DATEL's new A-Series switching DC/DC converters are designed to meet
the demanding long-term-reliability and low-cost requirements of modern telecom,
datacom, computer/networking and industrial-electronics applications. These highlyefficient, rugged devices combine straightforward circuit topologies, new components,
proven SMT-on-pcb construction methods, and highly repeatable automatic-assembly
techniques. The flexibility of the designs and their assembly methods readily permit
minor modifications to optimize performance for specific applications.
The single-output, 14-20 Watt Models of the A-Series deliver both high power
densities and impressive MTBF’s. Their superior durability is substantiated by a
rigorous in-house qualification program including HALT (Highly Accelerated Life Test
ing), which is designed to detect any potential electrical, mechanical, or process
weaknesses.
Packaged in standard, 2" x 2" x 0.45", shielded metal cases with non-conductive
coatings, these fully isolated (1500Vdc minimum) DC/DC’s offer excellent line/load
regulation, full I/O protection, thermal shutdown, and industry-standard pinouts.
Output voltages include 3.3, 5, 5.2, 12 or 15 Volts. Input voltage ranges are
DATEL's traditional ultra-wide 9-36V and 18-75V, as well as 4.7-7.5V. Each device
provides remote on/off control and V
OUT trim capability. All A-Series UWR models are
fully EMI characterized and UL1950, CSA 950 and IEC 950 safety approved.
A-Series DC/DC’s are extremely reliable, easy-to-use, cost-effective power con
verters. Use them to improve the reliability of existing equipment or to develop
new systems that exceed design objectives.
➀ Typical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.
➁ Ripple/Noise (R/N) measured over a 20MHz bandwidth.
➂ 10% to 100% load.
IOUT
(mA)
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
➀
Output
R/N (mVp-p) ➁
Typ.
Max.
Regulation (Max.)
Line
Load ➂
➃ Nominal line voltage, no-load/full-load conditions.
➄ See Technical Notes for an explanation of trading off input voltage ranges for higher full-power
operating temperature.
➅ These are not complete part numbers. Please see the Part Number Structure.
1. UWR-3.3/4850-D48A (18-75V input, curve A) and UWR-3.3/4850-D12A (9-36V input, curve A)
will derate curve AA if used over the limited input ranges of 20-60V or 10-30V, respectively.
2. "D48A" models (18-75V input ranges) that derate along curve B will derate along curve BB
if used over the more limited input range of 24-60V.
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A-Series
High Reliability
C
RoHS-6 compliant*
M E C H A N I C A L S P E C I F I C A T I O N S
I/O Connections
Pin Function P6
1 +Input
2 –Input
3 No Pin
4 On/Off Control
5 No Pin
6 +Output
7 Common
8 Trim
Case C4
Notes:
For "D5A" and "D12A" models,
the case is connected to
pin 2 (–VIN).
For "D48A" and "D48E" models, the case
is connected to pin 1 (+VIN).
D C / D C C O N V E R T E R S
MDC_UWR14-20W_A01 Page 2 of 6
Page 3
P O W E R E L E C T R O N I C S D I V I S I O N
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Performance/Functional Specifications
Typical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.➀
Overvoltage Protection Zener/transorb clamp, magnetic feedback
Transient Response (50% load step) 200µsec max. to ±1.5% of final value
Switching Frequency 165kHz (±15kHz)
Operating Temperature (Ambient):
Without Derating –40 to +40/50/55/65°C (Model dependent)
With Derating to +100°C (See Derating Curves)
Store Temperature -40 to +105°C
Flammability UL94V-0
Dimensions 2" x 2" x 0.45" (51 x 51 x 11.4mm)
Shielding 5-sided
Case Connection:
D5A, D12A Models Pin 2 (–VIN)
D48A, D48E Models Pin 1 (+V
Case MaterialCorrosion resistant steel withnon-conductive, epoxy-based, black
enamel finish and plastic baseplate
Pin MaterialRoHS: Gold-plated copper alloy Non-RoHS: Tin over copper alloy
Weight2.7 ounces (76.5 grams)
➀ These converters require a minimum 10% loading to maintain specified regulation. Operation
under no-load conditions will not damage these devices; however they may not meet all listed
specifications.
