Datasheet Single Output UWR Datasheet (C&D Technologies)

Page 1
COMMON
+V
OUT
+V
(1
)
(2
)
(4
)
(6)
(7)
(8
)
IN
–V
IN
ON/OFF
CONTRO
L
+V
OUT
TRIM
REFERENCE
&
ERROR AMP
OPTO
ISOLATIO
N
PW
M
CONTROLLER
P O W E R E L E C T R O N I C S D I V I S I O N
Single Output
A-Series, UWR Models
High-Reliability, 2" x 2"
For full details go to
www.cd4power.com/rohs
Features
Low cost! Highly reliable!
Proven SMT-on-pcb construction
Qual tested; HALT tested; EMC tested
Designed to meet UL/ EN60950,
BASIC insulation (D48A models)
mark available (48VIN models)
Output voltages: 3.3/5/5.2/12/15 Volts
Ultra-wide input voltage ranges:
4.7-7.5V, 9-36V or 18-75V
Small packages, 2" x 2" x 0.45"
Industry-standard pinouts
Fully isolated, 1500Vdc guaranteed
Guaranteed efficiencies to 84%
–40 to +100°C operating temperature
Modifications and customs for OEM’s
14-20 Watt, DC/DC Converters
DATEL's new A-Series switching DC/DC converters are designed to meet the demanding long-term-reliability and low-cost requirements of modern telecom, datacom, computer/networking and industrial-electronics applications. These highly­efficient, rugged devices combine straightforward circuit topologies, new components, proven SMT-on-pcb construction methods, and highly repeatable automatic-assembly techniques. The flexibility of the designs and their assembly methods readily permit minor modifications to optimize performance for specific applications.
The single-output, 14-20 Watt Models of the A-Series deliver both high power densities and impressive MTBF’s. Their superior durability is substantiated by a rigorous in-house qualification program including HALT (Highly Accelerated Life Test ing), which is designed to detect any potential electrical, mechanical, or process weaknesses.
Packaged in standard, 2" x 2" x 0.45", shielded metal cases with non-conductive coatings, these fully isolated (1500Vdc minimum) DC/DC’s offer excellent line/load regulation, full I/O protection, thermal shutdown, and industry-standard pinouts.
Output voltages include 3.3, 5, 5.2, 12 or 15 Volts. Input voltage ranges are DATEL's traditional ultra-wide 9-36V and 18-75V, as well as 4.7-7.5V. Each device provides remote on/off control and V
OUT trim capability. All A-Series UWR models are
fully EMI characterized and UL1950, CSA 950 and IEC 950 safety approved.
A-Series DC/DC’s are extremely reliable, easy-to-use, cost-effective power con verters. Use them to improve the reliability of existing equipment or to develop new systems that exceed design objectives.
