The SC1406G PowerStep controller is a High Speed,
High Performance Hysteretic Mode PWM controller.
Teamed with the SC1405 Smart Driver, it powers advanced Pentium® II and Pentium® III processors. The
SC1406G features Intel Mobile Voltage Positioning
(IMVP), which increases battery life by reducing the voltage at the processor when it is heavily loaded. It also
directly supports Intels SpeedStep processors for even
longer battery life.
A 5-bit DAC, accurate to 0.85%, sets the output voltage
reference, and implements the 0.925V to 2.00V range
of the mobile Pentium® specifications. The hysteretic
converter uses a comparator without an error amplifier,
and therefore provides the fastest possible transient
response, while avoiding the stability issues inherent to
classical PWM controllers.
Two linear regulator controllers, coupled with appropriate external transistors, produce tightly regulated 1.5V
and 2.5V to complete the processor power solution.
The SC1406G also features separate soft-start controls for the converter and the regulators, a TTLcompatible power good indication, logic enable, and
low battery undervoltage lockout. Programmable
current limiting uses a separate comparator to protect
against overloads and short-circuits.
u High-speed hysteretic controller provides high effi
ciency over a wide operating load range
u Inherently stable
u Complete CPU power solution with two LDO drivers
u Programmable core voltage for Pentium
cessors
u Native Speed Step
®
support
®
II & III pro
Applications
u Laptop and notebook computers
u High performance microprocessor-based systems
u High efficiency distributed power supplies
Conceptual Application Circuit
+V_5
+V_5
PWM
PWM
Controller
Controller
SC1406G
SC1406G
SC1406G
SC1406G
IMVP
IMVP
IMVP
IMVP
CONTROLLER
CONTROLLER
CONTROLLER
CONTROLLER
LDO
LDO
Controller
VID [4:0]
VID [4:0]
VID [4:0]
VID [4:0]
Controller
LDO
LDO
Controller
Controller
SC1405
SC1405
SC1405
SC1405
Smart
Smart
Smart
Smart
MOSFET
MOSFET
MOSFET
MOSFET
Driver
Driver
Driver
Driver
3.3V
3.3V
3.3V
3.3V
+V_IN
+V_IN
Lo
Lo
+VCC_CPU_CORE
+VCC_CPU_CORE
+VCC_CPU_CORE
+VCC_CPU_CORE
0.925V-2.0V
0.925V-2.0V
Co
Co
Up to14A
Up to 14A
1.5V
1.5V
2.5A
2.5A
+VCC_CPU_IO
+VCC_CPU_IO
+VCC_CPU_IO
+VCC_CPU_IO
2.5V
2.5V
150mA
150mA
+VCC_CPU_CLK
+VCC_CPU_CLK
+VCC_CPU_CLK
+VCC_CPU_CLK
Revision 8/3/2000
1
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Page 2
SC1406G
POWER MANAGEMENT
Absolute Maximum Rating
RETEMARAPLOBMYSMUMIXAMSTINU
egatloVylppuSCCV7ot3.0-V
tupnIyrettaBwoLNIBL7ot3.0-V
elbanENE7ot3.0-V
snipO/IrehtollA3.0+CCVot3.0-DNGV
erutarepmeTnoitcnuJgnitarepOT
erutarepmeTegarotST
Electrical Characteristics
RETEMARAPLOBMYSSNOITIDNOCNIMPYTXAMSTINU
)CCV(ylppuS
egnaRegatloVylppuStupnI0.33.30.6V
tnerruCtnecseiuQI
tnerruCgnitarepOI
tuOkcoLegatloVrednU
dlohserhT
tuOkcoLegatloVrednU
siseretsyH
tupnIelbanE
hgiHtupnIV<0.3
woLtupnI8.0V
J
)sdnoces01gniredloS(erutarepmeTdaeLT
L
GTS
521+ot0C°
003C°
051ot56-C°
Unless specified: -0 < TA < 100°C; VCC = 3.3V (See test circuit)
The chip is optimized to operate from a 3.3V + 5% rail but is
also designed to work up to 6V maximum supply voltage.
UNDER VOLTAGE LOCK-OUT CIRCUIT
The under voltage lockout (UVLO) circuit consists of two comparators, the low battery and low VCC (low supply voltage)
comparators. The output of the comparator, gated with the
Enable signal, turns on or off the internal bias, enables or
disables the CO output, and initiates or resets the soft start
timers.
POWER GOOD GENERATOR
If the chip is enabled but not in UVLO condition, and the core
voltage gets within +10% of the VID programmed value, then a
high level Power Good signal is generated on the PWRGD pin to
trigger the CPU power up sequence. If the chip is either disabled
or enabled in UVLO condition, then PWRGD stays low. This
condition is satisfied by the presence of an internal 200kW pulldown resistor connected from PWRGD to ground.
During soft start, PWRGD stays low independently from the
status of Vcore voltage.
PWRGD is high when all of the following conditions are true:
1EN is high
2Soft-start has completed
3LBIN and VCC are above their under-voltage trip levels.
SC1406G
Current Limit Comparator
The current limit comparator monitors the core converter output
current and turns the high side switch off when the current
exceeds the upper current limit threshold, VHCL and re-enable
only if the load current drops below the lower current limit
threshold, VLCL. The current is sensed by monitoring the
voltage drop across the current sense resistor, R
series with the core converter main inductor (the same resistor
used for IMVP input signal generation). The thresholds have the
following relationships:
R
CLOH
CLSET
CLOH
CLSET
V
REF
V
REF
V
REF
V••=3
HCL
V••= 2
LCL
V•=
HYSCL
R
R
R
R
R
CLOH
CLSET
Core Converter Soft Start Timer
This circuit controls the ramp-up time of the core voltage in
order to reduce the initial inrush current on the core input
voltage (battery) rail. The soft-start circuit consists of an internal
current source, external soft-start timing capacitor, internal
discharge switch across the capacitor, and a comparator
monitoring the capacitor voltage.
, connected in
CS
BAND GAP REFERENCE
A better than +1% precision band-gap reference acts as the
internal reference voltage standard of the chip, which all critical
biasing voltages and currents are derived from. All references to
VREF in the equations to follow will assume V
= 1.7V.
