage shutdown threshold of 11 V. Typically C2 is in the range
of 47 µF to 100 µF.
continued, next page...
5
Page 6
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
Functional Description and Operation (cont’d)
The drive winding voltage is set such that in normal operation the C2 voltage is above the specified maximum shutdown voltage
(11 V) and below the specified mini-
mum over-voltage threshold (20.5 V).
In applications where there is a significant variation in load current, the VIN terminal voltage may vary, as shown in figure 4. This is due to peak charging of C2. In this case, adding a resistor in the range of a few ohms to tens of ohms in series with the rectifier diode D2 will bring the voltage variation within limits.
V
IN
I
OUT
Figure 4 – Output Current I
– Terminal Voltage V
OUT
IN
Soft Start, Quasi Resonant and Voltage Regulation
comparator output pre-terminates the oscillator, which turns off the MOSFET drive signal.
The MOSFET is turned on again when either c
SS
discharges or a quasi-resonance signal is detected on pin 1.
Fixed 50
µs Off-Time: Soft-Start Mode
This is the mode of operation in the absence of a quasi-
resonance signal on pin 1 (see figure 5), and occurs at
Figure 5 – Soft-Start Operation
startup and in overload. It also can be commanded exter­nally to provide low-power standby operation.
Refer to the Functional Block Diagram and the Typical
Application Diagram (figure 6). The internal oscillator uses the charge/discharge of an internal 4700 pF capacitor (cSS) to generate the MOSFET drive signals.
The regulator has two modes of operation:
1. fixed 50 µs off time (soft start) and
2. demagnetization sensing quasi-resonant mode —
normal operation.
In both cases, voltage regulation is achieved by taking
the composite optocoupled voltage error and superimposed drain current ramp (current-mode control) and comparing this to an internal 0.73 V reference. The FBK/OCP
6
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
In the absence of a feedback signal (such as at startup, or a short circuit) the drain current ramp, sensed across R5 and noise filtered by R4/C5 appears on pin 1. When the ramp voltage on C5 exceeds the 0.73 V reference signal, the FBK/OCP comparator changes state, shutting down the oscillator and turning off the MOSFET. Thus the voltage
is held high (6.5 V) by the comparator. When the
on c
SS
comparator changes state, cSS discharges via rSS; the voltage on cSS ramps down until it reaches 3.7 V. The oscillator turns on the MOSFET. This ramp-down time is
internally trimmed to 50 µs. The comparator changes state
again and the cycle repeats. Thus in the absence of feedback, the current-sense resistor R5 accurately controls the MOSFET maximum current.
TM
Page 7
AC INPUT
RECTIFIER
FULL-BRIDGE
Series STR-F6600
OFF-LINE
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
Functional Description and Operation (cont’d)
+ OUTPUT
4
DRIVE
REG.
UVLO
+
REF.
OVER-VOLT.
PROTECT
TSD
R
FAULT LATCH
SQ
OSC
3
2
+
+
VOLTAGE
SENSE
– OUTPUT
Figure 6 – Series STR-F6600 Typical Application
WARNINGThese devices are designed to be operated at lethal voltages and energy levels. Circuit
designs that embody these components must conform with applicable safety requirements. Precau­tions must be taken to prevent accidental contact with power-line potentials. Do not connect grounded test equipment.
The use of an isolation transformer is recommended during circuit development and breadboarding.
Soft Start with Voltage Feedback (refer to figure 7)
Output voltage control is achieved by sensing the opto­coupled feedback current (proportional to the output voltage error signal) across resistor R4 and summing this with the drain current ramp on R5. The signal on pin 1 is therefore the opposite of the output voltage error signal and the drain current ramp. The dc bias signal across R4 is thus a function of the load. Consequently at light load, the bias signal on R4 is closer to the threshold voltage of the comparator.
+
1.45 V
+
0.73 V
1
To eliminate the possibility of false shutdown at MOSFET turn on (when there is a current spike due to the discharge of primary capacitance), a constant-current sink of 1.35 mA is turned on, effectively lowering the input impedance on pin 1, and momentarily increasing the shutdown threshold.
Dwg. EK-003-5A
7
Page 8
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
Functional Description and Operation (cont’d)
Figure 7 - Voltage Regulation Waveforms
Normal Operation (Quasi-Resonant) Mode
Refer to the Functional Block Diagram, Typical Appli­cation diagram (figure 6), and Quasi-Resonance Wave­forms (figure 8).
V
V
V
V
P
DS
D
FDBK
t = π√LpC
V
P
V
IN
V
4
f R = 1/2π√LpC
DS
(min)
4
V
OCP
2.8 V
V
th(2)
1.45 V
V
th(1)
0.73 V
Regulation is achieved as in fixed off-time mode but instead of having a fixed off-time, the demagnetization of the transformer is sensed by a second comparator. This comparator threshold, V
is nominally 1.45 V.
th(2)
Quasi­resonance sensing makes use of the natural magnetizing and leakage inductances and self-capacitances of the power circuit.
