Datasheet SC2422A.EVB, SC2422ACS.TR Datasheet (Semtech Corporation)

BIPHASE CURRENT MODE CONTROLLER
SC2422A
PRELIMINARY - August 7, 2000
TEL:805-498-2111 FAX:805-498-3804 WEB:http://www.semtech.com
DESCRIPTION
The SC2422A biphase, current mode controller is de­signed to work with Semtech smart synchronous drivers, such as the SC1205, SC1305 or the SC1405 to provide the DC/DC converter solution for the most demanding Micro-processor applications. Input current rather than output current sensing is used to guar antee precision phase to phase current matching using a single sense resistor on the input power line. Accur ate current sharing and pulse by pulse current limit are implemented without the power loss and transient re­sponse degradation associated with output current sense methods. Two phase operation allows significant reduction in input/output ripple while enhancing tran­sient response.
The DAC step size and range are programmable with external components thus allowing compliance with new and emerging VID ranges.
A novel approach implements ac tive droop, minimizing output capacitor requirements during load transients. This avoids the pitfalls of the passive droop im plemen­tation. This feature als o allows easy implementation of N+1 redundancy and current sharing among modules.
Programmable Under Voltage Lockout assures proper start-up and shutdown by synchronizing the controller to the driver supply. Wide PWM frequency range allows use of low profile, surface mount components.
TYPICAL APPLICATION SCHEMATIC
FEATURES
Precision, pulse by pulse phase current match-
ing
Active drooping allows for best transient response
Input Sensing Current mode control
Programmable DAC step size/offset allows
Compliance with VRM9.0, VRM8.3 or VRM8.4
Externally programmable soft-start
5V or 12V input for next generation processors
0% minimum duty cycle improves transient re­sponse
Externally Programmable UVLO with hysteresis
Cycle by cycle current limiting
Programmable Internal Oscillator to 1 MHz
VID IIIII Inhibit (No CPU)
APPLICATIONS
Intel Advanced Microprocessors
AMD AthlonTM power supplies
Servers/Workstations, high density power supplies
ORDERING INFORMATION
DEVICE
SC2422ACS.TR SO-16 0 - 125°C SC2422A.EVB Evaluation Board
Note: (1) Only available in tape and reel packaging. A reel con­tains 1000 devices.
PACKAGE TEMP. RANGE (TJ)
VININPUT
7
6
5
VIN
7
6
5
Vout
To Processor
Rf
Ri
1
VID4
2
VID3
3
VID2
4
VID control
VID1
5
VID0
6 11
ERROUT OC-
7
FB
8
RREF
Rref
SC2422A
Rsens
VCC
BGOUT
OC+
OUT1
OUT2
UVLO
GND
8
16
15
14
13
12
10
9
1
3
4
1
3
4
IN
VCC
VDD
IN
VCC
VDD
DRVH
BOOST PHASE
PGND
2
8
DRVH
BOOST PHASE
PGND
2
DRVL
SC1305
DRVL
SC1305
1
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
BIPHASE CURRENT MODE
SC2422A
CONTROLLER
PRELIMINARY - August 7, 2000
ABSOLUTE MAXIMUM RATINGS
Parameter Symbol Maximum Units
Input DC Rail Voltage to GND V
IN
PGND to GND + Operating Temperature Range T Junction Temperature T Thermal Resistance Junction to Case
Thermal Resistance Junction to Ambient Storage Temperature Range T