REF
CORE CONVERTER CONTROLLER
Precision VID DAC Reference
The 5-bit digital to analog converter (DAC) serves as the programmable reference source of the core comparator. Programming is accomplished by CMOS logic level VID code applied to
the DAC inputs. The VID code vs. the DAC output is shown in the
Output Voltage Table. The accuracy of the VID DAC is maintained on the same level as the band gap reference. There is a
10µA pull-up current on each DAC input when EN is high.
Core Comparator
This is an ultra-fast hysteretic comparator with a typical propagation delay of approximately 20ns at a 20mV overdrive.
This chip can be used in a standard hysteretic mode controller
configuration and in an IMVP hysteretic controller scheme.
Detailed instructions for the IMVP solution are found in the
PowerStep solution design procedure section of this
datasheet.
ã 2000 Semtech Corp.
LINEAR REGULATOR CONTROLLERS
1.5V Linear Regulator
This block is a low drop-out (LDO) linear-regulator controller,
which drives an external PNP bipolar transistor as a pass
element. The linear regulator is capable of delivering 500mA
steady-state DC current and can support transient currents of
greater than 1A, depending on pass element and output
capacitor selection.
2.5V Linear Regulator
This block is a low drop-out (LDO) linear regulator controller,
which drives an external PNP bipolar transistor as a pass
element. The LDO linear regulator is capable of delivering
100mA steady-state DC current and can support transient
currents greater than 200mA, depending on pass element and
output capacitor selection.
Linear Regulator Soft-Start
The soft-start circuit of the linear regulators is similar to that of
the core converter, and is used to control the ramp-up time of
the linear regulator output voltages. For maximum flexibility in
controlling the start-up sequence, the soft-start function of the
linear regulators is separated from that of the core converter.
9
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Page 10
POWER MANAGEMENT
VOLTAGE CLAMP
This level translator converts an input voltage swing on the IO
rail, into a voltage swing on the CL or VCC rail depending on
where the open-drain output of the translator is tied to through
an external pull-up resistor. The level translator tracks the input
in phase, and switches in 5ns (typical) following an input
threshold intercept.
Evaluation Board Gerber Plots
Evaluation Board Bill of Materials
Applications Information
Power on/off Sequence
SC1406G
PowerStep Solution Design Procedure
Introduction:
The SC1406G (PowerStep for SpeedStep) and SC1405 Smart Driver power chip set provides a flexible, high performance
power solution to the requirements of Intel® mobile SpeedStep processors.
The SC1406G is a control IC that integrates a synchronous step-down controller for V
controllers for V
Smart Driver IC with programmable dead time and industry-leading speed.
The synchronous step-down converter is a hysteretic type, where the output voltage is compared against a VID programmable
reference (V
with the voltage at the reference, QH is off, QL is on and the output filter (L and C) discharge into load R. When the output voltage
hits the lower hysteresis point, the switches reverse state, and the RLC network charges up to the upper hysteresis value.
, and V
I/O
) with a resistor programmable offset, V
DAC
. In addition, the SC1406G also has a low-battery detector and a clamp circuit. The SC1405 is a
CLK
. The basic operation of the converter is very simple: Referring to Figure 1,
HYS
10ã 2000 Semtech Corp.
and two low-dropout regulator (LDO)
CORE
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Page 11
POWER MANAGEMENT
Typical Application Schematic
C1
4.7uF/50V
C2
4.7uF/50V
C3
4.7uF/50V
D1
MBR0530
12
C4
1uF/0805
GND
CS-
+3.3V
+5Vcc
+V_IN
CS+
SC1406G
C24
NO-POP
C23
NO-POP
LRF3W_003_5%
1.5uH
BSTOVPS
14
BST
C21
150uF/4V
C19
150uF/4V
Q5
5
6
7
8
Q4
5
6
7
8
0.22uF/0805
C17
TG
12
13
TG
DRN
C22
150uF/4V
C20
150uF/4V
D
D
C18
1nF/0805
R17
11
DSPSDR
D2
4
IRF7811A
4
BG1
R11
27/1206
BGDELAYC
BG
PGND
8910
MBRS340
0
VCC
12
1
2
3
1
2
3
IRF7811A
C16
1uF/0805
BG2
+VccCPU_CORE
R15
6.65k
34
R23
CS
12
R13
R14
C14
1
270pF
10.0k
L_R
L1
PHASE
C28
D
IRF7811A
TG1
4
1uF/50V/1206
1
2
3
Q3
5
6
7
8
SC1405C
U2
OVPSENGNDCOSMOD
1234567
DELAYC
PRDY
C15
47pF
10uF/1206
C29
R120
R19
0/0805
R18
OH
CORE
R5
1.00k
R6 1.00k
R22
107k
OFFSET
BAL
CLOH
C6100pF
C7
R4 1.00k
100pF
C5
CL
27
CL
100pF
CMPREF
CMP
26
CMPREF
25
CMP
R3 1.00k
Vcc_1406
CLREF
28
CLREF
C8
0.22uF/0805
24
VCC
C31
1pF
R21
1.40k
CO
22
23
CO
GND
DAC
DAC
21
DAC
C9
20
CORE
1nF
C10 1.8nF
SSCORE
19
SSCORE
C11
SSLR
18
SSLR
R9
1.2nF
LBIN
17
LBIN
43k
R8
C12
20k
1nF
16
PWRGD
C13
1nF
SC1406G
U1
HYS
CLSET
VCOUT
VCIN
VCBYP
VID4
VID3
VID2
VID1
VID0
BASE25
FB25
BASE15
10
1
2
3
4
5
6
7
8
9
VID2
VID1
VID0
101112
BASE25
1
Q1
MMB T4403
2
150u/4V
C25
HYS
R1 127k
HYS
CLSET
CLSET
R2 86.6k
VID4
VID3
FB15EN
13
1415
BASE15
1
Q2
3
C26
MJD45H11
43
1uF
C27
150uF/4V
2_5V
1_5V
EN
V_GATE
ã 2000 Semtech Corp.