Figure 8 shows the drain voltage waveform, (V
DS
), on pin 3 of the STR-F66xx, as well as VP, the voltage on the primary of the transformer.
Once the current in the output diode stops flowing, the
primary stored energy ‘rings’ as shown by V
The resonant frequency (f
) is determined by the magne-
r
and VDS.
P
tizing inductance of the transformer and the capacitor C4.
8
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
I
D
Dwg. GK-021
Figure 8 – Quasi-Resonance Waveforms
The addition of this capacitor sets the ringing frequency
and reduces the harmonic content in the V
waveform,
DS
lowering EMI. Also since VDS falls to a minimum during the first half-cycle of the ring this point can be sensed and used to turn on the MOSFET with minimum voltage across it. Thus the MOSFET is low voltage and zero current switched (LVS/ZCS).
TM
Page 9
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
Functional Description and Operation (cont’d)
Series STR-F6600
OFF-LINE
The voltage V
(pin 1) has the same form as the V
OCP
DS
waveform. The condition for quasi-resonant operation is given by:
2.0 V < V
> 5.5 V for >1 µs
OCP
Transformer design is exactly as for any other discon-
tinuous-mode type flyback.
For optimum EMI/efficiency performance, quasi­resonance turn off is achieved when the MOSFET is at zero voltage and zero current; that is, at one half cycle of the quasi-resonance frequency, f
.
r
Over-Current Protection (OCP) Functions
Refer to the Functional Block diagram and Typical Application diagram (figure 6).
The regulator implements pulse-by-pulse over-current protection, which limits the maximum drain current in the MOSFET on every pulse by switching off the internal drive to the MOSFET, and the MOSFET drain current is detected across R5.
Drive Circuit
Refer to the Functional Block Diagram.
This circuit is driven from the oscillator and provides the current drive to charge and discharge the MOSFET gate-source capacitance, thereby switching the device on and off. The basic circuit configuration is totem-pole type with an additional limiting resistor in the gate circuit at turn on. This limits the turn on speed of the MOSFET, thereby reducing EMI due to the discharge of primary capacitance. This is possible because of the low-voltage switching, zero-current switching nature of the turn on.
The value of the turn-off resistance is lower, allowing the device turn-off current to be increased. This reduces the turn-off loss in the MOSFET.
Latch Circuit
The latch circuit keeps the oscillator output low to inhibit operation of the regulator when over-voltage protection (OVP) and thermal shutdown (TSD) circuits are in operation. As long as the latch hold-in current is
400 µA (max., supplied via R
) with VIN at 8.5 V (pin 4),
S
the regulator will stay in the off state.
An internal noise filter provides 10 µs of noise immu-
nity to prevent spurious operation of the over-voltage protection or thermal shutdown.
With the latch ‘on’, the voltage on pin 4 cycles between 16 V and 10 V as shown in figure 9. This is due to the higher current drawn when the pin 4 is at 16 V compared to that drawn close to shutdown (10 V).
Pulling V
(pin 4) below 6.5 V will reset the latch
IN
circuit, re-enabling the regulator.
Thermal Shutdown
This internal feature triggers the latch if the internal frame temperature exceeds 140
°C (typ.).
The temperature is sensed on the control IC, but also protects against overheating of the MOSFET as the MOSFET and the control IC are mounted on the same lead frame. Additionally, protection is provided for other on­board components.
V
IN
16 V
(TYP.)
10 V
(TYP.)
The gate drive voltage (8.3 V) is such that even with
0.73 V across R5 (drain current sense resistor), the MOSFET is fully enhanced, allowing full use to be made of its high current handling capacity.
TIME
Figure 9 – Example of VIN Terminal Voltage
Waveform at Latch Circuit On
9
Page 10
Series STR-F6600
0
0
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
Functional Description and Operation (cont’d)
Over-Voltage Protection Circuit
This feature of the STR-F66xx triggers the latch circuit
when the V
voltage (pin 4) exceeds 22.5 V (typ.).
IN
Because the voltage on pin 4 is proportional to the output voltage (they are linked by the transformer turns ratio), the regulator protects the output against over-voltage. This function is entirely independant of the output-voltage regulation loop and indeed will protect against output over-voltage should the voltage error signal be lost. The measure of over-voltage is given by:
where V
V
OUT(OVP)
IN(OVP)
= V
OUT(NOM)
is the drive voltage on pin 4.
x V
IN(OVP)/VIN(NOM)
In an over-voltage sensitive application, the drive voltage can be set to close to 20 V and thus will protect the output, if it rises more than 10% above nominal.