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Figure 1. Simplified Schematic
Typical topology is shown
D C / D C C O N V E R T E R S
MDC_UWR14-20W_A01 Page 1 of 6
Page 2
UWR Models
BOTTOM VIEW
1.80
0
(45.72
)
0.10
(2.54)
2.00
(50.80
)
8
5
6
7
0.40
(10.16
)
0.200 (5
.08)
0.40
0
(10.16
)
0.10
0
(2
.54)
1
2
4
METAL CASE
INSULATED BA
S
E
0.040 ±0.002 DIA. (1.016 ±0.051
)
2.00
(50.80
)
0.20 MI
N
(5
.08)
0.45
(11.43
)
1.200
(30.48
)
3 EQ. SP. @
0.400 (10.16
)
DIMENSIONS ARE IN INCHES (MM)
Output Power (Watts)
Ambient Temperature (°C)
20
18
16
14
12
10
8
6
4
2
0
UWR-3.3/4250-D5A F UWR-3.3/4850-D12A
A
UWR-3.3/4850-D48A
A
UWR-5/3000-D5A
E
UWR-5/4000-D12A
C
UWR-5/4000-D48A
B
UWR-5/4000-D48E
G
UWR-5.2/3000-D5A
D
UWR-12/1250-D5A
E
UWR-12/1650-D12A
C
UWR-12/1650-D48A
B
UWR-15/1000-D5A
E
UWR-15/1300-D12A
C
UWR-15/1300-D48A
B
–40 0 40 45 50 55 60 65 70 75 80 85 90 95 100
A
AA
BB, G
C
F
E
D
D, E, F
B
BB
G
P O W E R E L E C T R O N I C S D I V I S I O N
Performance Specifications and Ordering Guide
VOUT
(Volts)
UWR-3.3/4250-D5A 3.3 4250 50 100 ±1.0% ±1.0% 5 4.7-7.5 80/3720 76% 77% C4, P6
UWR-3.3/4850-D12A 3.3 4850 50 75 ±0.5% ±1.0% 24 9-36 35/852 77% 79% C4, P6
UWR-3.3/4850-D48A 3.3 4850 50 100 ±1.0% ±1.0% 48 18-75 15/419 79% 80% C4, P6
UWR-5/3000-D5A 5 3000 50 100 ±1.0% ±1.0% 5 4.7-7.5 80/3800 78% 79% C4, P6
UWR-5/4000-D12A 5 4000 50 100 ±0.3% ±0.5% 24 9-36 15/1020 81% 82% C4, P6
UWR-5/4000-D48A 5 4000 50 100 ±0.3% ±0.5% 48 18-75 15/496 82% 84% C4, P6
UWR-5/4000-D48E 5 4000 50 100 ±0.3% ±0.5% 48 36-72 15/484 84% 86% C4, P6
UWR-5.2/3000-D5A 5.2 3000 50 100 ±1.0% ±1.0% 5 4.7-7.5 80/3900 79% 80% C4, P6
UWR-12/1250-D5A 12 1250 75 120 ±1.0% ±1.0% 5 4.7-7.5 80/3660 80% 82% C4, P6
UWR-12/1650-D12A 12 1650 50 100 ±0.3% ±0.5% 24 9-36 15/1000 79.5% 82.5% C4, P6
UWR-12/1650-D48A 12 1650 75 100 ±0.3% ±0.5% 48 18-75 15/491 84% 85% C4, P6
UWR-15/1000-D5A 15 1000 75 150 ±1.0% ±1.0% 5 4.7-7.5 80/3660 80% 82% C4, P6
UWR-15/1300-D12A 15 1300 50 100 ±0.3% ±0.5% 24 9-36 20/967 84% 85% C4, P6
UWR-15/1300-D48A 15 1300 75 100 ±0.3% ±0.5% 48 18-75 10/484 84% 86% C4, P6
Typical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted. Ripple/Noise (R/N) measured over a 20MHz bandwidth. 10% to 100% load.
IOUT
(mA)
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Output
R/N (mVp-p)
Typ.
Max.
Regulation (Max.)
Line
Load
Nominal line voltage, no-load/full-load conditions.
See Technical Notes for an explanation of trading off input voltage ranges for higher full-power
operating temperature. These are not complete part numbers. Please see the Part Number Structure.
VIN Nom.
(Volts)
Input
Range (Volts)Root Model
IIN
(mA)
Efficiency
Min.
Typ.
Package
(Case,
Pinout)
P A R T N U M B E R S T R U C T U R E
/
5U WR 4000 D12 A-
-
Output Configuration: U = Unipolar
Wide Range Input
Input Voltage Range:
Nominal Output Voltage:
3.3, 5, 12 or 15 Volts
Maximum Output Current
in mA
D5 = 4.7-7.5 Volts (5V nominal) D12 = 9-36 Volts (24V nominal) D48 = 18-75/36-72 Volts (48V nominal)
* Contact C&D Technologies (Datel)
for availability.