11
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Page 12
POWER MANAGEMENT
Figure 1 - Hysteretic Converter Basics
SC1406G
The major advantages of this approach are simplicity, inherent
stability (there are no reactive elements in the control circuit to
provide the phase shift required for classical stability problems),
and the fastest possible transient response. Any transient
which takes the voltage out of the hysteretic range forces the
converter immediately into the proper response. There are no
error voltages to slew, and no maximum or minimum duty cycle
limits to slow the transient response as in most other control
schemes. A significant benefit of the controller/driver architecture is that low-level analog control functions do not have to
coexist in an environment of thousands of volts and amps per
microsecond, reducing noise problems.
The SC1406G also supports the Intel Mobile Voltage Positioning
(IMVP) functions. In short, IMVP allows notebook designers to
reduce the output voltage with increasing load current. This has
two potential benefits:
·IMVP minimizes power by reducing the voltage under
heavy loads; processor power is proportional to V2, so
a 5% reduction in voltage results in a nearly 10%
reduction in power drawn by the processor.
·IMVP can reduce the number of capacitors required to
respond to transients by producing a larger allowable
transient; briefly, the no-load voltage is positioned
above nominal, so when a transient occurs, the load
has farther to drop before hitting the regulation limit.
The loaded voltage is allowed to remain below the
nominal so that when the load returns to zero, the
voltage can rise farther without reaching the transient
specification. Since the allowable transient voltages
are larger, less capacitance and higher ESR can
provide the required performance.
The SC1406G provides the precise voltage positioning required
by IMVP because it employs a current-sense resistor, multiplied
by a gain set by external resistors to very accurately set the
voltage as a function of load current.
R23 (RCS)
-
+
CMP
(pin 25 )
CMPREF
(pin 26 )
DAC
+ -
+
R6
(ROH)
-
+
R22
OFFSET)
(R
-
DAC
(pin 21 )
OUT
I
+
(RCORE)
-
R21
(RDAC)
+
R5
V
OUT
Figure 2IMVP Example Illustration
The SC1406G implements IMVP, previously named DSPS
(dynamic set-point switching) in the following manner: Please
see Figure 2 above, and assume, for simplicity:
·R
OFFSET
is open
·The current into the CMP and CMPREF pins is zero.
Then, please note:
·The SC1406G regulates to the + side of the current
sense resistor, because that is where the CMP pin is
tied, and,
·No current flows through ROH, since the input current of
the comparator is ~0; V(ROH) = 0.
·The difference in voltage between CMP and CMPREF
is ~0V in order for the controller to be in regulation
In these conditions:
·At zero load, V
OUT
= V
and the voltage across the
DAC
current sense resistor is also zero;
·As the load increases, a voltage is developed across
12ã 2000 Semtech Corp.
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Page 13
POWER MANAGEMENT
RCS; V(RCS) = I
·In order to keep the voltage between CMP and
CMPREF = 0V, V(RCS) appears across R
·V(RCS) + V(R
current flows through R
·I(R
CORE
) = I
·An equal, but opposite current must flow in R
voltage at CMPREF is reduced by I(R
V
= V
CMPREF
·Substituting the equations from above: V
I
* RCS * R
OUT
·Since V
·V
OUT
= V
OUT
DAC
OUT
) = 0, so V(R
CORE
* RCS / R
OUT
- I(R
DAC
/ R
DAC
= V
CMPREF
- I
* RCS (1 + R
OUT
* RCS.
) = -V(RCS); therefore, a
CORE
CORE
) * R
CORE
CORE
CORE
from V
DAC
to CMPREF.
OUT
CORE
V(RCS), with a little algebra:
/ R
CORE
)
DAC
CORE
) l R
.
DAC
CMPREF
, so the
DAC
, so
= V
DAC
SC1406G
in having a larger transient response band to work with, thereby
providing a solution with the fewest output capacitors. On the
other hand, this also means that at low currents, the processor
will burn more power than without the offset, since CV2F still
applies, so battery life will be reduced.
The numbers in the sample calculations are taken from the Intel
Mobile Pentium III Processor in
BGA2 and Micro-PGA2 Packages Datasheet, Revision 1.0,
Document Number: 245302-002. Please consult the data for
your specific processor.
Hysteretic Converter Design Equations:
So, with the SC1406G, you get an accurate, linear droop greater
than the drop across the current sense resistor, without the
efficiency penalty of a large RCS, with a gain that is set by 1%
resistors! Adding R
shifts the position at zero current, as
OFFSET
described later.
For further information on IMVP, consult the Intel yellow-cover
document Intel® Mobile Voltage Positioning Voltage Regulation
Controller Application Note, Reference Number OR-2101.
The SC1405, a smart MOSFET driver, provides industry-leading
performance, driving a 3000pF load in under 15nS, typically.
Not only does the SC1405 offer built-in shoot-through protection, but also has externally programmable dead time. In
addition, it provides other protection and performance features,
such as under-voltage lock-out (UVLO), programmable adaptive
over-voltage protection (OVP), and the SMOD pin, which may be
used to force the low-side gate drive LO during very light load
conditions to prevent negative circulating current in the inductor.
It comes in the small TSSOP-14 package.
DESIGN PROCEDURE:
Requirements:
The first step in designing any converter is in defining the
requirements, which can come from many sources. For the
SC1406G, you need to determine the minimum and maximum
input voltages, which are determined by the battery and AC
adapter characteristics, unless you plan to use an existing
regulated voltage, such as +5V. The processor determines other
requirements; they are:
·Maximum output voltage
·Minimum output voltage
·Maximum output current
·Minimum output current
·Maximum transient current
·Transient voltage requirements
One decision you need to make is whether a positive offset
voltage at zero current is desirable. Providing this offset results
ã 2000 Semtech Corp.
The Typical Application Schematic on Page 12 is a schematic of
the sample converter. Note that several of the resistors have
annotations along with reference designators and values.
These resistors set the basic functions and IMVP.
Referring to Figure 1, the basic equations for a hysteretic
converter are:
1)
V
HYS
−
V
()
INVOUT
d
⋅:=
ESRRCS+
⋅
()
F
L⋅
S
where,
2)
T
d
:=d
ON
T
+
()
ONTOFF
:=
V
V
OUT
IN
IIn equation 2), d is commonly referred to as the duty cycle.