Lead Temperature (Soldering) 10 sec T
θ
JC
θ
JA
STG
LEAD
A J
ELECTRICAL CHARACTERISTICS
Unless specified: V
Parameter Conditions Min Typ Max Units Chip_Supply
IC Supply Voltage 4.5 5 14 V
= +5V, T
CC
= 25°C, R
AMB
= 11.5kΩ. See Typical Application Circuit
REF
15 V
1V
-20 to 125 °C 0 to 125 °C
20 °C/W 60 °C/W
-65 to +150 °C 300 °C
IC Supply Current V
= 5.0 ~ 12.0V 9 mA
CC
Reference Section
Bandgap Output C Source Impedance 3
Supply Rejection V VID Step
R
= 6.49kΩ, R
I
= 4.7nF 1.5 V
BG
= 5.0V ~ 12.0V 2 mV/V
CC
= 11.5k
REF
25 mV
k
Voltage Accuracy -1 1 % Temperature Stability 0°C < T Voltage Accuracy 0°C < T
< 70°C 5 %
AMB
< 70°C +/-1 %
AMB
Oscillator Section
Frequency Range 400 1000 kHz Frequency Accuracy
V
or V
IN
= 12.0V, R
= 5.0V, R
IN
Temperature Stability 0°C < T
= 13k
REF
=11.5k
REF
< 70°C +/-5 %
AMB
450 500 550 kHz
Voltage Error Amplifier
Input Offset Voltage +/-5 mV Input Offset Current 0.1 µA Open Loop Gain 1V < V PSRR V Output Sink Current V Output Source Current V Unity Gain Bandwidth I Slew Rate I
CC
ERROUT
ERROUT
O
O
< 100µA 5 MHz
< 4V 90 dB
ERROUT
= 5 - 12V 80 dB
= 1V 2.5 mA
= 4V 2 mA
< 100µA 10 V/uS
2
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
BIPHASE CURRENT MODE
SC2422A
CONTROLLER
PRELIMINARY - August 7, 2000
ELECTRICAL CHARACTERISTICS (Cont)
Unless specified: VCC = +5V, T
PARAMETER CONDITIONS MIN TYP MAX UNITS Current Sense Amplifier
= 25°C, R
AMB
= 11.5kΩ.
REF
Amplifier Gain (V Input Offset Voltage,
(V
OC-
OC-
- V
) < 100mV 26 dB
OC+
- V
) < 100mV 4 mV
OC+
Input Referred CMRR V PSRR V
= 9 ~ 14V @ DC 80 dB
ICM
= 9 ~ 14V @ DC 80 dB
CC
Input Common Mode Range V
Max Differential Signal/
V
- V
OC-
OC+
Current Limit Threshold I-Limit Delay Current limit activation to OUT 1 & OUT
2 switching off
Protection
UVLO Ramp-up Threshold UVLO Ramp-down Threshold
R
SOURCE
R
SOURCE
UVLO pin = 20k UVLO pin = 20k
Ω Ω
Outputs (OUT 1, OUT 2)
Max Duty Cycle Per phase, F Duty Match F Typical Output Voltage Swing
OSC
R
= 500kHz 47 %
OSC
= 500kHz -.5 .5 %
= 10k
L
.8 2.5 V
+/-
CC
0.3
100 mV
60 ns
1.475 V
1.375 V
R
= 100k
L
.2 3.3 V VID Logic Threshold 0.8 2 V VID Logic Pin Bias Current V
= 0 12 µA
IN
Note:
1. If the VID pins are driven high by an external source (in contrast to being left open), then all VIDs input will need to be externally pulled high. If VIDs are left open, no external pull-up is required.
2. This device is ESD sensitive. Use of standard ESD handling precautions is required.
3
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
BIPHASE CURRENT MODE CONTROLLER
SC2422A
PIN DESCRIPTION
Pin 1
: VID4 , MSB
Pin 2
: VID3
Pin 3:
VID2
Pin 4:
VID 1
Pin 5:
VID0 , LSB
Pin 6:
ERROUT Error-amplifier output.
Pin 7:
FB Error-amplifier inverting input.
Pin 8:
RREF Frequency setting resistor pin. Also pro­grams the DAC current step size. (see application in­formation for programming the frequency)
Pin 9:
GND Chip ground.
Pin 10:
Out. This pin may be connected to the MOSFET driver supply through a voltage divider to inhibit the SC2422A until the drivers are on. The UVLO comparator trip point is 1.5V.