➁ Application-specific internal input/output filtering can be recommended and perhaps added
internally upon request. Contact DATEL Applications Engineering for details.
➂ Applying a voltage to the Control pin when no input power is applied to the converter
can cause permanent damage to the converter.
➃ "D48A" models have BASIC, all other models have Functional insulation.
Devices can be screened or modified for higher guaranteed isolation voltages.
Contact DATEL Applications Engineering for details.
➄ Except for 3.3V outputs which have no protection.
Output Current Current limited. Max. current and
short-circuit duration are model
dependent
Storage Temperature –40 to +105°C
Lead Temperature (soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely
affect long-term reliability. Proper operation under conditions other than those listed in the
Performance/Functional Specifications Table is not implied.
T E C H N I C A L N O T E S
Floating Outputs
Since these are isolated DC/DC converters, their outputs are "floating."
Users may ground either the Common (pin 7) for normal usage or the
positive side (+Output, pin 6) to effectively reverse the output polarity.
Filtering and Noise Reduction
All A-Series UWR 14-20 Watt DC/DC Converters achieve their rated ripple
and noise specifications without the use of external input/output capacitors.
In critical applications, input/output noise may be further reduced by installing
electrolytic capacitors across the input terminals and/or low-ESR tantalum
or electrolytic capacitors across the output terminals. The caps should be
located as close to the power converters as possible. Typical values are
listed below. In many applications, using values greater than those listed
will yield better results.
In critical, space-sensitive applications, DATEL may be able to tailor the
internal input/output filtering of these units to meet your specific require
-
ments. Contact our Applications Engineering Group for additional details.
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D C / D C C O N V E R T E R S
MDC_UWR14-20W_A01 Page 3 of 6
Page 4
P O W E R E L E C T R O N I C S D I V I S I O N
1
2
7
8
6
+INPUT
–INPUT
+OUTPUT
COMMON
TRIM
LOAD
20k
Ω
5-10
TURNS
1
2
7
8
6
+INPUT
–INPUT
+OUTPUT
COMMON
TRIM
Trim
Down
Trim Up
LOAD
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Input Fusing
Certain applications and/or safety agencies may require the installation of
fuses at the inputs of power conversion components. For DATEL A-Series
UWR 14-20 Watt DC/DC Converters, you should use slow-blow type fuses
with values no greater than the following:
VIN Range Fuse ValueD5A 6A
D12A 4A
D48A/D48E 2A
On/Off Control
The On/Off Control pin (pin 4) may be used for remote on/off operation. A
TTL logic high (+2 to +5 Volts, 250µA max.) applied to pin 4 disables the
converter. A TTL logic low (0 to +0.8 Volts, 70µA max.), or no connection,
enables the converter. Control voltages should be referenced to pin 2
(–Input). Applying a voltage to the Control pin when no input power is applied
to the converter can cause permanent damage to the converter.
Synchronization
In critical applications employing multiple switching DC/DC converters, it may
be desirable to intentionally synchronize the switching of selected converters
(so the system noise can be reduced with notch filtering) or to purposely
desynchronize the converters (to lessen the current-carrying requirements on
intermediate dc buses). For multiple A-Series Converters, an external clock
can be applied to pin 4 (Control) of each device. It should be a square wave
with a maximum 1µsec "high" duration and an amplitude between +2V and
+5V (see On/Off Control) referenced to pin 2 (–Input). The frequency of the
synchronizing clock should be higher than that of any individual converter.
Therefore, it should be 185kHz ±5kHz.
UWR Models
Figure 2a. Trim Connections Using a Trimpot
Figure 2b. Trim Connections Using Fixed Resistors
Output Trimming
VOUT may be trimmed ±5% via a single external trimpot or fixed resistor. The
trimpot should be connected as shown in Figure 2a with its wiper connected
to pin 8 (Trim). A trimpot can be used to determine the value of a single
fixed
resistor which should be connected as shown in Figure 2b. Connect the
resistor between pin 8 (Trim) and pin 6 (+Output) to trim "down" the output
voltage. Connect the resistor between pins 8 and 7 (Common) to trim "up"
the output voltage. Fixed resistors should be metal-film types with absolute
TCR’s less than 100ppm/°C to ensure stability.