The output voltage of the SC1406G is set digitally by the VID
(0:4) inputs, producing a voltage at the DAC output (pin 21)
accurate to better than 0.85%. The DAC voltage requirements
are given in the referenced Intel document and the SC1406G
datasheet. A similarly accurate fixed voltage internal bandgap
reference, Vref, has a nominal value of 1.70V, and is used for
setting voltage hysteresis and current limiting levels. In addition,
these references are used to provide active voltage positioning
adjusting the output voltage as a function of load current
scaled by external resistors.
The output voltage of an IMVP converter has three
components:
·The programmed DAC voltage, V
·The load dependent droop V
·An optional positive offset, V
DAC
IMVP
OFFSET
In equation form,
3)
V
OUT
V
−V
DACVIMVP
+:=
OFFSET
The full equations for the IMVP converter are:
13
4)
V
⋅R
()
V
DACROFFSETROH
:=
OUT
+
⋅I
R
COREROFFSET
CORE
OUTRCS
⋅R
⋅R
⋅R
DACROH
OFFSET
⋅+
CORERDAC
www.semtech.com
+
⋅−
()
Page 14
POWER MANAGEMENT
R
V
RIPPLE2VHYS
5)
⋅
⋅
R
COREROFFSETROH
⋅R
COREROFFSET
For customers familiar with the Intel IMVP application notes, the
above schematic has the IMVP resistors denoted using bold
lettering. To these resistors, Semtech has added one additional
resistor, R
, which is used to balance the impedance at the
BAL
current limit comparator for improved noise performance. A
cross-reference between the IMVP nomenclature and the
reference designator in the schematic above is provided in the
table below.
+
⋅
()
⋅+
DACROH
⋅:=
ESR
R
ESR
⋅
R
()
COREROFFSETROH
⋅R
COREROFFSET
+
⋅+
DACROH
RCS⋅+
SC1406G
VNLR
⋅
8)
R
OFF
:=
R
+
OH
V
NL
V
DAC
To disable the no-load positive offset, leave R22 unpopulated.
Negative offsets are also possible contact Semtech Applications Engineering for details.
The current sense resistor, RCS (R23), R
R
(R5) set the IMVP gain. V
CORE
subtracted from the zero current output voltage.
V
DAC
DAC
1−
resistor (R21), and
DAC
is a function of current, and is
IMVP
erutalcnemoNletnIecnerefeRcitamehcS
rotangiseD
R
YSH
R
TESLC
R
EROC
R
HO
R
HOLC
R
CAD
R
TESFFO
R
SC
Without IMVP, the ROH (R6) and R
1R
2R
5R
6R
3R
12R
22R
32R
(R1) resistors set the
HYS
hysteresis voltage via the following equation:
R
6)
V
HYS
2V
⋅
REF
OH
⋅:=
R
HYS
The factor of 2 is due to the fact that half of the total hysteresis
occurs above the DC set point, half below, per Figure 1. Because output ripple is fed back to CMPREF via the R5/R21
divider, the uncorrected output ripple is increased. We correct
for this later when selecting R1.
The no load offset in a non-IMVP converter is set by R6 and R22.
The zero load voltage is:
7)
V
NL
V
DAC
⋅:=
1
+
R
OH
R
OFFSET
As in the case of the hysteresis resistor, IMVP requires an
adjustment of the offset resistor value because at zero current,
the current drawn by the offset resistor divider is mirrored into
the R5/R21 divider, and increases the offset just as it increases
the ripple. R22 is calculated by solving equation 4) for I
OUT
= 0A.
9)
V
IMVPIOUTRCS
⋅1
⋅:=
+
DAC
R
CORE
R
Note that the SC1406G regulates to the + side of R23; as a
result, the minimum load dependent drop is Iout x R23. In
addition, the ripple voltage across R23 provides a minimum
input to the hysteretic comparator, so the SC1406G works well
with very low ESR capacitors.
The constant-current type of over current protection is provided
via R23, R
from I
CLMAX
10)
I
CLMIN
I
11)
CLMAX
(R3), and R
CLOH
to I
CLMIN
2V
3V
(R2). Current limiting will cycle
CLSET
until the load becomes less than I
R
⋅
⋅
REF
REF
CLOH
⋅:=
R
CLSETRCS
R
CLOH
⋅:=
R
CLSETRCS
⋅
⋅
CLMAX
:
Design Example SC1406G:
We can use the above equations to design a mobile voltage
regulator circuit to meet the requirements of the Intel® 650/
500MHz SpeedStep processor using values from the processor datasheet. This example is for reference only; your requirements, parts availability, and newer processors may require
different component values. Contact Intel for the latest
processor requirements. Note that in the calculations, results
have been rounded to the nearest commonly available component value.
14ã 2000 Semtech Corp.
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Page 15
POWER MANAGEMENT
Requirements:
The critical processor requirements are:
SC1406G
1.V
2.V
3.V
4.V
5.V
6.V
7.V
8.V
9.I
10. I
11. I
12. I
CC650MAXDC
CC650MINDC
CC650MAXTRANS
CC650MINTRANS
CC500MAXDC
CC500MINDC
CC500MAXTRANS
CC500MINTRANS
CC650MAX
CC650SG
CC500MAX
CC500SG
= 1.65V
= 1.485V
= 1.715V
= 1.485V
= 1.45V
= 1.25V
= 1.45V
= 1.25V
= 13.6A
= 2.2A
= 9.5A
= 1.7A
13. dICC/dt = 1400A/mS (at the processor. Local decoupling
reduces the requirement at the regulator.)
The system requirements are to minimize the number of
capacitors, and:
1.V
2.V
ADAPTERMAX
BATTMIN
= 21V
= 10V
Basic Calculations:
The 0.85% DAC output voltage accuracy accounts for an
uncertainty of 14mV at the 1.60V setting. In addition, 20mV of
resistive drop is expected in the power distribution from the
current sense resistor to the processor. A footnote in the
processor specification reads that the long-term voltage should
never exceed 1.65V. As a result, the nominal value of the noload voltage [V (0)] should be set accordingly.