T E M P E R A T U R E D E R A T I N G
1. UWR-3.3/4850-D48A (18-75V input, curve A) and UWR-3.3/4850-D12A (9-36V input, curve A) will derate curve AA if used over the limited input ranges of 20-60V or 10-30V, respectively.
2. "D48A" models (18-75V input ranges) that derate along curve B will derate along curve BB if used over the more limited input range of 24-60V.
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A-Series
High Reliability
C
RoHS-6 compliant*
M E C H A N I C A L S P E C I F I C A T I O N S
I/O Connections
Pin Function P6
1 +Input
2 –Input
3 No Pin
4 On/Off Control
5 No Pin
6 +Output
7 Common
8 Trim
Case C4
Notes:
For "D5A" and "D12A" models, the case is connected to pin 2 (–VIN).
For "D48A" and "D48E" models, the case is connected to pin 1 (+VIN).
D C / D C C O N V E R T E R S
MDC_UWR14-20W_A01 Page 2 of 6
Page 3
P O W E R E L E C T R O N I C S D I V I S I O N
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Performance/Functional Specifications
Typical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.
UWR Models
Input
Input Voltage Range:
D5A Models 4.7-7.5 Volts (5V nominal) D12A Models 9-36 Volts (24V nominal) D48A/D48E Models 18-75/36-72 Volts (48V nominal)
Input Current See Ordering Guide
Input Filter Type
Overvoltage Shutdown:
D5A Models 10 Volts D12A Models 40 Volts D48A and /D48E Models 80 Volts
Reverse-Polarity Protection Yes (Instantaneous, 10A maximum)
On/Off (Sync.) Control
VOUT Accuracy (50% load) ±1%, maximum
Temperature Coefficient ±0.02% per °C
Ripple/Noise (20MHz BW) See Ordering Guide
Line/Load Regulation See Ordering Guide
Efficiency See Ordering Guide
Isolation Voltage
Isolation Capacitance 550pF
Current Limiting Auto-recovery
Overvoltage Protection Zener/transorb clamp, magnetic feedback
Transient Response (50% load step) 200µsec max. to ±1.5% of final value
Switching Frequency 165kHz (±15kHz)
Operating Temperature (Ambient):
Without Derating –40 to +40/50/55/65°C (Model dependent) With Derating to +100°C (See Derating Curves)
Store Temperature -40 to +105°C
Flammability UL94V-0
Dimensions 2" x 2" x 0.45" (51 x 51 x 11.4mm)
Shielding 5-sided
Case Connection: D5A, D12A Models Pin 2 (–VIN)
D48A, D48E Models Pin 1 (+V
Case Material Corrosion resistant steel with non-conductive, epoxy-based, black enamel finish and plastic baseplate
Pin Material RoHS: Gold-plated copper alloy Non-RoHS: Tin over copper alloy
Weight 2.7 ounces (76.5 grams)
These converters require a minimum 10% loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. Application-specific internal input/output filtering can be recommended and perhaps added internally upon request. Contact DATEL Applications Engineering for details. Applying a voltage to the Control pin when no input power is applied to the converter can cause permanent damage to the converter. "D48A" models have BASIC, all other models have Functional insulation. Devices can be screened or modified for higher guaranteed isolation voltages. Contact DATEL Applications Engineering for details.
Except for 3.3V outputs which have no protection.
Pi (C-type for D5A models)
(Pin 4) TTL high = off, low (or open) = on
Output
1500Vdc guaranteed
Dynamic Characteristics
Environmental
Physical
IN)
Absolute Maximum Ratings
Input Voltage:
"D5A" Models 11 Volts "D12A" Models 44 Volts "D48A" and "D48E" Models 88 Volts
Input Reverse-Polarity Protection Current must be <10A. Brief duration only. Fusing recommended.