Custom Capabilities
DATEL’s world-class design, development and manufacturing team stands
ready to work with you to deliver the exact power converter you need for your
demanding, large volume, OEM applications. More importantly . . . we’ll do
it on time and within budget!
Our experienced applications and design staffs; quick-turn prototype capabil
ity; highly automated, SMT assembly facilities; and in-line SPC quality-control
techniques combine to give us the unique ability to design and deliver any
quantity of power converters to the highest standards of quality and reliability.
We have compiled a large library of DC/DC designs that are currently used
in a variety of telecom, medical, computer, railway, aerospace and industrial
applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost-effective
power converters available.
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D C / D C C O N V E R T ER S
MDC_UWR14-20W_A01 Page 4 of 6
Page 5
P O W E R E L E C T R O N I C S D I V I S I O N
87
84
81
78
75
72
69
66
63
Efficiency (%)
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
5V Output Current (Amps)
VIN = 36V
VIN = 24V
VIN = 12V
5.015
5.010
5.00
5
5.00
0
4.99
5
4.99
0
4.98
5
4.98
0
4.97
5
V
OUT
(Volts)
9 12 15 18 21 24 27 30 33 36
VIN (Volts)
I
OU T
= 4A
I
OU T
= 2A
I
OU T
= 1A
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
5V Output Current (Amps)
VIN = 36V
VIN = 24V
VIN = 12V
5.015
5.01
0
5.00
5
5.00
0
4.99
5
4.99
0
4.98
5
4.98
0
4.97
5
V
OUT
(Volts)
80
70
60
50
40
30
20
10
0
–10
–20
Frequency (MHz)
100
1000
Radiated Emissions
FCC Class B Limit
UWR-5/4000-D12A Radiated Emissions
FCC Part 15 Class B, 3 Meters
Converter Output = 5Vdc @ 3.6A
Radiated Emissions (dBµV/M)
UWR-5/4000-D12A Radiated Emissions
EN 55022 Class B, 10 Meters
Converter Output = +5Vdc @ 3.6A
80
70
60
50
40
30
20
10
0
–10
–20
Frequency (MHz)
100
1000
Radiated Emissions
EN 55022 Class B Limit
Radiated Emissions (dBµV/M)
UWR Models
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Typical Performance Curves (TA = +25°C)
The performance curves below were derived from actual test data for a single
model number (UWR-5/4000-D12A). Since all devices in the 14-20W UWR
A-Series have the same circuit topology, the performance curves are repre
sentative of all devices.
E F F I C I E N C Y
Efficiency vs. Output Current and Input Voltage
L I N E R E G U L A T I O N
-
E M I R A D I A T E D E M I S S I O N S
If you’re designing with EMC in mind, please note that all of DATEL’s UWR
14-20 Watt A-Series DC/DC Converters have been characterized for radiated
and conducted emissions in our new EMI/EMC laboratory. Testing is con
ducted in an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test
software. Radiated emissions are tested to the limits of FCC Part 15, Class
B and CISPR 22 (EN 55022), Class B. Correlation to other specifications can
be supplied upon request. Radiated emissions plots to FCC and CISPR 22
for model UWR-5/4000-D12A appear below. Published EMC test reports are
available for each model number. Contact DATEL's Applications Engineering
Department for more details.
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Output Voltage vs. Input Voltage and Output Current
L O A D R E G U L A T I O N
Output Voltage vs. Output Current and Input Voltage
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Quality and Reliability
The A-Series are the first DC/DC Converters to emerge from DATEL’s new,
company-wide approach to designing and manufacturing the most reliable
power converters available. The five-pronged program draws our Quality
Assurance function into all aspects of new-product design, development,
characterization, qualification and manufacturing.