A.
V
NL
V
CC650MAXDCVTOL
−:=V
NL
1.636V=
The full-load voltage (V (fl)) is set similarly, including tolerance
and DC drop.
B.
V
FL
V
CC650MINDCVTOL
+V
+:=V
DIST
FL
1.519V=
Figure 3 - Hysteretic Converter Response to a Positive
Transient
In a hysteretic converter with adaptive voltage positioning, like
the SC1406, two conditions determine if you meet the positive
transient requirements:
D.
V
IMVPICC650MAXICC650SG
V
E.
IMVP
()
deltaV C
≥
−
()
OUT
ESR⋅≥
The first condition is easy to see if the ESR is too high, the
transient response will fail.
In the second condition, because the hysteretic converter
responds in < 100ns, the capacitor does not droop very far
before the inductor current starts ramping up. (This is not true
of control schemes where time constants in the error amplifier
cause delays.) Once the inductor current starts to rise, the
increasing DV of the capacitor is offset by reduced DV from the
ESR, so DV is constant. If the DV due to the charge taken from
the capacitor before the inductor current reaches the load
current (see the shaded area above) is less than V
, then the
IMVP
transient response will pass.
The regulator is to be designed with 40mV of output ripple, so
the effective IMVP voltage drop (V
V
C.
V
IMVPVNLVFL
−
−:=V
IMVP
RIPPLE
2
) is:
IMVP
0.098V=
Output Inductor and Capacitor Selection:
Output capacitance and ESR values are a function of transient
requirements and output inductor value. The following figure
illustrates the response of a hysteretic converter to a positive
transient:
ã 2000 Semtech Corp.
The maximum ESR requirement is:
V
ESR
F.
ESR
MAX
MAX
:=
I
()
CC650MAXICC650SG
8.57910
IMVP
−
3−
×Ω=
For the second condition, we need to know the inductor value,
which is a function of the highest desired switching frequency.
The maximum frequency occurs at the highest input voltage. As
a reasonable compromise between efficiency and component
size, a maximum switching frequency of 300kHz is desired.
15
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Page 16
POWER MANAGEMENT
Rearranging equation 1), we select the minimum inductor value.
G.
L
MINdMIN
V
()
⋅:=
−
INMAXVDAC
F
⋅
SVRIPPLE
ESR
⋅
()
+
MAXRCS
SC1406G
through 28) are two differential pairs connected to the current
sense resistor. In order to cancel out common-mode noise,
resistor pairs R3-R4 and R5-R6 should be equal. For the time
being, assume R3=R4=R5=R6=1kW. These values may be
adjusted later if required.
L
MIN
1.426106−×H=
This value of inductance is required up to maximum load.
Inductors with a swinging choke characteristic, where the zero
current value of inductance is much less than the full load
current inductance can be used, as long as the above restriction
is met. A value of 1.5uH is used to allow tolerances. Then, the
worst-case (low input voltage) response time (the time for the
current to reach the new transient value) is:
H.
dT
:=
dT1.93610
L
⋅
()
MINICC650MAXICC650SG
V
INMINVDAC
×s=
−
−
6−
Add ~100ns for the SC1405/06 response. Since the shaded
area is triangular, the total charge taken out of the capacitor =
(DI ? Dt) / 2. Q = C ? DV = (DI ? Dt) / 2, therefore;
I
()
C
I.
MINP
CC650MAXICC650SG
:=
−
2V
()
dT100 109−⋅sec⋅+
⋅
⋅
IMVP
C1.186104−×F=
This condition applies only to the positive transient. For
negative load steps, the capacitance also has to be large
enough to absorb the energy in the inductance. Since:
C
J.
MINNLMIN
C
MINN
I
⋅:=
V
4.04510
×F=
2
I
CC650MAX
CC650MAXTRANS
4−
−
CC650SG
2
2
2
V
−
FL
Using Panasonic SP-Caps, the EEFUE0E221R is 220uF at 2.5V
with 15mW ESR. Two are sufficient to meet ESR requirements,
but three are required to meet the capacitance requirement,
when tolerances are considered. The Sanyo POSCAP 4TPC150
is a 150uF capacitor with a maximum ESR specification of
45mW; six are required to meet the ESR requirement. The
resulting 900mF exceeds the capacitance requirement.
The current limit is a function of peak current and should be set
at about 125% of the peak to allow for some overshoot of
inductor current during transients. For L=1.5uH, and
F=300kHz:
I
K.
PEAKICC650MAX
I
PEAK
15.327A=
V
()
+:=
−
INMAXVDAC
⋅FS⋅
2L
MIN
⋅
d
MIN
So, set the current limit at approximately 18.5A. Using equation
10):
L.
I
CLMAXIPEAK
M.
R
CLSET
R
CLSET
:=
Using equation 6) we calculate R
N.
R
R
DAC
DAC
()
:=
1.39710
1.25⋅:=I
CLMAX
3V
⋅R
⋅
REF
CLOH
R
⋅
CSICLMAX
8.87310
V
IMVPICC650MAXRCS
×Ω=
4
×Ω=
DAC:
I
CC650MAXRCS
3
⋅
19.159A=
⋅−
R
⋅
CORE
The offset resistor, R22, is calculated from equation 8):
VNLR
⋅
5
V
DAC
DAC
1−
R
+
OH
R
OFF
R
OFF
:=
1.06810
V
V
×Ω=
NL
DAC
O.
Equation 5) is used to calculate R1 by calculating a new value of
V
which accounts for the IMVP and offset dividers, and then
HYS
plugging the resulting value into equation 3).
+
R
()
OFFROH
⋅+
R
⋅R
COREROFF
⋅R
⋅
()
CORE
OFFROH
⋅−
DACROH
+
V
HYSVRIPPLERCOREROFF
P.
ESR R
⋅
CSRCORE
⋅ROHR
⋅
()
⋅−
⋅:=
DAC
2 ESR⋅R
Other Component Selection:
As a compromise between current sensing accuracy, efficiency,
and availability, a current sense resistor of 3mW is used. The
power dissipation is I2xR, or 555mW, so choose a 1W or larger
resistor for design margin.