Output Overvoltage Protection:
3.3V Outputs No protection 5V/5.2V Outputs 6.8 Volts, limited duration 12V Outputs 15 Volts, limited duration 15V Outputs 18 Volts, limited duration
Output Current Current limited. Max. current and short-circuit duration are model dependent
Storage Temperature –40 to +105°C
Lead Temperature (soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.
T E C H N I C A L N O T E S
Floating Outputs
Since these are isolated DC/DC converters, their outputs are "floating." Users may ground either the Common (pin 7) for normal usage or the positive side (+Output, pin 6) to effectively reverse the output polarity.
Filtering and Noise Reduction
All A-Series UWR 14-20 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. The caps should be located as close to the power converters as possible. Typical values are listed below. In many applications, using values greater than those listed will yield better results.
To Reduce Input Ripple
D5A Models 47µF, 16V D12A Models 20µF, 50V D48A Models 20-50µF, 100V
To Reduce Output Ripple
3.3V Outputs 100µF, 6V, Low ESR 5V/5.2V Outputs 47µF, 10V, Low ESR 12/15V Outputs 22µF, 20V, Low ESR
In critical, space-sensitive applications, DATEL may be able to tailor the internal input/output filtering of these units to meet your specific require
-
ments. Contact our Applications Engineering Group for additional details.
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D C / D C C O N V E R T E R S
MDC_UWR14-20W_A01 Page 3 of 6
Page 4
P O W E R E L E C T R O N I C S D I V I S I O N
1
2
7
8
6
+INPUT
–INPUT
+OUTPUT
COMMON
TRIM
LOAD
20k
5-10 TURNS
1
2
7
8
6
+INPUT
–INPUT
+OUTPUT
COMMON
TRIM
Trim Down
Trim Up
LOAD
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Input Fusing
Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. For DATEL A-Series UWR 14-20 Watt DC/DC Converters, you should use slow-blow type fuses with values no greater than the following:
VIN Range Fuse Value D5A 6A D12A 4A D48A/D48E 2A
On/Off Control
The On/Off Control pin (pin 4) may be used for remote on/off operation. A TTL logic high (+2 to +5 Volts, 250µA max.) applied to pin 4 disables the converter. A TTL logic low (0 to +0.8 Volts, 70µA max.), or no connection, enables the converter. Control voltages should be referenced to pin 2 (–Input). Applying a voltage to the Control pin when no input power is applied to the converter can cause permanent damage to the converter.
Synchronization
In critical applications employing multiple switching DC/DC converters, it may be desirable to intentionally synchronize the switching of selected converters (so the system noise can be reduced with notch filtering) or to purposely desynchronize the converters (to lessen the current-carrying requirements on intermediate dc buses). For multiple A-Series Converters, an external clock can be applied to pin 4 (Control) of each device. It should be a square wave with a maximum 1µsec "high" duration and an amplitude between +2V and +5V (see On/Off Control) referenced to pin 2 (–Input). The frequency of the synchronizing clock should be higher than that of any individual converter. Therefore, it should be 185kHz ±5kHz.
UWR Models
Figure 2a. Trim Connections Using a Trimpot
Figure 2b. Trim Connections Using Fixed Resistors
Output Trimming
VOUT may be trimmed ±5% via a single external trimpot or fixed resistor. The trimpot should be connected as shown in Figure 2a with its wiper connected to pin 8 (Trim). A trimpot can be used to determine the value of a single fixed resistor which should be connected as shown in Figure 2b. Connect the resistor between pin 8 (Trim) and pin 6 (+Output) to trim "down" the output voltage. Connect the resistor between pins 8 and 7 (Common) to trim "up" the output voltage. Fixed resistors should be metal-film types with absolute TCR’s less than 100ppm/°C to ensure stability.
Custom Capabilities
DATEL’s world-class design, development and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, OEM applications. More importantly . . . we’ll do it on time and within budget!
Our experienced applications and design staffs; quick-turn prototype capabil ity; highly automated, SMT assembly facilities; and in-line SPC quality-control techniques combine to give us the unique ability to design and deliver any quantity of power converters to the highest standards of quality and reliability.