ALLOWABLE PACKAGE POWER DISSIPATION
V
OUT
AC LOW
AC HIGH
I
OUT
Figure 10 – Power Supply Output
Overload Characteristics
STR-F665x STR-F667x
60
40
20
CONTROLLER
0.8 W MAX.
ALLOWABLE PACKAGE POWER DISSIPATION in WATTS
0
20 60 100
10
MOUNTING SURFACE TEMPERATURE STR-F6656, 56 W MAX. STR-F6654, 55 W MAX. STR-F6653, 48 W MAX. STR-F6652, 43 W MAX.
FREE AIR ALL DEVICES
2.8 W MAX.
TEMPERATURE in °C
RECOMMENDED MAX. FRAME TEMP. = +115°C
LIMITED BY FRAME TEMP. = +125°C MAX.
140
Dwg. GK-
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
60
40
20
CONTROLLER
0.8 W MAX.
ALLOWABLE PACKAGE POWER DISSIPATION in WATTS
0
20 60 100
FREE AIR ALL DEVICES
2.8 W MAX.
TEMPERATURE in °C
MOUNTING SURFACE TEMPERATURE STR-F6676, 53 W MAX. STR-F6672, 45 W MAX.
RECOMMENDED MAX. FRAME TEMP. = +115°C
LIMITED BY FRAME TEMP. = +125°C MAX.
140
Dwg. GK-
TM
Page 11
Series STR-F6600
K
LIMITED BY V
DS max
K
LIMITED BY V
DS max
K
LIMITED BY V
DS max
K
LIMITED BY V
DS max
OFF-LINE
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
MOSFET Safe Operating Areas
(single pulse at T
STR-F6652 STR-F6653
50
= +25°C)
A
50
15
5
1.5
0.5
DRAIN CURRENT in AMPERES
0.15
0.05
50
15
5
3.0
LIMITED BY
r
DS(on)
LIMITED BY
r
DS(on)
TA = +25°C
10 30 100 300
15
t
w
t
w
= 1 m
DRAIN-SOURCE VOLTAGE in VOLTS
= 0.1 ms SINGLE PULSE
s SIN
G
LE
PU
LSE
DRAIN CURRENT in AMPERES
0.15
0.05
Dwg. G
LIMITED BY
r
DS(on)
5
1.5
0.5
3.0
TA = +25°C
10 30 100 300
DRAIN-SOURCE VOLTAGE in VOLTS
t
w
=
1 m
STR-F6654 STR-F6656
50
t
w
= 0.1 ms SINGLE PULSE
t
w
= 1 ms SINGLE PULSE
15
LIMITED BY
r
DS(on)
5
t
w
= 0.1 m
s S
IN
G
LE
P
U
LS
E
t
w
= 0.1 ms SINGLE PULSE
t
w
= 1 ms SINGLE PULSE
s SING
LE PULSE
Dwg. G
1.5
0.5
DRAIN CURRENT in AMPERES
0.15
0.05
TA = +25°C
3.0
10 30 100 300
DRAIN-SOURCE VOLTAGE in VOLTS
Dwg. G
1.5
0.5
DRAIN CURRENT in AMPERES
0.15
0.05
TA = +25°C
3.0
10 30 100 300
DRAIN-SOURCE VOLTAGE in VOLTS
Dwg. G
11
Page 12
Series STR-F6600
K
E
K
E
LIMITED BY V
G
g
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
MOSFET Safe Operating Areas (cont)
(single pulse at T
STR-F6672 STR-F6676
50
= +25°C)
A
50
15
5
LIMITED BY
r
DS(on)
1.5
0.5
DRAIN CURRENT in AMPERES
0.15
0.05
1.0
0.8
0.6
TA = +25°C
3.0
10 30 100 300
15
t
t
w
DRAIN-SOURCE VOLTAGE in VOLTS
= 1 ms SINGLE PULSE
w
=
0
.1
m
s
S
IN
G
L
E
P
U
L
S
LIMITED BY
Dwg. G
5
1.5
0.5
DRAIN CURRENT in AMPERES
0.15
0.05
LIMITED BY
r
DS(on)
TA = +25°C
3.0
10 30 100 300
t
w
= 1 ms SINGLE PULSE
DRAIN-SOURCE VOLTAGE in VOLTS
S.O.A. Derating Drain Switching Current (I
20
16
) in AMPERES
D
12
t
w
= 0.1 ms SINGLE PULS
) Derating
D
TA = -20°C to +125°C
STR-F6656
Dwg. G
0.4
0.2
NORMALIZED SAFE OPERATING AREA
0
25 75 125
12
50 100
FRAME TEMPERATURE in °C
8.0 STR-F6652 & STR-F6672
STR-F6653
4.0
MAXIMUM SWITCHING CURRENT (I
0
Dwg.