V
Q.
R
HYS
R
HYS
HYS
0.027V=
V
2
⋅:=
1.281105×Ω=
⋅
REFROH
V
HYS
The connections to CMP, CMPREF, CL, and CLREF (pins 25
16ã 2000 Semtech Corp.
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Page 17
POWER MANAGEMENT
SC1406G
The 55nS maximum delay from CO to the turn-off of the highside driver will result in somewhat larger than calculated ripple,
especially at high line, high ESR, and low inductor values. For
the example, the increase in output ripple is about 6mV. R1 can
be adjusted for this, if desired.
Once the design is complete, rerun the calculations for 1.35V to
be sure the low voltage requirements are being met.
Several small capacitors are required for signal filtering. Use
SMT ceramic capacitors with an X7R or better temperature
coefficient. C0G is preferred.
C6 and C7, which filter the output voltage feedback, are sized
to provide filtering beyond the fifth harmonic of the fundamental. The R5/R6 and C5/C6 components are balanced differential pairs that effectively filter both common-mode and differential noise sources that are troublesome in any high-performance
switching converter:
C6
R.
C6
MAX
MAX
:=
2 Π⋅R
1.06110
1
⋅FS⋅5⋅
CORE
10−
×F=
Occasionally, due to layout-dependent noise on the CMP pin, the
value of C6 and C7 must be increased. If multiple high frequency pulses are seen on the CO pin (pin 23), then additional
capacitance is required. An additional capacitor is tied from the
CO pin to the CMPREF pin to provide AC hysteresis during
switching, and also helps to eliminate multiple pulses. Use a
1pF NPO capacitor for this purpose.
ments sized for the required currents: 2.5A peak @ 1.5V, and
150mA peak @ 2.5V.
PNP regulators are somewhat harder to stabilize than NPN
regulators. They require low source impedance,
with input decoupling <0.5 inches from the emitter of the pass
element; one capacitor suffices if the pass elements are close
enough together. The size of capacitor required varies according
to the impedance back to the 3.3V source. If the bulk
decoupling is within two inches, and the 3.3V is distributed
using a trace of at least 1 inch in width, then a 22mF capacitor
is sufficient. Otherwise, use at least 100mF. PNP regulators
generally require some ESR in the output capacitors for stability
purposes, but excess ESR can also create problems. The
allowable range of output capacitor and ESR values, based on
simulation and testing is shown in Figure 4 for the 1.5V output
and Figure 5 for the 2.5V output.
92XWSXW&DSDFLWRU6HOHFWLRQ
(((
)
(
H
(
FQD
(
W
LF
(
DS
(
D&
((
(
6WDEOH5HJLRQ
(652KPV
Figure 4 - Recommended output C and ESR values (1.5V
output)
C5 is sized similarly, using R3 and R4. Since the current-limit
comparator does not affect the normal operation of the
converter, the frequency requirement is only to the second
harmonic, so as not to attenuate the fundamental.
C5
S.
C5
MAX
MAX
:=
2 Π⋅R
⋅FS⋅2⋅
()
1.32610
×F=
1
+
CORERBAL
10−
The DAC output requires a similar 1nF, X7R or C0G capacitor
(C9) for high frequency noise filtering.
Powering the SC1406:
Vcc to the SC1406 can be either 5V, or 3.3V +/- 10%. 3.3V is
recommended for lower power consumption, and because the
UVLO function of the SC1406G provides protection for LDO
outputs. Filter Vcc with an RC network; R18 should be 10W,
C8, 0.1uF or greater.
Linear Regulator Design:
The SC1406G includes two linear regulator controllers, preset to
1.5V (V
ã 2000 Semtech Corp.
) and 2.5V (V
I/O
), and sized to drive PNP pass ele-
CLK
92XWSXW&DSDFLWRU6HOHFWLRQ
((
(
)
H
(
FQD
W
L
(
FDS
(
D&
((
6WDEOH5HJLRQ
(652KPV
Figure 5 - Recommended output C and ESR values (2.5V
output)
Pass Elements:
The last thing to consider is the pass elements themselves. The
drivers are sized to provide peak output current with a minimum
beta of 50. The MMBT4403 is one choice for the 2.5V pass
element, and the MJD45H11 for the 1.5V output, although
there are many acceptable choices. Do not use a Darlington
transistor; the high gain and extra poles create stability problems, and defeat the beta current limiting scheme.
17
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Page 18
POWER MANAGEMENT
Soft-Start Design:
The three outputs have two soft-start controls, with the two
linear regulators sharing one of them. The soft-start timing is
controlled with a capacitor charged by a nominal 1mA current
source. The soft-start period is the time to charge the soft-start
capacitors to Vref (though the voltage eventually terminates
near Vcc). The soft-start capacitor value is calculated for a 2ms
nominal time by:
I
⋅
T.
C
The soft-start period for V
the higher power and larger amount of output capacitance to
charge. Choosing 3ms results in C10=1800pF.
Low Battery Design:
CSStSS
:=C
SS
V
REF
1.176109−×F=
SS
should be somewhat longer due to
CORE
SC1406G
VCIN (pin 4) must be referenced to the V
can be tied to either V
CLK
or V
, depending on the connection of
CC
the pull-up resistor. The clamp circuit has a dedicated reference, VCBYP (pin 5) that requires a 1.5nF capacitor for proper
operation. The clamp circuit is not normally used in Pentium III
mobile computers. To disable this function, tie VCIN to analog
ground, with VCOUT and VCBYP open.
Other Features and Functions:
ENABLE is a 5V-safe CMOS input with an upper threshold
voltage at 70% of Vcc and a lower threshold of 0.8V. It can be
used in two different ways. One is to tie ENABLE to the PWRDY
pin of the SC1405; this will bring both the SC1405 and SC1406
up properly even if ENABLE can be active before the system 5V
supply is stable. Alternately, the ENABLE lines of both devices
can be tied together.
rail; VCOUT (pin 3)
IO
The SC1406G provides a low-battery indication with a hysteresis
current feature. That is, when the voltage at the LBIN pin is
above the reference, the input bias current is very low. Once the
threshold (a 1.225V bandgap) is reached and LBIN trips, a
0.6mA to 10mA current source must be overcome by the
battery and divider before the converter is allowed to come on
again. For the sample converter, assume V
= 9.5V. Ignoring
TRIP
bias currents, and assuming R8=20kW.