D C / D C C O N V E R T ER S
MDC_UWR14-20W_A01 Page 5 of 6
Page 6
®
MDC_UWR14-20W_A01 Page 6 of 6
P O W E R E L E C T R O N I C S D I V I S I O N
10 20 30 40 50 60 70 80 90
40
20
0
Random Vibration (G's)
Temperature (°C)
Test Time (minutes)
100
80
60
40
20
0
–20
–40
UWR Models
A-Series, Single Output, High Reliability, 2" x 2", 14-20 Watt, DC/DC Converters
Design for Reliability
Design for Reliability is woven throughout our multi-phased, new-productdevelopment process. Design-for-reliability practices are fully documented
and begin early in the new-product development cycle with the following
goals:
1. To work from an approved components/vendors list ensuring the use of
reliable components and the rigorous qualification of new components.
2. To design with safety margins by adhering to a strict set of derating
guidelines and performing theoretical worst-case analyses.
3. To locate potential design weaknesses early in the product-development
cycle by using extensive HALT (Highly Accelerated Life Testing).
4. To prove that early design improvements are effective by employing a
thorough FRACA (Failure Reporting Analysis and Corrective Action)
system.
HALT Testing
The goal of the accelerated-stress techniques used by DATEL is to force
device maturity, in a short period of time, by exposing devices to excessive
levels of "every stimulus of potential value." We use HALT (Highly Acceler
ated Life Testing) repeatedly during the design and early manufacturing
phases to detect potential electrical and mechanical design weaknesses
that could result in possible future field failures.
During HALT, prototype and pre-production DC/DC converters are subjected
to progressively higher stress levels induced by thermal cycling, rate of
temperature change, vibration, power cycling, product-specific stresses (such
as dc voltage variation) and combined environments. The stresses are not
meant to simulate field environments but to expose any weaknesses in a
product’s electro/mechanical design and/or assembly processes. The goal
of HALT is to make products fail so that device weaknesses can be analyzed
and strengthened as appropriate. Applied stresses are continually stepped
up until products eventually fail. After corrective actions and/or design
changes, stresses are stepped up again and the cycle is repeated until the
"fundamental limit of the technology" is determined.
Typical HALT Profile
DATEL has invested in a Qualmark OVS-1 HALT tester capable of applying
voltage and temperature extremes as well as 6-axis, linear and rotational,
random vibration. A typical HALT profile (shown above) consists of thermal
cycling (–55 to +125°C, 30°C/minute) and simultaneous, gradually increas
ing, random longitudinal and rotational vibration up to 20G’s with load cycling
and applied-voltage extremes added as desired. Many devices in DATEL’s
new A-Series could not be made to fail prior to reaching either the limits of
the HALT chamber or some previously known physical limit of the device.
We also use the HALT chamber and its ability to rapidly cool devices to verify
their "cold-start" capabilities.
Qualification
For each new product, electrical performance is verified via a comprehensive
characterization process and long-term reliability is confirmed via a rigorous
qualification procedure. The qual procedure includes such strenuous tests
as thermal shock and 500 hour life. Qual testing is summarized below.
Qualification Testing
Qualification Test Method/Comments
HALT DATEL in-house procedure
High Temperature Storage Max. rated temp., 1,000 hours
End Point Electrical Tests Per product specification
* Interim electrical test at 200 hours.
In-Line Process Controls and Screening
A combination of statistical sampling and 100% inspection techniques keeps
our assembly line under constant control. Parameters such as solder-paste
thickness, component placement, cleanliness, etc. are statistically sampled,
charted and fine tuned as necessary. Visual inspections are performed by
trained operators after pick-and-place, soldering and cleaning operations.
Units are 100% electrically tested prior to potting. All devices are temperature
cycled, burned-in, hi-pot tested and final-electrical tested prior to external
visual examination, packing and shipping.
Rapid Response to Problems
DATEL employs an outstanding corrective-action system to immediately
address any detected shortcomings in either products or processes. When
ever our assembly, quality or engineering personnel spot a product/process
problem, or if a product is returned with a potential defect, we immediately
perform a detailed failure analysis and, if necessary, undertake corrective
actions. Over time, this system has helped refine our assembly operation to
yield one of the lowest product defect rates in the industry.