We have compiled a large library of DC/DC designs that are currently used in a variety of telecom, medical, computer, railway, aerospace and industrial applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost-effective power converters available.
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D C / D C C O N V E R T ER S
MDC_UWR14-20W_A01 Page 4 of 6
Page 5
P O W E R E L E C T R O N I C S D I V I S I O N
87
84
81
78
75
72
69
66
63
Efficiency (%)
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
5V Output Current (Amps)
VIN = 36V
VIN = 24V
VIN = 12V
5.015
5.010
5.00
5
5.00
0
4.99
5
4.99
0
4.98
5
4.98
0
4.97
5
V
OUT
(Volts)
9 12 15 18 21 24 27 30 33 36
VIN (Volts)
I
OU T
= 4A
I
OU T
= 2A
I
OU T
= 1A
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
5V Output Current (Amps)
VIN = 36V
VIN = 24V
VIN = 12V
5.015
5.01
0
5.00
5
5.00
0
4.99
5
4.99
0
4.98
5
4.98
0
4.97
5
V
OUT
(Volts)
80
70
60
50
40
30
20
10
0
–10
–20
Frequency (MHz)
100
1000
Radiated Emissions
FCC Class B Limit
UWR-5/4000-D12A Radiated Emissions
FCC Part 15 Class B, 3 Meters
Converter Output = 5Vdc @ 3.6A
Radiated Emissions (dBµV/M)
UWR-5/4000-D12A Radiated Emissions
EN 55022 Class B, 10 Meters
Converter Output = +5Vdc @ 3.6A
80
70
60
50
40
30
20
10
0
–10
–20
Frequency (MHz)
100
1000
Radiated Emissions
EN 55022 Class B Limit
Radiated Emissions (dBµV/M)
UWR Models
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Typical Performance Curves (TA = +25°C)
The performance curves below were derived from actual test data for a single model number (UWR-5/4000-D12A). Since all devices in the 14-20W UWR A-Series have the same circuit topology, the performance curves are repre sentative of all devices.
E F F I C I E N C Y
Efficiency vs. Output Current and Input Voltage
L I N E R E G U L A T I O N
-
E M I R A D I A T E D E M I S S I O N S
If you’re designing with EMC in mind, please note that all of DATEL’s UWR 14-20 Watt A-Series DC/DC Converters have been characterized for radiated and conducted emissions in our new EMI/EMC laboratory. Testing is con ducted in an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test software. Radiated emissions are tested to the limits of FCC Part 15, Class B and CISPR 22 (EN 55022), Class B. Correlation to other specifications can be supplied upon request. Radiated emissions plots to FCC and CISPR 22 for model UWR-5/4000-D12A appear below. Published EMC test reports are available for each model number. Contact DATEL's Applications Engineering Department for more details.
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Output Voltage vs. Input Voltage and Output Current
L O A D R E G U L A T I O N
Output Voltage vs. Output Current and Input Voltage
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Quality and Reliability
The A-Series are the first DC/DC Converters to emerge from DATEL’s new, company-wide approach to designing and manufacturing the most reliable power converters available. The five-pronged program draws our Quality Assurance function into all aspects of new-product design, development, characterization, qualification and manufacturing.
D C / D C C O N V E R T ER S
MDC_UWR14-20W_A01 Page 5 of 6
Page 6
®
MDC_UWR14-20W_A01 Page 6 of 6
P O W E R E L E C T R O N I C S D I V I S I O N
10 20 30 40 50 60 70 80 90
40
20
0
Random Vibration (G's)
Temperature (°C)
Test Time (minutes)
100
80
60
40
20
0
–20
–40
UWR Models
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Design for Reliability
Design for Reliability is woven throughout our multi-phased, new-product­development process. Design-for-reliability practices are fully documented and begin early in the new-product development cycle with the following goals:
1. To work from an approved components/vendors list ensuring the use of reliable components and the rigorous qualification of new components.