U.
V
LBTRIPVLBREF
R8R9+
⋅:=
R8
In the example schematic, R9 = 43kW to accommodate
operation down to 4.5VDC. The rounded value gives a V
TRIPLO
of
9.62V. In order for LBIN to reset, the current source must be
overpowered, so:
V.
V
TRIPHIMAXVLBREF
V
TRIPHIMAX
W.
V
TRIPHIMIN
V
TRIPHIMIN
10.986V=
V
10.438V=
LBREF
R9 10 µA⋅
⋅+:=
R9 6 µA⋅
⋅+:=
+
+
V
LBREF
R8
V
LBREF
R8
The hysteresis current, in this case provides a voltage hysteresis
of 0.82V to 1.38V.
C10 provides noise filtering at the LBIN input. The 1nF value is
intended to provide attenuation at the lowest frequency load of
the battery. To disable this feature, tie LBIN (pin 17) to Vcc of
the SC1406 through a resistor (10kW is a good nominal value).
Clamp Design:
The clamp circuit is an open-collector uni-directional level shifter
capable of driving a 16mA load with a 5ns typical delay time.
CO is the clock output from the SC1406 to the SC1405.
POWERGOOD is LO (inactive) whenever any of the following
conditions is present:
1Vcore is more than 10% higher or lower than its set-
point,
2Either soft-start pin is lower than its threshold
3Vcc is below the UVLO threshold
4LBIN is active
POWERGOOD is HI (active) when none of the above is true, as
during normal operating conditions.
SC1405 Design Example:
The main function of SC1405 is to rapidly drive the power
MOSFETs on and off on using a break before make algorithm
to prevent cross conduction in the FETs.
FET selection:
The duty cycle (d) of the converter is a function of the input
voltage. In most applications, where the converter runs directly
from the battery, AC adapter, or even a regulated +5V source, d
is always going to be much less than 50%. The low-side (or
synchronous) FET, therefore, is conducting most of the time;
further, because the diode clamps the voltage across the lowside FET, it switches with virtually zero voltage across it. The
high-side (or control) FET conducts for a relatively small amount
of time, but has to switch the entire voltage. Therefore, the
control FET can have a relatively high R
, but needs to have
DS (ON)
low capacitive losses, and the synchronous FET needs to have a
low R
, and can have higher capacitance. To accomplish
DS (ON)
this, one can use a single FET type, with two or more in parallel
in the low-side, or one can use FET sets with individually
optimized devices.
18ã 2000 Semtech Corp.
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Page 19
POWER MANAGEMENT
SC1406G
The current in the control FET is approximately:
I
X.
Q3RMSICC650MAXdMAX
I
Q3RMS
5.44A=
⋅:=
This current also should be used to size input capacitors; the
three input capacitors need a ripple current rating of 1.8A each,
to meet this requirement. The synchronous FET should be sized
for the full output current. Since the drive is derived from 5V,
both FETs should be sized using R
and current ratings for
DS(ON)
Vgs=4.5V.
Gate resistors are always recommended, and are required for
the control FET and for multiple synchronous FETs (one resistor
per gate). The value is dependent on FET selection and layout.
Generally, start with 2.2W to 4.7W for R11 -13 to evaluate the
circuit for EMI performance and Miller (gate to drain) capacitance effects. Increasing the high-side FET gate resistor value
will lessen both problems, but at the expense of higher switching losses.
Miller capacitance in the low-side FET can cause it to turn ON as
the high-side FET turns on. It acts as a charge-pump capacitor to
couple the current from the fast dV/dt on the drain into the gate.
The voltage that appears on the low-side FET gate is:
C
DS
Y.
V
GZDRIVE
⋅
dV
⋅:=
dT
C
GS
If the voltage is sufficient to conduct significant current, then
efficiency is poor, and in extreme cases, the devices can be
damaged. For a given FET, Cgs is fixed, so one possible solution
is to slow down dV/dt; another is to reduce Zdrive. Reducing
Zdrive is primarily a function of layout and FET selection, since
the internal Rg of the FET can be on the order of 10W. The
SC1405 driver is typically 1W; so, given the short (10-20ns) dt,
Zdrive can be dominated by trace inductance. For long gate
drive traces, this inductance can resonate with the gate capacitance; in this case, a few ohms of gate resistance can damp the
circuit and actually reduce the peak gate voltage. Howeve r, the
best practice is to locate the SC1405 as near as possible to the
low-side FET and run wide traces to the gate.
Other potential solutions are to choose FETs with a low Cds/Cgs
ratio, low Rg, or add a capacitor from the low-side gate drive to
ground to externally lower the Cds/Cgs ratio.
Charge Pump Design:
The high-side drive circuit is tied to the source of the FET at DRN
(pin 12) and rides along the switching (phase) node rather than
being hard referenced to ground. The drive circuit makes use of
this switching action to pump charge from the 5V source up to
the BST pin (pin 14) to drive the control FET. When Q4 and Q5
are ON, C17 is charged through D1 to nearly 5V; when Q4 and
Q5 turn off, this voltage is available to turn Q3 on. C17 rides
along with the source, maintaining the drive level.
The charge pump capacitor needs to be low impedance, with a
value at least 100 times the gate capacitance it has to charge.
Ceramic capacitors are recommended. Schottky diodes are
recommended for D1. Wide traces are also required for the
charge pump traces.
In very low power situations, the low side drive may be disabled
via use of the SMOD pin (pin 5). This pin effectively prevents
reverse current from flowing in the inductor, so the inductor
current becomes discontinuous and the operating frequency is
reduced. The reduced losses related to circulating current and
faster switching need to be compared with the additional loss in
using the diode rather than the synchronous rectifier to determine whether it improves low load efficiency in the system
application. In addition, the system must supply the SMOD
signal at the appropriate time.