UVLO Programmable Under Voltage Lock-
sense resistor.
Pin 12:
nal Power MOSFET driver.
Pin 13:
nal Power MOSFET driver.
Pin 14:
pin is connected to MOSFET side of the current sense resistor.
Pin 15:
ground (GSEN) with a .022µF - 0.1µF capacitor to im­plement soft start in conjunction with internal 3KΩ re­sistor. To ensure output voltage accuracy, the maxi­mum current source/sink from this pin should be lim­ited to 0.5 uA.
Pin 16:
OUT2 PWM output for phase 2. Drives exter-
OUT1 PWM output for phase 1. Drives exter-
OC+ Input current sense positive input. This
BGOUT Soft start and reference. Bypass to
VCC Chip positive supply.
Pin 11:
pin is connected to the input supply side of the current
OC- Input current sense, negative input. This
PIN CONFIGURATION
Top View
(16-Pin SOIC)
FUNCTIONAL BLOCK DIAGRAM
4
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
BIPHASE CURRENT MODE CONTROLLER
PRELIMINARY - August 7, 2000
OUTPUT VOLTAGE (VRM 9.0)
Unless specified: 0 = GND; 1 = High (or Floating). T
= 25°C, VCC = 5V, 2-Phase operation
A
VID4 VID3 VID2 VID1 VID0 (VDC)
1 1 1 1 1 Output Off 11 1 1 01.1 1 1 1 0 1 1.125 11 1 0 01.15 1 1 0 1 1 1.175 11 0 1 01.2 1 1 0 0 1 1.225 1 1 0 0 0 1.250 1 0 1 1 1 1.275 10 1 1 01.3 1 0 1 0 1 1.325 10 1 0 01.35 1 0 0 1 1 1.375 10 0 1 01.4 1 0 0 0 1 1.425 10 0 0 01.45 0 1 1 1 1 1.475 01 1 1 01.5 0 1 1 0 1 1.525 01 1 0 01.55 0 1 0 1 1 1.575 01 0 1 01.6 0 1 0 0 1 1.625 01 0 0 01.65 0 0 1 1 1 1.675 00 1 1 01.7 0 0 1 0 1 1.725 00 1 0 01.75 0 0 0 1 1 1.775 00 0 1 01.8 0 0 0 0 1 1.825 00 0 0 01.85
SC2422A
V
CCCORE
5
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
BIPHASE CURRENT MODE CONTROLLER
SC2422A
Figure 1: SC2422A SCHEMATIC WITH +5V INPUT FOR THE AMD ATHLON
10u,CER
820uf,OS
C33
Vin
VIN
R1
820uf,16V
1uf
C3
C2
1uf
.005
C5
C4
10u,CER
10u,CER
C1
R3
R6
.005
R2
820uf,16V
.01
41.2
10nf
10
C12
D7
C27
open
C11
R30
1uf
820uf,16V
R21
FDB7030BL
3
LL42
C99
0
C13
C14
U1
R31
U2
2.2
.1
Q1
open
C15
R5
2
TG BST
10u,CER
820uf,16V
C35
L1
TTIB1106-450
GFB70N03
0
16
DRNVS
+5V
10uf
*
X
15
16
VCC
BGOUT
VID3
VID4
2
1
C16
C8
5
EN
C18
10u,CER
TG
C23
GFB70N03
16
DRNVS
R15
C24
5
EN
10u,CER
2.2
.01
Q5
0
R13
7
BG
EN
CO
4
C19
VIN
D6
.01
.1
FDB7030BL
LL42
C20
L2 TTIB1106-450 R22
2.2
C22
Q4
0
R9
2
BST
3
U3
R20
10k
10u,CER
10u,CER
C17
R4
2.2
.01
C32
Q3
0
R8
7
BG
GND
8
EN
CO
SC1205S
4
10u,CER
10u,CER
+5V
*
.1
C21
R33
10
7
UVLO
FB
9
8
36k
GND
SC2422A
RREF
R14
R32
OUT2
VID0
75k
ERROUT OC-
6 11
R99
0
12
13
14
OC+
OUT1
VID2
VID1
3
5
4
C28
GND
C30
8
SC1205S
10uf
C26
local gnd
11.5k
C29
TM
PROCESSOR
10u,CER
C31
VCORE
1
R18
10u,CER
+5V
J1
820uf,16V
820uf,16V
820uf,16V
1u,16V
12345
C6
R11
10k
C34
EN
ENABLE
R10
C10
C7
C9
8
S1
9
11
10
INPUT
6
1234567
1615141312
Vout/Clk switch
Place jumper for
EN control
of SC1205's
100k
100pf
C25
R19
26.1k R17
TO OPERATE
6.49k
FROM +12V:
R3=20.5
R6=open
R11=2.7K
R14=12.40K
* Droop=95mv at 1.6V and 35A load, with above values.