2. To design with safety margins by adhering to a strict set of derating guidelines and performing theoretical worst-case analyses.
3. To locate potential design weaknesses early in the product-development cycle by using extensive HALT (Highly Accelerated Life Testing).
4. To prove that early design improvements are effective by employing a thorough FRACA (Failure Reporting Analysis and Corrective Action) system.
HALT Testing
The goal of the accelerated-stress techniques used by DATEL is to force device maturity, in a short period of time, by exposing devices to excessive levels of "every stimulus of potential value." We use HALT (Highly Acceler
­ated Life Testing) repeatedly during the design and early manufacturing phases to detect potential electrical and mechanical design weaknesses that could result in possible future field failures.
During HALT, prototype and pre-production DC/DC converters are subjected to progressively higher stress levels induced by thermal cycling, rate of temperature change, vibration, power cycling, product-specific stresses (such as dc voltage variation) and combined environments. The stresses are not meant to simulate field environments but to expose any weaknesses in a product’s electro/mechanical design and/or assembly processes. The goal of HALT is to make products fail so that device weaknesses can be analyzed and strengthened as appropriate. Applied stresses are continually stepped up until products eventually fail. After corrective actions and/or design changes, stresses are stepped up again and the cycle is repeated until the "fundamental limit of the technology" is determined.
Typical HALT Profile
DATEL has invested in a Qualmark OVS-1 HALT tester capable of applying voltage and temperature extremes as well as 6-axis, linear and rotational, random vibration. A typical HALT profile (shown above) consists of thermal cycling (–55 to +125°C, 30°C/minute) and simultaneous, gradually increas
­ing, random longitudinal and rotational vibration up to 20G’s with load cycling and applied-voltage extremes added as desired. Many devices in DATEL’s new A-Series could not be made to fail prior to reaching either the limits of the HALT chamber or some previously known physical limit of the device. We also use the HALT chamber and its ability to rapidly cool devices to verify their "cold-start" capabilities.
Qualification
For each new product, electrical performance is verified via a comprehensive characterization process and long-term reliability is confirmed via a rigorous qualification procedure. The qual procedure includes such strenuous tests as thermal shock and 500 hour life. Qual testing is summarized below.
Qualification Testing
Qualification Test Method/Comments
HALT DATEL in-house procedure
High Temperature Storage Max. rated temp., 1,000 hours
Thermal Shock 10 cycles, –55 to +125°C
Temperature/Humidity +85°C, 85% humidity, 48 hours
Lead Integrity DATEL in-house procedure
Life Test +70°C, 500 hours*
Marking Permanency DATEL in-house procedure
End Point Electrical Tests Per product specification
* Interim electrical test at 200 hours.
In-Line Process Controls and Screening
A combination of statistical sampling and 100% inspection techniques keeps our assembly line under constant control. Parameters such as solder-paste thickness, component placement, cleanliness, etc. are statistically sampled, charted and fine tuned as necessary. Visual inspections are performed by trained operators after pick-and-place, soldering and cleaning operations. Units are 100% electrically tested prior to potting. All devices are temperature cycled, burned-in, hi-pot tested and final-electrical tested prior to external visual examination, packing and shipping.
Rapid Response to Problems
DATEL employs an outstanding corrective-action system to immediately address any detected shortcomings in either products or processes. When
­ever our assembly, quality or engineering personnel spot a product/process problem, or if a product is returned with a potential defect, we immediately perform a detailed failure analysis and, if necessary, undertake corrective actions. Over time, this system has helped refine our assembly operation to yield one of the lowest product defect rates in the industry.
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C&D Technologies, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
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ISO 9001 REGISTERED
© 2006 C&D Technologies, Inc. C&D Technologies, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice.
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DS-0361A 06/07
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D C / D C C O N V E R T ER S
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