STR-F6672
0.8 0.9 1.1
SOURCE-TO-GROUND VOLTAGE (V2-V5) in VOLTS
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
STR-F6654
1.0
Dw
TM
Page 13
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
Transient Thermal Impedance
Series STR-F6600
OFF-LINE
10
1.0
) in °C/W
0.1
θJC
0.01
0.001
THERMAL IMPEDANCE (Z
0.0001 10 n 10 µ 10 m 100 m
STR-F665x STR-F667x
STR-F6652 STR-F6653
STR-F6654 STR-F6656
100 µ100 n 1 µ
POWER PULSE DURATION in SECONDS
1 m
10
1.0
) in °C/W
0.1
θJC
0.01
0.001
THERMAL IMPEDANCE (Z
0.0001 10 n 10 µ 10 m 100 m
STR-F6672
STR-F6676
100 µ100 n 1 µ
POWER PULSE DURATION in SECONDS
1 m
13
Page 14
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
Applications Information
Capacitors
Electrolytic capacitors carrying large switching fre­quency ripple currents (C1 and the output capacitors) should be capable of handling the high rms currents involved. Capacitors with low ESR are suitable. The quasi-resonance capacitor C4 should be a high-voltage ceramic type suitable for pulsed current operation.
The safety critical nature of the off-line application must be considered when selecting both X and Y capaci­tors for common- and differential-mode noise filtering. Use of the low-noise quasi-resonant Series STR-F6600 will allow optimization of these capacitor values.
C5, the 470 pF filtering capacitor should be a 50 V temperature-stable (COG) ceramic type.
Resistors
Resistor R5 carries high-frequency current, and so a low internal inductance type of 1 W rating should be used.
Resistor R9 (R
) should be 2 W metal oxide.
S
All other resistors can be 1/4 watt or 1/2 watt metal film.
Error Amplifier
A standard TL431 transconductance amplifier or an Allegro/Sanken Series SE error-amplifier IC can be used. The Series SE is particularly well-suited to high-voltage (70 V to 140 V) power outputs.
If a Series SE error-amplifier IC is used, normally phase compensation is not required. Should additional high-
frequency attenuation be required, a capacitor (0.022 µF or
less) can be connected across the primary side (collector­emitter) of the optocoupler, a diode to maintain quasi­resonant operation should be added in series with the phototransistor emitter.
Diodes
Diodes carrying the high-frequency flyback currents (such as the transformer rectifier diodes) should have a fast or ultrafast reverse-recovery characteristic, adequate current handing and peak reverse-voltage rating. Allegro/ Sanken supplies a range of suitable diodes, and these are described in the Allegro/Sanken short-form catalogue (AMS-127) or latest issue of Bulletin D01EC0.
Optocoupler
Both Toshiba TLP 621 and Siemens SFH 610A2 or 615A2 are suitable. A current-transfer ratio of 50% to 200% is acceptable.
14
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
The products described here are manufactured in Japan by Sanken
Electric Co., Ltd. for sale by Allegro MicroSystems, Inc.
Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. reserve the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of their products. Therefore, the user is cautioned to verify that the information in this publication is current before placing any order.
These products are not authorized for use as critical components in life-support appliances, devices, or systems without express written approval.
The information included herein is believed to be accurate and reliable. However, Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. assume no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use.
TM
Page 15
Dimensions in Inches
(for reference only)
0.614
±0.008
T REF.
0.126
±0.008
0.216
M
ø
±0.008
Series STR-F6600
OFF-LINE
QUASI-RESONANT FLYBACK
SWITCHING REGULATORS
0.216
±0.008
0.136
±0.004
±0.012
0.906
0.033
+0.008 –0.004
0.132
±0.004
0.276
±0.016
0.216
0.026
+0.008
1
5
–0.004
0.177
±0.028
0.100
±0.004 AT ROOT
Dwg. MK-003-50 in
Recommended mounting hardware torque: 4.34 – 5.79 lbf•ft. Recommended silicone grease: Dow Corning SC102, Toshiba YG6260, Shin-Etsu G746., or equivalent
15
Page 16
Series STR-F6600
OFF-LINE QUASI-RESONANT FLYBACK SWITCHING REGULATORS
Dimensions in Millimeters
(controlling dimensions)
15.6
±0.2
3.2
±0.2
5.5
T REF.
M
ø
±0.2
5.5
±0.2
3.45
±0.1
±0.3
23.0
0.85
+0.2 –0.1
3.35
±0.1
7.0
±0.5
5.5
0.65
+0.2
1
5
–0.1
4.5
±0.7
2.54
±0.1 AT ROOT
Dwg. MK-003-50 mm
Recommended mounting hardware torque: 6 – 8 kg•cm or 0.588 – 0.784 Nm. Recommended silicone grease: Dow Corning SC102, Toshiba YG6260, Shin-Etsu G746., or equivalent
16
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
TM
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