Change R10 to change droop. Large changes may affect
DC offsets. R19 controls output offset, set for
R17=7.50K
R19=31.6K
R30=20.5
*
VID=01010=1.600V
R32=120K
Cut at X and install R99 to
enable Driver side UVLO
R33=22K
C25=150pf
C99=1nf
6
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
BIPHASE CURRENT MODE CONTROLLER
SC2422A
Applications Information
The SC2422A is an Input Current Mode Controller de­signed for High Current, High performance two phase DC/DC converters. The Current mode control is imple­mented by generating the PWM ramp from the Input Current, rather than the output current. This has the advantage of eliminating the output current sense re­sistors, and the power loss associated with output cur­rent sensing. Eliminating the output current sense re­sistors has the added advantage of improving the tran­sient response by reducing the output impedance.
The output voltage is programmed via a 5-bit DAC in 32 steps. A novel technique allows programmable DAC step size and output offset, allowing the SC2422A based DC/DC converters to work in VRM9.0, VRM 8.3, VRM8.4, VRM8.5 or future specified voltage ranges.
Theory of Operation
Pulse by Pulse Current Matching
The operation of the Input Current Mode, ICM, is as follows:
The SC2422A Oscillator generates the OUT1 and OUT2 logic output drives. OUT1 and OUT2 are non­overlapping and sequentially command an external, power MOSFET driver to turn on the Top MOSFETs. When the Top MOSFET is enhanced (each phase), the input voltage is impressed across the MOSFET and the output Inductor. The AC current in the inductor is:
IL
=
Tx)VV(
ONOUTIN
L
=
FxL
Where F is the frequency (per phase) and L is the out­put inductor. D is the duty cycle and is approximately equal to V
. The approximation arises from the
O/VIN
fact that the Duty cycle extends slightly to compensate for losses in the current path. These losses include RDS_ON of the MOSFET, the Equivalent Series Re­sistance of the Inductors and the PCB trace resis­tances.
Dx)VV(
OUTIN
ramp voltage equals the error amplifier output signal. The current mode control is inherently immune to input voltage changes because the ramp amplitude reflects the input voltage changes.
Since the input current sense resistor is the same for both phases, the inherent inaccuracy due to mismatch between output current sense resistors is avoided. Also, since the comparator threshold is the same for both phases, accurate current matching is achieved between phases. This implements a pulse by pulse current matching with a faster response to changes in output current by monitoring the input current for each phase.
Programming the SC2422A
Figure 2 below, is the connection schematic for the In­ternal Error Amplifier.
Bandgap
1.5V
BGOUT (P15)
Vid0
Vid4
DAC
VOUT FB(P7)
Ri
Figure 2: Error amplifier connections The external components, R
step size, output voltage offset and droop, accordingly. A resistor from R
REF
frequency as well as the DAC current step size.
Programming the Switching Frequency
The oscillator frequency can be selected first by setting the value of R
f
OSC
IN
resistor (pin 8) to ground.