Phase Node Design:
The phase node is one of the most critical nodes in the converter design, and must be treated with care. When neither Q3
nor Q4 is on, the inductor current flows through D2. D2 should
be a Schottky diode with a forward voltage at the peak inductor
current less than the forward voltage of the parasitic diode of
the FET, to keep it from conducting, and improving efficiency.
Holding the gate of Q4 low until the phase node reaches 1V for
a high to low transition provides shoot-through protection. For a
low to high transition, the high-side driver is held off by an
internal 20ns delay. This period may be extended using C15,
connected to pin 6, to provide an additional delay of approximately 1ns/pF. Size C15 to provide dead time for the worstcase drive conditions given the choice of control FET and gate
drive resistor.
The phase node voltage at DRN (pin 12) must not go below -2V;
very short (<25nS) pulses to -5V can be tolerated. Excessive
negative transients may result in double pulsing of the gate
drive, and in severe cases, device damage.
The phase node, since it switches at very high rates of speed, is
generally the largest source of common-mode noise in the
converter circuit. For this reason, it should be kept to a
minimum size consistent with its connectivity and current
carrying requirements. Occasionally, a snubber network (R17/
C18) is required to dampen parasitic ringing on the phase node
caused by parasitic inductance and capacitance excited by the
switching. One approach to snubber design is to record the
frequency and amplitude of ringing before the snubber, then add
pure capacitance until the frequency is reduced, then adding
resistance until the required damping is achieved.
ã 2000 Semtech Corp.
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Page 20
POWER MANAGEMENT
Additional Functions:
The SC1405 also provides two voltage protection functions:
1A drive voltage under voltage lockout (UVLO) with
output on PRDY, pin 7
2An output over voltage protection (OVP) using input
OVPS, pin 1
UVLO shuts off the drivers when Vcc is less than 4.4Vdc; in this
condition, PRDY is driven low, and may be used to disable the
SC1406G as well. OVP is implemented using a resistive divider
to a 1.20V +/- 55mV reference. In order to keep the voltage
within the 2.1V processor specification:
Z.
V
REFMAXVOVPMAX
With R14=10kW, R15=6.65kW. Solving this equation for the
minimum trip voltage yields V
~250mV from the zero load voltage, a noise filter capacitor
(C14) is required, and should be chosen that the R14||C15
time constant is longer than the minimum switching period. The
OVP input has very fast response, so C14 needs to be located
directly at the pin, and the length of the OVP trace should be
minimized.. Ground pin 1 to disable OVP.
A logic output signal DPSPDR (pin11) mirrors BG when SMOD is
HI; it is HI when SMOD is LO.
Additional notes:
Since the SC1405 puts out large, sharp pulses, decoupling and
grounding are very important. The Vcc decoupling capacitor,
C16 should be at least 1uF ceramic, and located right at the
chip with the + terminal connected directly to Vcc (pin 8) and
the terminal connected directly to PGND (pin 10). Note that
the SC1405 connects to both the power and analog grounds.
Grounding is described in the following section.
LAYOUT GUIDELINES:
As with any high-speed switching converter, the area of high
current loops needs to be minimized. The two major loops are
(referring to Figure 2):
R14
⋅:=
R14R15+
=1.906V. Since this is only
OVPMIN
SC1406G
In addition:
1.Separate the noisy and quiet areas of the circuit.
A significant benefit of the controller/driver
architecture is that the control circuit does not
have to coexist in an environment of thousands of
volts and amps per microsecond.
2.Place the SC1405 so as to reduce the trace
length to the synchronous rectifier(s).
3.Place the current-sense resistor as close as
possible to the output capacitors; inductance
from the voltage sense point to ground results in
extra output ripple.
4.Connections and routing of the differential pairs
are critical. The first three items are essential; the
others are suggested for additional guidance.
a.Run the traces as close together as
possible.
b.Use minimum width traces to reduce
capacitive coupling.
c.Run a single pair as far as possible; split
them at the resistors as close as
possible to the SC1406; put the filter
capacitors as close as possible to the
device.
d.In noisy environments, use a guard ring
(ground trace around the differential
pair). Tie the ring to ground every 2-4
cm.
e.Run the traces in a quiet layer; use the
minimum number of vias.
5.Minimize the area of the switching node and any
other high-speed nodes.
6.Layout the protection circuitry (OVP, LBIN) keeping
noise in mind:
a.Minimize the length and area of traces
to the pins.
b.Put the noise filter capacitor next to the
pin.
1.From the input capacitors, through Q3, L1, and
C19 C24, returning through PGND;
2.From Q4/Q5 through L1 and C19 C24, returning
through PGND.
Secondary loops are in the gate drive circuitry:
1.From C17 through the SC1405, R13 and Q3,
returning through the phase node.
2.From C16 through the SC1405, R11/R12 and
Q4/Q5, returning through PGND.
20ã 2000 Semtech Corp.
www.semtech.com
Page 21
POWER MANAGEMENT
Sample Layout
The following shows the layout of the SpeedStep VRM.
Additional data, including electronic format schematic and
layout files, as well as experienced layout assistance is available from your local Semtech field applications engineer.
SC1406G
Figure 9 - PowerStep VRM - Inner Layer
Figure 6 - PowerStep VRM Top Layer
Figure 7 - PowerStep VRM - Bottom Layer
Figure 10 - PowerStep VRM - Top Silkscreen
Figure 11 - PowerStep VRM - Bottom Silkscreen
Figure 8 - PowerStep VRM - Ground Layer
ã 2000 Semtech Corp.
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Page 22
SC1406G
POWER MANAGEMENT
Bill of Materials
Critical Component Recommendations:
A list of components used successfully in this and/or similar circuits appears below. Listing does not necessarily indicate
available supply.
The SC1405/06G PowerStep chip set provides a complete, optimized solution for the power requirements of Intels SpeedStep
processors. Evaluation kits and application notes are available. For further information, please see the Semtech website
(www.semtech.com), or contact your local Semtech field applications engineer.
22ã 2000 Semtech Corp.
www.semtech.com
Page 23
POWER MANAGEMENT
SC1406G
Figure 12 - SpeedStep Transition, 1.60V to 1.35V
Figure 14 - 0A to 12A Transient Load ResponseFigure 15 - 12A to 0A Transient Load Response