REF
=
V12V
=
3K
E/A
Io
+
-
Ccomp
Ros
ERROUT(P6)
Rcomp
Rf
, R
and RF set the DAC
I
OS
(pin 8) to ground programs the
kHz500*k13
R
REF
The inductor current flows in the input current sense resistor, generating a PWM ramp, same as in all cur-
The switching frequency per phase is 1/2 of the above
oscillator frequency. rent mode controllers. The ramp is compared with an amplified, level shifted and filtered version of the output voltage at the PWM comparator. The comparator then outputs a gate drive pulse that terminates when the
7
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
BIPHASE CURRENT MODE CONTROLLER
SC2422A
Programming the DAC Step Size
The SC2422A allows programming the output voltage and the DAC step size by selecting external resistors. The DAC current step size, for one MSB is:
V
BG
I
where R
=
MSB_DAC
R
REF
is the resistor from R
REF
pin to Ground.
REF
The DAC MSB voltage step size is calculated as fol­lows:
V
DAC_MSB
V
= I
=
LSB_DAC
DAC_MSB
V
32
* R
MSB_DAC
I
or
V
V
LSB_DAC
R
Note that changing R DAC step size. R
R
BG
REF
I
=
32
affects both frequency and
REF
must be proportionally adjusted to
I
keep the same step size at different frequencies. The advantage of this method is that all new VID specifica­tions can be accommodated by modifying external components while maintaining the required precision without the need for converter redesign.
Programming the DAC Offset Voltage
Kirchoff’s current law can be applied to the error ampli­fier’s Inverting node (see figure 2) to calculate R
OS
, the DAC offset setting resistor. The output Offset at zero DAC current (VID=00000), is set as follows:
V
R
=
OS
Where V
EO
BG
VV
BGO
+
R
I
VV
BGEO
R
F
is the error amplifier output voltage and as
a first approximation is equal to 1.75V. Where V
The value of R
= Precision Reference Voltage = 1.50V.
BG
can be fine trimmed using a poten-
OS
tiometer connected from the FB pin to ground.
Programming the Dynamic (Active) Droop
The SC2422A employs a novel approach to active drooping for optimum transient response. The output voltage is regulated as a function of output current. At zero current the output is regulated to the upper limit of
the output voltage specification. As the load is in­creased, the output “droops” towards the lower limit. This makes optimum use of the output voltage error band, yielding minimum output capacitor size and cost. Active drooping, does not compromise the converter response time as does passive droop techniques. The active droop also allows for an accurate Inter-Module current sharing scheme, where multiple DC/DC con­verters are required to share the current required by a DC bus. As one module supplies more current, that modules output voltage ”droops”, allowing other mod­ules to provide the balance of the required current.Any changes in the output voltage is instantaneously re­flected to the error amplifier, which has a high Slew Rate and wide Gain-Bandwidth product to recover the output voltage to its nominal level with minimal delay.
The droop is adjusted by setting the feedback resistor, Rf. While the optimum value of R
may be derived ex-
F
perimentally, the following equation can provide the droop at a given output current:
I*R*R*G
V
DROOP
=
2
OUTSICA
RF
The Gain of the current amplifier is set to 20 (26dB), while R
is the input sense resistor.
S
The effective inductance of the sense resistor must be minimized to achieve accurate correlation between the above equation and actual droop achieved. This is be­cause the inductive spike, which may also be caused by layout inductance's, will alter the PWM comparator trip point. The value of R
may have to be adjusted to
F
compensate for such parasitic effects. Since Rf also sets the DC gain of the system, changing
the value of Rf affects the offset voltage, which is set via Ros. The value of Ros can be modified to achieve exact offset after the droop resistor has been chosen.It must be noted that the Current Amplifier gain is quite precise, with greater than 80dB of Common Mode Re­jection Ratio (CMRR). Thus the droop’s accuracy is limited primarily by external components tolerances and the external parasitic effects.
Loop Gain Considerations
The Modulator gain in Input Current Mode control is equal to:
V
IN
=
K
MOD
V
RAMP
VV
+=
XGXTXRV3.0V
CAOSCSENSERAMP
OIN
L
8
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
BIPHASE CURRENT MODE CONTROLLER
SC2422A
Where:
= Input current sense resistor
R
S
= Oscillator period
T
OSC
= Current Amplifier Gain
G
CA
0.3V is the ramp added for slope compensation when the output current is near zero.
The DC loop gain is the product of the modulator gain and the error amplifier gain and is calculated as follows:
R*V
G
LOOP
=
FIN
R*V
IRAMP
Refer to Application note AN00-1 for detailed treatment of frequency compensation component selection as well as programming the SC2422A. The application note is available on the Semtech website or by contacting the factory.
Programming the Under Voltage Lock out
The SC2422A may be operated from any supply in +5V to +12V range. A pin has been dedicated to externally selecting the voltage at which the SC2422A outputs are active. A good typical turn-on threshold value is 4.5V for a +5V input supply and 9V for a +12V supply. A voltage divider connected to the UVLO pin selects this threshold. The UVLO comparator trip point is approximately
1.475V. Sufficient hysterisis is provided to ensure proper DC/DC converter shutdown.
Considerations in Input Current Mode DC/DC Con­verters”. This application note is available by con­tacting the factory.
Remote Sensing Capability
The SC2422 has a single ground for error amplifier and DAC reference and for the internal biasing of the chip. Since the chip uses approximately 10ma of qui­escent current, the ground pin may be connected to a remote location without fear of ground loops. When used as a microprocessor power supply, connecting the ground pin directly to the ground plane may result in undesirable voltage drops in the plane at high out­put current. This is not entirely predictable since the error amplifier is correcting for the DC error with ref­erence with the ground plane and not the processor “feedback ground”. Thus any voltage difference be­tween the two ground will result in a DC error. This error will obviously consume valuable static error band tolerance. To avoid this DC error, the SC2422 ground pin (pin 9) can be connected to a copper “Island”, to which Rref (frequency setting resistor) and Ros (offset setting resistor) will also be con­nected. This “Island” in turn will only be connected to the “Processor Feedback” ground via a trace. While the trace may be long, it should not be routed through or near the switching sections or noisy components. This method of remote sensing will alleviate the need for a differential amplifier to sense the output voltage/ output return pair and the design effort and costs as­sociated with it.
The UVLO setting should consider external MOSFET
SC2422A Evaluation Board
driver’s UVLO threshold. Ideally, the external MOSFET driver should turn on before the SC2422 controller and turn off before the controller. This assures the converter output will rise and fall slowly using the soft start feature and that the output voltage will not go negative at turn­off.
The SC2422A based DC/DC converter utilizes the SC1205 High Speed MOSFET drivers to achieve VRM 9.0 output Voltage Specifications. SC2422A Evaluation Board Schematic (Figure 1) shows the circuit for a 40A, BiPhase DC/DC converter. The Evaluation board is available by contacting the fac-
PCB layout
tory or Semtech website at WWW.Semtech.com.
Care must be excercised when laying out the PC board for SC2422 or other input current mode DC/DC convert­ers. SInce the current is delivered and sensed in pulse packets, the inductance of the current carrying traces and thus their length must be minimized. Ceramic by­pass capacitors must be located near the sense resistor. For a detailed treatment and circuit parasitic models, consult application note:
AN00-7:“Component Selection and PC Board layout
9
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
PRELIMINARY - August 7, 2000
OUTLINE DRAWING SO-16
BIPHASE CURRENT MODE CONTROLLER
Jedec MS-012AC
SC2422A
LAND PATTERN SO-16
ECN00-1242
10
© 2000 SEMTECH CORP. 652 MITCHELL ROAD NEWBURY PARK CA 91320
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